The present invention is in the technical area of cleaning and sanitizing apparatus and methods, and pertains more particularly to methods and apparatus for cleaning and sanitizing durable drinking straws.
It is well-known that disposable drinking straws are an item of substantial waste in commerce in the US and other countries as well. Americans use approximately 500 million disposable or single use straws per day, and discarded drinking straws are one of the top five common forms of trash picked up from coastlines in this country.
What is clearly needed is an apparatus and methods to clean and sanitize drinking straws that might otherwise be discarded and end up in the world's oceans causing harm to marine animals' ecosystems, and having a severe, negative impact on the environment.
In one embodiment of the invention an apparatus for cleaning durable drinking straws is provided, comprising, a canister enclosing a plurality of carriers for supporting drinking straws to be cleaned, and a subsystem supplying water heated to a sanitizing temperature to the carriers. Straws are placed in or on the carriers, and the heated water flows around the inside and the outside of the straws.
In one embodiment the carriers are upright tubes, each of a length and diameter to enclose a straw to be cleaned, and the heated water flows through the tubes immersing the straws. Also, in one embodiment the carriers are upright tubes of a diameter less than a diameter of straws to be cleaned, each upright tube having horizontally-directed openings, and wherein the straws to be cleaned are placed over the tubes and the heated water flows into the tubes and out through the horizontally-directed openings. In one embodiment the tubes are longer than the straws, such that heated water flowing out of the horizontally-directed openings above the tops of straws on the tubes is directed to the outside of straws on other tubes, both the inside and outside of the straws on the tubes being immersed in the heated water. And in one embodiment the apparatus further comprises one or more manifolds coupled to the carriers and a pump and heater implemented proximate the canister, such that heated water is pumped through the carriers and either directed to a drain or re-circulated to the pump and heater.
In one embodiment the apparatus further comprises an enclosure having physical interfaces for the manifolds to connect to the canister and carriers, and a door to the enclosure, such that canisters are removable and replaceable in the enclosure, straws being placed in or on the carriers outside the enclosure, and cleaning happening inside the enclosure. In one embodiment the canister is of cylindrical shape with a vertical axis and a circular cross-section, and a plurality of the carriers are arranged vertically within the circular cross-section. Also in one embodiment a first physical interface is a vertically-translatable nozzle apparatus having nozzles arranged to couple to the tubes at a top of the canister, and a second physical interface couples a base of the canister to a fluid conduit, wherein loading a canister involves lowering the nozzle apparatus, coupling nozzles to each of the tubes, such that heated water is pumped downward through the tubes, enveloping the straws in the tubes, and out through the fluid conduit at the base of the canister. In one embodiment the canister is of rectangular shape, and a plurality of the tubes are arranged vertically from the base in a Cartesian pattern. And in one embodiment, when the canister is loaded into the cleaning enclosure, the base of the canister is coupled to a fluid entrance conduit, such that heated water is pumped upward through the tubes, spraying water against the inside surfaces of the straws mounted over the tubes, and water is also sprayed above the straws onto the outside surfaces of the straws. In one embodiment the apparatus further comprises sanitizing additives in the heated water. And in one embodiment the apparatus comprises ultra violet (UV) irradiation apparatus and support apparatus for straws to be cleaned, wherein straws are placed on the support apparatus and irradiated by UV light before or after, or before and after being cleaned by heated water in the cleaning enclosure.
In another aspect of the invention a method for cleaning drinking straws is provided, comprising enclosing a plurality of carriers for supporting drinking straws to be cleaned in a canister, placing straws to be cleaned in or on the carriers, and supplying water heated to a sanitizing temperature to the carriers.
In one embodiment of the method the carriers are upright tubes, each of a length and diameter to enclose a straw to be cleaned, and the heated water is pumped through the tubes immersing the straws. Also in one embodiment he carriers are upright tubes of a diameter less than a diameter of straws to be cleaned, each upright tube having horizontally-directed openings, and the method comprises placing the straws to be cleaned over the tubes and flowing the heated water into the tubes and out through the horizontally-directed openings.
In one embodiment of the method the tubes are longer than the straws, and the method comprises flowing the heated water out of the horizontally-directed openings above the tops of straws on the tubes directed to the outside of straws on other tubes, both the inside and outside of the straws on the tubes being immersed in the heated water. Also, in one embodiment the method further comprises coupling one or more manifolds to the carriers and a flowing water by a pump through a heater, the pump and heater implemented proximate the canister, such that heated water is pumped through the carriers and either directed to a drain or re-circulated to the pump and heater. Also in one embodiment the method further comprises placing the canister, with straws to be cleaned, into an enclosure having physical interfaces for the manifolds to connect to the canister and carriers, closing a door to the enclosure, and activating the pump and heater to clean the straws.
In one embodiment the method further comprises arranging a plurality of carriers vertically within a circular cross section of a canister of cylindrical shape with a vertical axis. In one embodiment the method further comprises placing the canister into the enclosure into a first physical interface as a base having a fluid manifold, and lowering a vertically-translatable nozzle apparatus having nozzles arranged to couple to the tubes at a top of the canister, to couple to the carriers, and pumping heated water downward through the carriers, enveloping the straws, and out through the fluid manifold at the base of the canister. In one embodiment the canister is of rectangular shape, and a plurality of the carriers are arranged vertically from the base in a Cartesian pattern. And in one embodiment, when the canister is loaded into the cleaning enclosure, the base of the canister is coupled to a fluid entrance conduit, such that heated water is pumped upward through the tubes, spraying water against the inside surfaces of the straws mounted over the tubes, and water is also sprayed above the straws onto the outside surfaces of the straws.
In one embodiment of the method sanitizing materials are added to the heated water. And in one embodiment the straws are irradiated with ultra violet (UV) irradiation apparatus before or after being cleaned by heated water in the cleaning enclosure.
Each of tubes 218, of which there are forty in this example, has a length and a diameter sufficient to accommodate the length of most straws in the art, and each has a shoulder near the bottom of the tube, so the straw will not fall out the bottom of the tube when the canister is moved, but will still allow water to pass through the tube. In one embodiment, tubes 218 may be modular and replaced with tubes of differing diameters to accommodate larger or smaller diameter straws.
It may be seen in
Enclosure 101 further comprises a manifold unit 212 as part of locking nozzle apparatus 102. Manifold unit 212 has internal passages 213, and descending passages 214, one nozzle 217 aligning with each tube 218 in canister 103. Internal passages 213 connect to an input conduit 215 from a water pump 216. Control inputs are provided as components of control electronics circuitry 201. In operation water pump 216 provides water through input conduit 215 to passages 213, hence to passages 214, nozzles 217 and to tubes 218. The water comes through a heater 202 from a water reservoir 203, which may be replenished from an input conduit 204.
In some embodiments there may be a recirculation system wherein water passing through tubes 218 and out through passages 211 may go back into tank 203 to be reused. In other embodiments water passing through tubes 218 may exit via conduit 205, and only fresh water may be heated and drawn by pump 216.
In embodiments of the invention there be additives to the water that is used in sanitizing straws. For example, a low concentration of bleach may be added as a sanitizer, and other sanitizers may be used as well.
In some embodiments ultraviolet light may be used as a sanitizing process as well. In particular Ultraviolet germicidal irradiation (UVGI) may be implemented as a disinfection method that uses short-wavelength ultraviolet (UV-C) light to kill or inactivate microorganisms by destroying nucleic acids and disrupting their DNA, leaving them unable to perform vital cellular functions. Killing bacteria with UV light requires use of germicidal wavelengths of 185-254 nanometers (nm).
UV light may be used before or after, or before and after sanitizing with water base, by, for example, exposing straws to be sanitized supported on racks and exposed to UV-emitting devices.
In another aspect of the invention straws to be sanitized may be supported in a canister implemented considerably differently than canister 103 as seen in
It may be seen in
In one embodiment the height of straw 404 is dimension D. And in one embodiment the height of tube 402 is longer by dimension d. Dimension d may vary in different embodiments, but in some embodiments may be as much as two inches or more. The tube being longer than the straw exposes at least some holes 403 above the top of the straw. An important purpose of the extended height of the tube is that water pumped into the tube from manifold 401 will spray horizontally outward above the top of the straw. In some implementations of the invention a plurality of tubes are implemented in a pattern over a manifold to hold a plurality of straws to be sanitized, and water sprayed from the added height of the tube above the straws will serve to sanitize the outer surfaces of straws placed on the plurality of tubes.
In one circumstance straws to be sanitized may be placed over all 400 tubes 402. Canister 500 may then be placed in an enclosure described below wherein connection of water flow may be made to manifold 401, and water may be pumped into tubes 402 and 405 through the manifold. Tubes 402 will spray water into the inside of the straws, and tubes 405 will spray water that may impact a majority of straws on the outside. Referring back to
Referring now back to
In this example side enclosure 705 comprises a display 706 that may indicate status of a cleaning cycle, water temperature and other data. In operation a user may open lid 702, exposing tubes in canister 701 wherein straws to be cleaned may be inserted. The lid may then be replaced and a cleaning cycle initiated. When the cleaning cycle is complete the user may disengage the canister from pedestal 703, and perhaps engage another canister with straws already loaded. In another embodiment the canister may be designed such that the tubes are short enough that the straws extend far enough above the tubes that the cleaned straws may be removed without disengaging canister 701 from pedestal 703.
Referring now back to
The person with skill in the art will understand that the descriptions of embodiments of the present invention described above are entirely exemplary, and not meant to be limiting to the scope of the invention. Many of the elements and inter-relationships of elements described may be accomplished in different ways within the scope of the invention. It was already described above that the pattern of tubes in the canister may take different forms than that shown in
The present application is a Continuation claiming priority to U.S. Provisional application 62/731,678, filed Sep. 14, 2018, and pending U.S. application Ser. No. 16/532,841 filed Aug. 6, 2019, which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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62731678 | Sep 2018 | US |
Number | Date | Country | |
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Parent | 16532841 | Aug 2019 | US |
Child | 17026777 | US |