The present invention relates in general to a drive arrangement of Maltese cross type, and to its particular application in a solar tracker.
The invention relates more particularly to a drive arrangement of Maltese cross type, comprising:
said drive arrangement enabling relative rotation between the coupling unit and the driveshaft when the drive finger engages in one of the drive recesses, and prevention of the relative rotation when the locking device is engaged in one of the locking recesses.
Such a drive arrangement is known, notably from document US2021058025, and is used in that document in a solar tracker for driving the rotation, about a pivot axis, of a movable device which rotates conjointly with a plurality of pivoting elements, each having an arch extending in a plane perpendicular to the pivot axis, the movable device having mounting rails interconnecting the pivoting units and serving to fix solar panels in one and the same plane. Each pivoting unit also has a fixed support element immobilized on a post anchored in the ground. The pivoting units are also interconnected in pairs via driveshafts driven in rotation by a drive motor disposed on the fixed support element of one of the pivoting units. Each driveshaft constitutes a driveshaft of an arrangement of Maltese cross type, bearing, at least at one end, the drive finger and the locking device mentioned above, while each pivoting unit constitutes the abovementioned coupling unit of the arrangement of Maltese cross type, the arch of which, on its convex outer profile, bears alternating drive recesses and locking recesses. In this case, the arch therefore bears the abovementioned coupling device of the drive arrangement of Maltese cross type. When the drive finger engages in the drive recesses, the drive arch, and subsequently the rails and solar panels connected to it, are driven in rotation. If the locking device engages in the locking recesses, the drive arch, and subsequently the rails and solar panels connected to it, are prevented from rotating. An advantage of the solar tracker of the document under consideration is that it is possible, by virtue of a single motor, to pivot step by step the assembly of solar panels connected to the pivoting units in order to align the solar panels with the sun. However, a principal drawback of this solar tracker is that it requires a large number of posts anchored in the ground to be able to support the weight of a movable device of large size. This is because the weight of the movable device (rails and solar panels) is supported solely by the fixed support elements immobilized on the posts anchored in the ground. Moreover, since the arch used in each pivoting unit only has a drive function, it is necessary to provide as many pivoting units as there are posts for anchoring in the ground.
Document EP 3 501 098 B1 furthermore discloses another solar tracker structure in which the movable device has a support structure in the form of a rigid lattice which extends longitudinally along the pivot axis of the movable device, and to which is fixed a plurality of solar panels in one and the same plane. In a preferred embodiment, the support structure in the form of a rigid lattice is fixed solely to two ends of two arches which extend in a plane perpendicular to the pivot axis, such that the two arches constitute two single supports for the support structure in the form of a rigid lattice. Each of the two arches moreover rests on a cradle for guiding the rotation of the corresponding arch, and each guide cradle is fixed in the upper portion of a first ground support. The weight of the movable device is thus distributed over only two ground supports, via the two support arches. The output shaft of the drive motor fixed to one of the two cradles bears a sprocket which meshes directly or indirectly with a complementary profile borne by an arc of a toothed wheel secured to the corresponding arch, preferably borne by a sun-facing external face of the arch (in other words, by the convex portion of the arch). Such a structure makes it possible to advantageously obtain solar trackers of large size (typically a support structure in the form of a rigid lattice that can extend up to 55 metres in length and 5 metres in width), with only two support arches having a diameter of approximately 1 metre that are separated by approximately half of the total length of the structure, and two ground supports. However, the motor acts only on one of the two arches, whereas it would be desirable to better distribute the forces by enabling the motor to act on the two support arches at the same time.
Adapting the drive solution having a single motor that is described in document US2021058025 to the solar tracker described in document EP 3 501 098 B1 would be mechanically impossible, since the degrees of forces to which the drive finger and the drive recesses of the Maltese-cross drive arrangement described in document US2021058025 are subjected would be much too great. Furthermore, in the case of a solar tracker of large size, taking account of the great distance between the two support arches and their large diameter, a single drive motor would be subject to an excessively great twisting force. It would moreover be necessary to add ground supports, this not being desirable in cost terms.
The present invention proposes to overcome at least some of the drawbacks of the prior art.
A first objective of the present invention is to propose a novel drive arrangement of Maltese cross type that makes it possible to better distribute the mechanical forces to which it is subjected.
This objective is achieved according to the present invention, the subject of which is a drive arrangement of Maltese cross type, comprising:
Separating the locking function from the drive function and distributing them along the axis of rotation of the driveshaft makes it possible to better distribute the forces.
According to one possible embodiment, the drive finger has a substantially cylindrical shape, with two diametrically opposite flat portions, and is mounted so as to be able to freely rotate about its axis.
According to one possible embodiment, the drive finger is mounted on a disc fixed coaxially with said end of the driveshaft.
According to one possible embodiment, the locking device is a half-cylinder coaxial with the driveshaft.
The drive arrangement of Maltese cross type in accordance with the invention is moreover particularly advantageous in the field of application of solar trackers.
Thus, the invention also relates to a solar tracker comprising:
In one possible embodiment, the solar tracker has:
In one possible embodiment, said motorized drive system is configured to simultaneously drive the rotation of the driveshafts of the first drive arrangement associated with the first arch and the second drive arrangement associated with the second arch.
In one possible embodiment, the motorized drive system comprises:
In one possible embodiment, the first arch bears the coupling unit of the first drive arrangement, the first part in the shape of an arc and the second part in the shape of an arc being fixed to said first arch, following the profile of the first arch, and the axis of rotation of the driveshaft of the first drive arrangement is fixed with respect to a ground support structure of the solar tracker and extends parallel to the pivot axis of the movable device.
In one possible embodiment, the solar tracker also has a first cradle for guiding the rotation of the first arch, which is fixed in the upper portion of a first ground support structure and on which the first arch rests, the driveshaft of the first drive arrangement is mounted so as to be able to freely rotate on a lateral surface of the first arch so as to extend parallel to the pivot axis of the movable device, and the coupling unit of the first drive arrangement is borne by the first rotation-guiding cradle.
In one possible embodiment, the first rotation-guiding cradle comprises a vertical sidewall located facing the lateral surface of the first arch, the first part in the shape of an arc and the second part in the shape of an arc of the coupling unit being fixed to a corresponding arc-shaped profile in the upper portion of the vertical sidewall.
In one possible embodiment, the solar tracker has a second cradle for guiding the rotation of the second arch, which is fixed in the upper portion of a second ground support structure and on which the second arch rests.
In one possible embodiment, the movable device has a support structure in the form of a rigid lattice extending longitudinally along the pivot axis and to which is fixed a plurality of solar panels in one and the same plane, the support structure in the form of a rigid lattice being fixed solely to the ends of the first arch and the second arch such that said first and second arches constitute two single supports for said structure in the form of a rigid lattice.
In this case, the single motor may be fixed to the support structure in the form of a rigid lattice, the transmission shaft being mounted so as to be able to freely rotate on the support structure in the form of a rigid lattice, above the first drive arrangement associated with the first arch and the second drive arrangement associated with the second arch; and the coupling system associated with each of the first and second arches has a first sprocket which rotates conjointly with the transmission shaft, a second sprocket which rotates conjointly with the driveshaft of the first or the second drive arrangement and is mounted coaxially upstream of the corresponding locking device, and a transmission chain between the first sprocket and the second sprocket.
In one possible embodiment, each of the first and second arches also bears at least one additional driveshaft identical to the driveshaft of the first and second drive arrangements, which additional driveshaft is mounted so as to be able to freely rotate on the lateral surface of the first or the second arch, respectively, so as to extend parallel to the pivot axis of the movable device, the additional driveshaft being able to interact with the drive recesses and the locking recesses of the coupling unit of the first or the second drive arrangement. In this case, the coupling system associated with each of the first and second arches may have a third sprocket which rotates conjointly with the corresponding additional driveshaft and is mounted coaxially upstream of the corresponding locking device, said third sprocket being able to be driven in rotation at the same time as the second sprocket via said transmission chain.
In one possible embodiment, the driveshaft of the first or the second drive arrangement and said additional driveshaft are positioned symmetrically on the lateral surface of the first or second arch, respectively, such that there is a single position or range of positions of the first arch and the second arch in which the drive finger of the driveshaft of the first or the second drive arrangement, on the one hand, and the drive finger of the additional driveshaft, on the other hand, are engaged at the same time in two locking recesses located at two ends of the first part in the shape of an arc.
Said single position or range of positions preferably includes a position in which the plane containing the solar panels is substantially horizontal.
In one possible embodiment, outside of said single position or range of positions, only one driveshaft from among the driveshaft of the first or the second drive arrangement and said additional driveshaft may be engaged in any one of the drive recesses or the locking recesses except for the two locking recesses located at two ends of the first part in the shape of an arc.
The following description of the appended drawings, which are given by way of non-limiting examples, will make it easy to understand what the invention consists of and how it can be achieved. In the appended figures:
In the figures, and provided they are not disposed differently, identical elements will bear the same reference signs.
The components of a drive arrangement of Maltese cross type according to one possible embodiment of the invention are shown in
The drive finger 10 extends along an axis (YY′) parallel to the axis of rotation (XX′), and is offset in the radial direction of the axis of rotation (XX′) and the locking device 11 is also offset in the radial direction with respect to the drive finger 10. The coupling device 20 in the shape of an arc is positioned in a plane perpendicular to the axis of rotation (XX′) such that the drive arrangement conventionally enables relative rotation between the coupling unit 2 and the driveshaft 1 when the drive finger 10 engages in one of the drive recesses 21, and prevention of the relative rotation when the locking device 11 is engaged in one of the locking recesses 22. In other words, a continuous rotational movement of the driveshaft 1 is transformed into a relative rotation in steps, the number of steps being defined by the number of drive recesses 21 in which the drive finger 10 can be engaged in succession.
However, by contrast to a conventional Maltese cross, and in accordance with the invention, the locking device 11 and the drive finger 10 are offset in the longitudinal direction of the axis of rotation (XX′), and the drive device 20 has a first part 23 in the shape of an arc bearing the locking recesses 22 and a second part 24 in the shape of an arc bearing the drive recesses 21, the first part 23 and the second part 24 in the form of an arc being positioned parallel and being offset in the longitudinal direction of the axis of rotation (XX′) so as to be able to interact with the locking device 11 and the drive finger 10, respectively. The locking function, on the one hand, and the drive function, on the other hand, of the Maltese cross arrangement according to the invention are thus advantageously separated, by contrast to a conventional Maltese cross, thereby making it possible to better distribute the forces. Moreover, the first part 23 and the second part 24 are more robust since each of them bears less recesses.
The first part 23 and/or the second part 24 may each be made in one piece. As a variant, the first part 23 and/or the second part 24 may consist of multiple arc portions placed end to end. In all cases, these parts are preferably fixed by any means, for example by the screw systems shown in
In the non-limiting embodiment shown in the figures, the locking device 11 is a half-cylinder coaxial with the driveshaft 1. Thus, the planar portion of the half-cylinder is flush with the axis of rotation (XX′), whereas the semicylindrical surface extends radially from the axis (XX′). The drive finger 10 is mounted on a disc 12 which itself is fixed coaxially with the end of the driveshaft 1. In the non-limiting embodiment shown in
The kinematics of the drive arrangement according to the invention when the driveshaft 1 revolves by 360 degrees about its axis of rotation (XX′) is illustrated schematically in the views (a) to (d) of
The kinematics of views (a) to (d) is reproduced as long as the driveshaft 1 revolves, with a phase during which a relative rotational movement takes place between the driveshaft 1 and the coupling unit 2 (views (b) and (c) of
In the non-limiting embodiment shown in the figures, the toothed parts 23 and 24 in the shape of an arc bearing the recesses, whether locking recesses 22 or drive recesses 21, in this case have concave profiles for reasons which will become more clearly apparent later on. Of course, another embodiment of a drive arrangement may also use parts with convex shapes, without departing from the principle of the invention.
Furthermore, the drive recesses 21 are all identical and the locking recesses 22 are also all identical. The dimensions of the arc-shaped profiles and the drive recesses 21 and locking recesses 22 are moreover determined as a function of the total rotational angle desired for the relative rotation between the coupling unit 2 and the driveshaft 1, when the driveshaft passes through the parts 23 and 24 in the shape of an arc over their entire length, and of the desired angular pitch. By way of example, it is possible to provide a total rotational angle of 110 degrees with pitches of 1.6 degrees by providing 34 successive drive recesses 21.
In an embodiment which is particularly advantageous for reasons that will become apparent later on, provision is made for there to be a number of locking recesses 22 which is greater by one than the number of drive recesses 21 such that, irrespective of the direction of rotation of the driveshaft, when the driveshaft passes through the parts 23 and 24 in the shape of an arc over their entire length, it interacts with a locking recess 22 at the start and at the end.
In all the views (a) to (d), and because the drive finger 10 is mounted so as to be able to freely rotate about its own axis (YY′), at least one of the opposite flat portions 10a and 10b of the drive finger is always in contact with the arc-shaped profile bearing the drive recesses 21. This advantageously makes it possible to increase the contact surface area between the drive finger 10 and the profile bearing the drive recesses 21 with respect to a cylindrical and fixed drive finger, thus limiting the mechanical stresses on the part 24 bearing the drive recesses 21. Furthermore, the upper portion of the teeth of the part 21 is preferably in the shape of a semicircle, this advantageously making it possible to guide the rotation of the finger 10 when it passes from the position illustrated in view (a) to the position illustrated in view (b), by ensuring that the finger 10 is in the correct position when it enters the drive recess 21 and does not run the risk of becoming locked.
To drive the rotation of the driveshaft about its axis (XX′), it is possible to provide a direct coupling by connecting a transmission shaft of a drive motor (these are not shown) in alignment on the end 13 of the driveshaft 1 opposite to that bearing the drive finger 10.
As a variant, as will be described below in a particular application, it is possible to provide an indirect coupling with a driveshaft of a drive motor (these are not shown in
The drive arrangement in accordance with the invention may be used for numerous applications. By way of non-limiting example, it is possible to envisage the implementation of a movable tracker comprising:
The drive arrangement of Maltese cross type described in relation to
In a first possible disposition, the driveshaft 1 may be mounted on a fixed structure and the coupling unit 2 may be fixed to a movable device intended to pivot about a pivot axis, such that the rotational movement of the driveshaft causes the coupling unit 2 and the movable device to rotate in steps about its pivot axis. For example, in the case of the solar tracker above, it is possible to provide an embodiment in which:
By contrast, in a second possible disposition, the driveshaft 1 may be mounted so as to be able to freely rotate on the movable device and the coupling unit 2 is fixed to the fixed structure, such that the rotational movement of the driveshaft drives the rotation in steps of the movable device about its pivot axis each time. Thus, in another embodiment of the solar tracker, it is possible to provide for the solar tracker to be equipped with a first cradle for guiding the rotation of the first arch, which is fixed in the upper portion of a ground support and on which the first arch rests, and to dispose the drive arrangement such that:
For example, the guide cradle may have a vertical sidewall located facing the lateral surface of the first arch bearing the driveshaft 1, and the first part 23 in the shape of an arc and the second part 24 in the shape of an arc of the coupling unit 2 may be fixed to a corresponding arc-shaped profile in the upper portion of this vertical sidewall.
In all cases, it is possible to provide moreover that the solar tracker has multiple arches, with a drive arrangement in accordance with the invention associated with each arch. In this case, the drive arrangements associated with two consecutive arches are preferably mirrored with respect to one another. Moreover, the motorized drive system is preferably configured to simultaneously drive the rotation of the driveshafts of the drive arrangement associated with the arches, and has for example a single motor placed between two consecutive arches, a transmission shaft extending longitudinally along the pivot axis between all of the arches, and a coupling system associated with each arch and configured to transmit a rotational movement of the transmission shaft to the driveshaft of the corresponding drive arrangement.
A particularly advantageous embodiment of a solar tracker 3 utilizing drive arrangements of Maltese cross type in accordance with the invention will now be described with reference to
As can be seen in
An enlarged detail of the first arch 31a and the first guide cradle 32a is shown in
The drive arrangements are placed in accordance with the second possible disposition described above, with their driveshaft 1 borne by their respective arch 31a or 31b, and their coupling unit 2 fixed to their respective guide cradle 32a or 32b. Thus, for each guide cradle 32a, 32b, the vertical wall 25 of the first or the second drive arrangement described in
Furthermore, in this case the movable device 30 has a support structure in the form of a rigid lattice which extends longitudinally along the pivot axis (preferably corresponding to a North/South axis in the field) and to which is fixed a plurality of solar panels 34 (see
The support structure in the form of a rigid lattice preferably comprises
With preference, among the crossmembers connecting the two upper longitudinal members, the two crossmembers are placed in relation to the two arches 31a, 31b so as to define the diameter thereof.
The solar tracker 3 moreover comprises a motorized drive system configured to simultaneously drive the rotation of the driveshafts 1 of the first and second drive arrangements, borne by their respective arch 31a or 31b. Advantageously, this motorized drive system comprises a single motor 40 fixed to the support structure in the form of a rigid lattice, for example in this case to the lower longitudinal member 36: the motor 40 is placed between the first arch 31a and the second arch 31b, preferably equidistant from each of the arches.
The motorized drive system moreover has a transmission shaft 41 which is coupled to the motor and extends longitudinally along the pivot axis at least as far as the first arch 31a and the second arch 31b. The transmission shaft 41 is mounted so as to be able to freely rotate on the support structure in the form of a rigid lattice, above the first drive arrangement associated with the first arch 31a and the second drive arrangement associated with the second arch 31b. In the example, the transmission shaft 41 is mounted so as to be able to freely rotate on the lower longitudinal member 36 via support parts 42, a lower end of which is fixed to the lower longitudinal member 36. A plurality of support parts 42 may be used in the case of a solar tracker of large size in order to avoid subjecting the transmission shaft 41 to bending.
The motorized drive system lastly has a coupling system associated with each of the first and second arches and configured to transmit a rotational movement of the transmission shaft 41 simultaneously to the driveshafts of the first drive arrangement associated with the first arch 31a and the second drive arrangement associated with the second arch 31b.
In the non-limiting example shown in the figures, each coupling system has a first sprocket 43 which rotates conjointly with the transmission shaft 41, a second sprocket 14 which rotates conjointly with the driveshaft 1 of the first or the second drive arrangement and is mounted coaxially upstream of the corresponding locking device 11 (in accordance with
Furthermore, each of the first and second arches 31a, 31b moreover bears an additional driveshaft 1′ identical to the driveshaft 1 of the first and second drive arrangements, mounted so as to be able to freely rotate on the lateral surface of the first or second arch, respectively, so as to extend parallel to the pivot axis of the movable device 30. The additional driveshaft 1′ is thus able to interact with the drive recesses and the locking recesses of the coupling unit 2 of the first or the second drive arrangement.
Each coupling system has a third sprocket which rotates conjointly with the corresponding additional driveshaft and is mounted coaxially upstream of the corresponding locking device. The third sprocket is not visible in
For each of the arches, the driveshaft 1 and the additional driveshaft 1′ are preferably positioned symmetrically on the lateral surface of the corresponding arch 31a or 31b, such that there is a single position or range of positions of the corresponding arch in which the drive finger 10, on the one hand, and the drive finger 10′ of the additional driveshaft, on the other hand, are engaged simultaneously in two locking recesses located at two ends of the first part 23 in the shape of an arc. The single position, which is particularly visible in
Outside this single position corresponding to a secured position, and irrespective of the direction of rotation of the motor 40, only one driveshaft from among the driveshaft 1 of the first or the second drive arrangement and the additional driveshaft 1′ can be engaged in any one of the drive recesses or locking recesses except for the two locking recesses located at two ends of the first part 23 in the shape of an arc. This can be deduced notably from the situation shown in
The dimensions of the parts in the shape of an arc bearing the locking recesses and the drive recesses on the two guide cradles 32a and 32b, and the number of drive recesses, are preferably adapted to enable the movable device 30 to pivot through an angular range of for example −55° to +55°, or even beyond that. This angular range of 110° is rendered possible for movable trackers of large size (the arches of which typically have a diameter of approximately 1 metre and are spaced apart by approximately 20 metres) only by virtue of the use of two driveshafts 1 and 1′. More specifically, the solar tracker 3 can pivot rightwards by an angle that changes in steps from 0° to +55° by virtue of the additional driveshaft 1′ which passes through the parts bearing the recesses over their entire length, while it can pivot leftwards by an angle that changes in steps from 0° to −55° by virtue of the driveshaft 1 which passes through these same parts. In a variant which is not shown, it is possible to provide that each arch bears multiple additional driveshafts 1′ that are able to interact with the drive recesses and the locking recesses of the coupling unit 2 of the first or the second drive arrangement. This can thus make it possible to reduce the size of the parts 23 and 24, and/or to increase the angular range through which the solar tracker can pivot.
It should be noted that, in
Drive arrangement:
Number | Date | Country | Kind |
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2111261 | Oct 2021 | FR | national |