This invention relates to the field of water and cleaning product dispensers and more particularly to a device that cleans and refills containers for cleaning products and drinking water.
Cleaning products and drinking water are distributed and sold in single-use plastic bottles. After the contents of the container are used, the container is thrown away. The result is tremendous waste, with the majority of plastics being landfilled rather than recycled or reused.
This is particularly unfortunate because the containers are generally robust enough to support multiple uses.
This is a particular problem in areas affected by natural disasters, where relief supplies are distributed in single-use containers, and additional supplies could be distributed if the containers could be reused.
But systems do not exist for the convenient cleaning and refilling of plastic bottles with new cleaning solution or clean water.
What is needed is a device that can clean an existing bottle, and then refill with clean water, cleaning solution, or wet towels.
The water, cleaner, and wipe supply station includes multiple, related functions. Specifically:
The result is a reduction of waste introduced into landfills, and a means of centrally distributing clean water, cleaning products, and wipes without the need for additional containers.
Regarding the drinking water function, the used water bottles/containers are cleaned and sanitized, and then filled with clean water that is filtered and/or processed by Reverse Osmosis (“RO” or “RO water”).
The water source is external to the device, likely provided by a well, city water, or water tank.
The bottles are loaded by a user, and held on a rotating platform. The rotating platform includes a face for a large bottle, and a face for multiple small bottles. The faces have recesses that match the base diameter of the associated bottle sizes.
The platform faces are optionally replaceable to allow for alteration as water bottle sizes change.
The large bottle is, for example, a 1-, 2-, or 5-liter bottle, or gallon-sized containers.
The small bottles are each, for example, 16.9 fluid ounces.
After steam cleaning using a preferred mixture of 4% heated water and 96% dry air, the bottles are filled with filtered water and/or water processed Reverse Osmosis (“RO” or “RO water”), after which the user seals and caps the bottles, finally unloading the bottles.
The steam cleaning sanitizes both the inside and outside of the bottles, cleaning inside surfaces from previous liquids and outside surfaces from any contaminants from previous handling.
Regarding the cleaning products function, the used cleaning product containers are optionally cleaned and sanitized, and then filled with filtered or RO water, combined with a concentrated cleaning product.
The concentrated cleaning products can be provided in multiple formats. For example, a refillable tank, or a cartridge system where the user does not come into contact with the chemical but rather swaps out empty concentrate cartridges for full concentrate cartridges.
The concentrates can include a multitude of different products, including shampoo concentrate, bleach concentrate, laundry detergent, and spray cleaning solution.
Regarding the pre-moistened wipe dispenser, the user supplies a container that is filled with a mix of filtered water, or RO water, and concentrated cleaning solution. Rolled towel material is re-rolled in a smaller quantity, cut, and dropped into the container.
The water, cleaner, and wipe supply station can be stationary or mobile, as large as a trailer or as small as a toaster, making it useful when installed in a store, or moved to the site of a disaster.
The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
Referring to
The water, cleaner, and wipe supply station 1 includes a housing 10, on which is placed a user interface 12 for control.
The user can access a cleaner dispensing station 20, water dispensing station 22, and towel dispensing station 24.
Referring to
The cleaner dispensing station 20 is shown from the side, with its associated parts including the mixing tank assembly 40 with concentrate storage 42, water reservoir 44, and RO assembly 46.
As discussed above, the concentrate storage 42 can be in the form of cartridges, a refillable tank, or other forms of storage.
The distribution valve 80 controls the flow of water through the system.
The towel rolling and cutting system 100 is also visible, discussed further below.
Referring to
A concentrate pump 72 pushes concentrate through a concentrate outlet line 78, and an RO pump 68 injects reverse-osmosis treated water via the RO outlet line 74. The concentrate and water are then mixed inside the mixing tank assembly 60, which includes a mixing motor 62 connected to a mixing shaft 64 with mixing paddle 66, and the mixing paddle 66 within the mixing vessel 61.
The resulting diluted solution of cleaner is pushed out by the cleaning solution pump 70 using the cleaner outlet line 76. The mixture of cleaning solution is held within the mixing tank 61 until needed.
Referring to
The towel rolling and cutting system 100 includes a towel dispenser floor 102. The towel 105 from the bulk towel roll 104 passes along the towel guide tracks 106 to the towel cutting and advancing assembly 108, which is discussed further below. After rolling and cutting, the towel 105 drops through the rolled towel exit 110 to the towel dispensing station 24.
Referring to
The towel cutting and advancing assembly 108 includes a first towel perforation motor 114 rotating the towel perforation knife roller 116, and a second towel perforation motor 118 rotating the towel perforation knife receiving roller 120. As the towel 105 passes between the rollers 116/120, it is perforated. The perforation allows tearing of the towel/towel material 105 along the resulting perforations.
The towel 105 is gathered on the towel clamp bar 124, rotated by the towel clamp motor 122. When the towel roll is complete, the rollers 116/120 stop in place, and the towel clamp motor 122 continues rotating, tearing the towel 105.
Referring to
The drop-down door 26 is shown, able to lower to prevent a user from contacting the system when in operation.
The towel solution dispensing nozzle 34 allows the towel cleaning solution to be injected into the towel container 204.
Referring to
The cleaner container 206 is shown inside cleaner dispensing station 20, with cleaning solution dispensing nozzles 38, with differing nozzles for dispensing different cleaning solutions.
Referring to
The water dispensing housing 140 is shown, with bottle cleaning housing 182 below it, leading to drain 184.
Also shown is RO assembly 190 that passes water to a clean water reservoir 44, a portion of which is used to operate the steam generator 194.
Referring to
The water dispensing housing 140 encloses the small bottle clamp assembly 146, which is operated by the small bottle clamp actuator 148.
The large bottle clamp assembly 150 is operated by the large bottle clamp actuator 151.
The bottle platform 152 is rotated by the bottle platform actuator 154, positioning the small bottle side 156 or the large bottle side 158 facing up, depending on the needs of the user.
The steaming cleaning nozzle assembly 160 is operated by the steam cleaning nozzle actuator 162.
Referring to
The water dispensing station 22 is shown, with the small bottle clamp assembly 146 is visible above the bottle platform 152, shown with the small bottle side 156 exposed.
Referring to
The water dispensing nozzle assembly 142 is shown above the small bottle clamp assembly 146, which passes over the small water bottles 200 to hold them in place.
Referring to
The small water bottles 200 are then rotated by the interaction of the bottle platform actuator 154 and the bottle platform 152. The small water bottles 200 are inverted for cleaning.
The small water bottles 200 then interact with the steam cleaning nozzle assembly 160. Steam is injected, cleaning the small water bottles 200, with contaminants allowed to drip out.
Referring to
The small water bottles 200 are rotated upward, the water dispensing nozzle assembly 142 is lowered to fill the bottles 200.
Referring to
Referring to
The large bottle clamp assembly 150 is shown with large bottle clamp actuator 151. The bottle platform 152 is rotated to expose the large bottle side 158.
The large bottle 202 is shown placed, ready to be cleaned and filled.
Referring to
The large bottle 202 is held by the large bottle clamp actuator, ready to be rotated for cleaning. The water dispensing nozzle assembly 142 and water dispensing nozzle actuator 144 are visible.
Referring to
The large bottle 202 is rotated to an inverted position, the large bottle clamp assembly 150 and large bottle clamp actuator 151 holding it in place.
The steam cleaning nozzle actuator 162 raises the steaming cleaning nozzle assembly 160 to spray into the large bottle 202, cleaning its internal surfaces and allowing draining.
Referring to
The water dispensing nozzle assembly 142 is lowered toward the large bottle 202 by the water dispensing nozzle actuator 144, allowing filling.
Referring to
The large bottle 202 is ready for capping, the large bottle clamp assembly 150 and large bottle clamp actuator 151 holding the large bottle 202 in place.
Referring to
The large bottle clamp assembly 150 is then moved upward by the large bottle clamp actuator 151, allowing removal of the large bottle 202.
Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction, and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. It is the intention of the following claims to encompass and include such changes.
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