Drive assembly for dual coacting rollers

Information

  • Patent Grant
  • 6776366
  • Patent Number
    6,776,366
  • Date Filed
    Wednesday, October 2, 2002
    22 years ago
  • Date Issued
    Tuesday, August 17, 2004
    20 years ago
Abstract
A drive assembly for a dual coacting roller machine having a driven sprocket mounted onto a first roller shaft, a drive sprocket mounted onto a second roller shaft, and a pair of idler sprockets connected by a belt to the driven sprocket and drive sprocket, wherein one of the idler sprockets is mounted onto a mounting bracket connected to the driven sprocket, such that repositioning of the driven sprocket relative to the drive sprocket produces a corresponding repositioning of the mounting bracket and idler sprocket, such that the tension on the belt remains essentially the same.
Description




BACKGROUND OF THE INVENTION




The invention relates generally to the field of drive assemblies for dual coacting rollers, such as found in roll forming machines, sheet feeding machines, roll milling machines or the like, where the machinery includes a pair of parallel rollers mounted onto roller shafts contained in a frame or support, with the rollers being rotated in opposite directions such that sheet material or other objects are pulled between and passed through the rollers. More particularly, the invention relates to such drive assemblies for dual coacting rollers in which the separation distance or gap between the two rollers is adjustable.




There are various types of drive assemblies for dual coacting rollers, wherein the rotational power is transferred to the rollers by single or multiple chains, gearing, belts or the like. A typical machine utilizes a complicated gear box, sprockets or toothed gears mounted onto to the central shafts of the rollers, with chains or timing belts running from a motor to the sprockets or gears. Examples of these types of machines can be seen in U.S. Pat. No. 2,481,201 to Collier, U.S. Pat. No. 2,144,841 to Glaser, U.S. Pat. No. 3,208,677 to Hesse, U.S. Pat. No. 4,545,541 to Jensen, U.S. Pat. No. 4,621,966 to Luperti et al., U.S. Pat. No. 5,566,902 to Thom, Jr., U.S. Pat. No. 5,697,292 to Simmons, U.S. Pat. No. 5,697,880 to Auerbach, and U.S. Pat. No. 6,247,691 to Drago et al.




It is often necessary or at least desirable to adjust the separation distance or gap between the rollers, or to change the diameter of one of the rollers in order to adjust the reduction ratio. In the known systems such an adjustment or change is excessively complicated due to the need to readjust the tension on the chain or belt after the gap between the rollers has been widened or narrowed, or after one of the rollers has been switched for a roller of different size. This is especially true in machines that use a gear box.




It is an object of this invention to provide a drive assembly for dual coacting roller machines wherein the rollers are rotated in opposite directions such that sheet material or other objects are pulled between and passed through the rollers, wherein the separation-distance or gap between the two rollers is adjustable, and wherein the rotational power is transferred to the rollers through a combination of sprockets or toothed gears and timing belts or chains, such that the gap between the rollers can be easily adjusted without the need for a complicated re-tensioning of the drive belt or chain. It is a further object to provide such a drive assembly wherein the tension of the timing belt or chain is automatically and directly accomplished upon the repositioning of the roller. It is a further object to provide such a drive assembly wherein the motor or other power means for rotating the shafts can be disposed to either side of the roller pair. It is a further object to provide such a drive assembly where the rotational speed can be easily changed by substitution of sprockets or gears of differing diameters. These objects expressly set forth are supported in the following disclosure, and other objects not expressly set forth above will be apparent as well upon review of the following disclosure.




SUMMARY OF THE INVENTION




The invention is in general an improved drive assembly for dual coacting rollers, such as found in roll forming machines, sheet feeding machines, roll milling machines or the like, where the machinery includes a pair of parallel rollers mounted onto roller shafts contained in a frame or support, with the rollers being rotated in opposite directions such that sheet material or other objects are pulled between and passed through the rollers. The invention is particularly suited for such machinery where it is desirable or necessary to adjust the separation distance or gap between the two rollers, or to allow for a change of one roller to increase or decrease the roller diameter in order to adjust the reduction ratio. The drive assembly comprises four sprockets, pulleys or gears interconnected in serpentine fashion by a double-sided, toothed belt, often known as a twin timing or power belt, or by a chain or similar means. The sprockets comprise in combination a driven sprocket mounted on or connected to a first roller shaft, shown herein for illustrative purposes as the upper or outer roller shaft, the term outer typically signifying the roller disposed outermost from a table, floor or plate member of the machine, a drive sprocket mounted on or connected to a second roller shaft, shown herein as the lower or inner roller shaft, a paired idler sprocket in fixed spatial relation to the driven sprocket, shown herein as positioned toward the forward or ejection side of the assembly, and a tensioner idler sprocket, shown herein as positioned toward the rear or receiving side of the assembly, although such positions could be reversed. In one embodiment the paired idler sprocket and the tensioner idler sprocket are positioned generally adjacent, below or extended in the drive sprocket direction of the drive assembly, and in another embodiment of the invention are positioned generally adjacent, above or extended in the driven sprocket direction of the drive assembly. The drive sprocket is rotated by power means, such as for example an electric or hydraulic motor, such that rotation of the drive sprocket results in rotation of the remaining sprockets due to movement of the serpentine belt, and thus rotation of the shafts and rollers themselves.




The tensioner idler sprocket is preferably mounted on a fixed mounting bracket that is connected to the roller frame and retains the drive sprocket, with the tensioner idler sprocket being adjustable relative to the drive sprocket. As shown in a preferred embodiment herein, the tensioner idler sprocket is mounted within a generally vertical or slightly angled slot disposed on the lower portion of the fixed mounting bracket such that the vertical position of the tensioner idler sprocket can be altered relative to the drive sprocket. The fixed mounting bracket allows for movement of the tensioner idler sprocket for adjustment of the tension on the double-sided toothed belt or chain as needed. In an alternative embodiment, the tensioner idler sprocket is mounted onto an adjustable mounting bracket in combination with the driven sprocket, wherein the adjustable mounting bracket is movable relative to the roller frame or support and relative to the first roller and drive sprocket.




The driven sprocket and the paired idler sprocket are preferably mounted on an adjustable mounting bracket, preferably generally L-shaped as shown herein, with the driven sprocket and the paired idler sprocket being in fixed spatial relation to each other. The adjustable mounting bracket is movable relative to the roller frame or support and relative to the second roller and drive sprocket, such that the size of the gap between the two rollers can be adjusted by raising or lowering the first roller relative to the roller frame and the second roller. Such action results in the corresponding raising or lowering of the adjustable mounting bracket such that the spatial relationship of the driven sprocket and the paired idler sprocket remains unchanged, and therefore the proper rotation speed of the first roller is maintained. In similar manner, should it be desired to change the diameter of one or both rollers, the adjustable mounting bracket will insure that the proper relationship between the driven sprocket and the paired idler sprocket, and the proper rotation speed of the two rollers, is not changed. In an alternative embodiment, the paired idler sprocket is mounted onto a fixed mounting bracket in combination with the drive sprocket.




In alternative terms, the invention is a dual coacting roller machine, said roller machine having a first roller shaft and first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, said roller machine further comprising a drive assembly comprising:




a drive sprocket connected to said second roller shaft, such that rotation of said drive sprocket rotates said second roller shaft and said second roller;




power means for rotation of said drive sprocket;




a driven sprocket connected to said first roller shaft, such that rotation of said driven sprocket rotates said first roller shaft and said first roller;




a pair of idler sprockets;




a fixed mounting bracket connecting said drive sprocket to one of said pair of idler sprockets, and an adjustable mounting bracket connecting said driven sprocket to the other of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket results in corresponding repositioning of said other of said pair of idler sprockets;




a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets;




whereby repositioning said first roller shaft relative to said second roller shaft results in corresponding movement of said adjustable mounting bracket relative to said fixed mounting bracket.




Additionally, the invention is a drive assembly for a dual coacting roller machine, said roller machine having a first roller shaft and a first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, and wherein said first roller shaft and said first roller relative rotate in a direction opposite to said second roller shaft and said second roller, said drive assembly comprising:




a drive sprocket connected to said second roller shaft;




a driven sprocket connected to said first roller shaft;




a pair of idler sprockets;




a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets; and




a mounting bracket connecting said driven sprocket to one of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket relative to said drive sprocket results in corresponding repositioning of said one of said pair of idler sprockets.




Additionally, the invention is a dual coacting roller machine, said roller machine having a first roller shaft and a first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, and wherein said first roller shaft and said first roller relative rotate in a direction opposite to said second roller shaft and said second roller, and further comprising a drive assembly comprising:




a drive sprocket connected to said second roller shaft;




a driven sprocket connected to said first roller shaft;




a pair of idler sprockets;




a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets;




power means to rotate said drive sprocket; and




a mounting bracket connecting said driven sprocket to one of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket relative to said drive sprocket results in corresponding repositioning of said one of said pair of idler sprockets.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side view of the improved drive assembly of the invention as mounted onto a representative machine having dual coacting rollers.





FIG. 2

is an end view of the improved drive assembly.





FIG. 3

is a view of the fixed slotted mounting bracket for the lower drive sprocket and the rear idler sprocket.





FIG. 4

is a view of the adjustable L-shaped mounting bracket for the upper driven sprocket and the forward idler sprocket.





FIG. 5

is a diagram showing the relative positions of the sprockets when the L-shaped mounting bracket is raised to increase the gap between the rollers.





FIG. 6

is a diagram showing the relation of the sprockets and the mounting brackets in an alternative embodiment wherein the paired and tensioner idler sprockets are positioned adjacent the driven sprocket.











DETAILED DESCRIPTION OF THE INVENTION




With reference to the drawings, the invention will now be described in detail with regard for the best mode and the preferred embodiment. References herein to terms of direction such as vertical, horizontal, upper, lower or the like shall be understood as corresponding to the directions as oriented in the drawings, i.e., taken as one roller being disposed generally vertically over a second roller with a generally horizontal table or support surface, as likewise references to forward or rearward shall be taken to refer to the ejection side and the receiving side of the rollers respectively, but it is contemplated that such directions are not absolute and the orientation of the invention may be altered without departing from the teachings herein.




In a most general sense, the invention is an improved drive assembly for dual coacting roller machines or equipment, where the machine may comprise many commonly known types of equipment which incorporate a pair of parallel-mounted, powered rollers which are rotated in opposite directions such that material is drawn into and passed between the rollers, whether for processing in some manner by the rollers themselves or as material handling equipment to move the material. Examples of such machines include roll forming machines, sheet feeding machines, roll milling machines or the like. In particular, the invention is applicable to such machines where it is necessary or desirable to be able to easily and quickly adjust or alter the gap between the two rollers.




A representative dual coacting roller machine


10


is illustrated in FIG.


1


. The roller machine


10


comprises a first, outer or upper roller


11


mounted onto a first, outer or upper roller shaft


13


, and a parallel second, inner or lower roller


12


mounted onto a second, inner or lower roller shaft


14


. The roller shafts


13


and


14


are powered or driven by power means


99


, such as an electric or hydraulic pump. The roller shafts


13


and


14


are disposed within bearing assemblies


21


, preferably of a sealed type such as double row ball bearings, roller bearings, needle bearings or the like. The roller shafts


13


and


14


are mounted to support stands or frames


16


, which as shown comprise vertical stand members


17


topped by a cross brace member


18


to define an open interior


20


, as best seen in

FIG. 2

, and having mounting flanges or feet members


19


which are connected in secure manner to a horizontal base member


15


by mechanical fasteners, welding or like mechanisms. In an alternative embodiment known in the art, the second roller shaft


14


and the base


15


may be extended beyond the drive sprocket


31


, with a third support stand


16


with a bearing assembly


21


, not shown, provided to provide greater support for the drive sprocket


31


and the second roller shaft


14


.




The drive assembly comprises four toothed or ridged sprockets, gears, pulleys


31


,


32


,


33


and


34


or similar devices (hereinafter referred to by the inclusive term sprockets) adapted to interact with a serpentine belt, chain


30


or similar member (hereinafter referred to by the inclusive term belt) such that the sprockets


31


,


32


,


33


and


34


are rotated in tandem by movement of the belt


30


, the rotational force being provided by a power means


99


, such as an electric or hydraulic motor, preferably utilizing a toothed power belt or chain


98


connected to the drive sprocket


31


. A double-sided, toothed belt


30


, commonly referred to as a timing belt, is preferred such that there is direct transfer of power from the belt


30


to the sprockets


31


,


32


,


33


and


34


with no slippage. One sprocket is a drive sprocket


31


, which is mounted on or connected to the second roller shaft


14


such that rotation of the drive sprocket


31


causes equal rotation of the second roller shaft


14


. As shown, the drive sprocket


31


may be of sufficient width longitudinally such that both the serpentine belt


30


and the power belt


98


from the power means


99


can be disposed thereon, or alternatively a pair of drive sprockets


31


may be mounted onto the second roller shaft


14


such that the power belt


98


is connected to one such drive sprocket


31


and the serpentine belt


30


is connected to the other drive sprocket


31


.




A driven sprocket


32


is mounted on or connected to the first roller shaft


13


. The driven sprocket


32


is rotated by the serpentine belt


30


. Where it is desired that the first and second rollers


11


and


12


rotate at the same speed, the driven sprocket


32


and the drive sprocket


31


are of the same operational diameter. For faster rotation of first roller


11


relative to second roller


12


, the driven sprocket


32


will be smaller in operational diameter than the drive sprocket


31


. For slower rotation of first roller


11


relative to second roller


12


, the driven sprocket


32


will be larger in operational diameter than the drive sprocket


31


.




Two idler sprockets


33


and


34


are interconnected by belt


30


to drive sprocket


31


and driven sprocket


32


, with the idler sprockets


33


and


34


mounted so as to be freely rotatable. In a first embodiment as shown in

FIG. 2

, the tensioner idler sprocket


33


is adapted to be spatially adjustable relative to the drive sprocket


31


and the first mounting bracket


40


, and is provided as a secondary or auxiliary means for tightening or tensioning the belt


30


when necessary by simple adjustment. The paired idler sprocket


34


is disposed in fixed spatial relation to the driven sprocket


32


on a second mounting bracket


50


in a manner whereby repositioning of the driven sprocket


32


relative to the drive sprocket


31


and the support stands


16


results in a repositioning of the paired idler sprocket


34


as well. In a second embodiment as shown in

FIG. 6

, the tensioner idler sprocket


33


is adapted to be spatially adjustable relative to the driven sprocket


32


on first mounting bracket


40


. The paired idler sprocket


34


is disposed in fixed spatial relation to the drive sprocket


31


on second mounting bracket


50


. Repositioning of the driven sprocket


32


relative to the drive sprocket


31


and the support stands


16


results in a corresponding repositioning of the tensioner idler sprocket


33


as well.




The second roller shaft


14


, the corresponding bearing assemblies


21


and the drive sprocket


31


are connected or mounted to the stands


16


in a fixed manner, such that adjustments altering the size of the gap between the rollers


11


and


12


are accomplished by repositioning roller


11


and first roller shaft


13


. Obviously, the device may be structured such that the position of the second roller shaft


14


, the corresponding bearing assemblies


21


and the drive sprocket


31


relative to the stands


16


may be altered, but it is preferred that the roller machine


10


can be adjusted as desired quickly and easily by adjustment of the position of the first roller shaft


13


alone relative to the stands


16


. In a preferred embodiment, the second roller shaft


14


and drive sprocket


31


, along with the tensioner idler sprocket


33


, are mounted onto a first mounting bracket


40


, as shown in

FIG. 2

, where the first mounting bracket


40


is fixed in position relative to the support stand


16


. Alternatively, as shown in

FIG. 6

, the second roller shaft


14


and drive sprocket


31


, along with paired idler sprocket


34


, are mounted onto a second mounting bracket


50


that is fixed relative to the support stand


16


.




The first mounting bracket


40


comprises a plate member having a roller shaft receiving bore


41


to receive either the second roller shaft


14


therethrough in one embodiment or the first roller shaft


13


in the alternative embodiment, and means


42


to receive the tensioner idler sprocket


33


in a manner such that the tensioner idler sprocket


33


is spatially adjustable in the vertical direction relative to first mounting bracket


40


and the drive sprocket


31


or the driven sprocket


32


, respectively. The first mounting bracket


40


is provided with means


49


to secure the first mounting bracket


40


to the stand


16


, in the embodiment of

FIG. 2

, shown herein as apertures to receive mechanical fasteners, or alternatively to the bearing assembly


21


connected to the first shaft


13


, in the embodiment shown in FIG.


6


. The receiver means


42


is preferably disposed slightly to the rear of the drive sprocket


31


, i.e., toward the feed or input side of the roller machine


10


. As shown, the adjustable receiver means


42


preferably comprises an elongated slot


43


, generally vertical or slightly tilted in orientation, within which is disposed a tensioner idler sprocket mounting plate member


44


provided with a receiving bore


45


to receive a mounting shaft


35


. The receiver means


42


further comprises an adjustment aperture which receives a threaded rod


48


joined to the mounting plate member


44


, such that the position of the mounting plate member


44


and thus the position of the tensioner idler sprocket


33


can be altered relative to the first mounting bracket


40


and the drive sprocket


31


by rotation of adjustment nuts


47


. In an alternative embodiment, the adjustable receiver means


42


may be connected directly to the stand


16


or base


15


without connection to the second shaft


14


, provided that the proper angular relationship between the tensioner idler sprocket


33


and the drive sprocket


31


is maintained when the position of the tensioner idler sprocket


33


is changed. Adjustment of the tensioner idler sprocket


33


allows the tension of the belt


30


to be easily adjusted as required.




The paired idler sprocket


34


is mounted onto a second mounting bracket


50


, shown herein in

FIG. 4

as a generally L-shaped, plate member having a roller shaft receiving bore


51


to receive the first roller shaft


13


therethrough, in the embodiment of

FIG. 2

, or to receive the second roller shaft


14


in the embodiment of

FIG. 6

, and a paired idler sprocket receiving bore


52


to receive a mounting shaft


35


for rotatably mounting the paired idler sprocket


34


. In the first embodiment the second mounting bracket


50


is sized such that the paired idler sprocket


34


is disposed beneath and slightly forward, i.e. to the side opposite of the tensioner idler sprocket


33


, of the drive sprocket


31


, while in the second embodiment the paired idler sprocket


34


is disposed above and slightly to the rear of the drive sprocket


31


. The second mounting bracket


50


is adjustable relative to the support stand


16


in the embodiment of FIG.


2


and maintains the paired idler sprocket


34


and the driven sprocket


32


in fixed spatial and angular relation, such that movement of the first roller shaft


13


and driven sprocket


32


in the vertical direction results in equivalent repositioning of the paired idler sprocket


34


. Means


56


to secure the adjustable second mounting bracket


50


to the bearing assemblies


21


disposed about the first roller shaft


13


and positioned within the open interior


20


of the stands


16


are provided, shown herein as apertures to receive mechanical fasteners. Preferably, the bearing assemblies


21


for the first roller shaft


13


are provided with a configuration or are connected to plates or the like which secure the bearing assemblies


21


within the open interior


20


of the stands


16


but allow for vertical movement of the first roller shaft


13


and the bearing assemblies


21


relative to the stands


16


. Means


53


to vertically adjust the position of the first roller shaft


13


, the driven sprocket


32


, the second mounting plate


50


and the paired idler sprocket


34


are provided, and as shown preferably comprise threaded rods


55


disposed within adjustment bores


22


positioned in the cross brace members


18


and connected to the bearing assemblies


21


of the first roller shaft


13


, such that rotation of the adjustment nuts


54


repositions the first roller shaft


13


, the driven sprocket


32


, the second mounting plate


50


and the paired idler sprocket


34


relative to the stands


16


and the driven sprocket


31


.




Since the driven sprocket


32


and the paired idler sprocket


34


are mounted in tandem on the second mounting plate


50


, raising or separating the driven sprocket


32


in order to adjust the gap between the rollers


11


and


12


results in equivalent movement of the paired idler sprocket


34


, as shown in FIG.


5


. In this manner, the tension on the belt


30


remains virtually unchanged due to the angular and spatial relationship of the sprockets


31


,


32


,


33


and


34


whenever the gap between the rollers


11


and


12


or the separation of the roller shafts


13


and


14


is altered. Thus altering the relative positions of the rollers


11


and


12


is easily and quickly accomplished by simple operation of the adjustment means


53


, with any slight retensioning accomplished by simple adjustment of the tension idler sprocket receiving means


42


.




In the alternative embodiment of

FIG. 6

, the second mounting bracket


50


is fixed relative to the support stand


16


and the first mounting bracket


40


is adjustable relative to the support stand


16


. In this manner the gap between the rollers


11


and


12


is adjusted by repositioning first mounting bracket


40


. This embodiment is preferable in certain situations, since the power means


99


may be mounted above the rollers


11


and


12


, precluding the need to provide access openings in the base member


15


of a machine


10


.




Since the driven sprocket


32


and the tensioner idler sprocket


33


are mounted in tandem on the adjustable first mounting plate


40


, raising or separating the driven sprocket


32


in order to adjust the gap between the rollers


11


and


12


results in equivalent movement of the tensioner idler sprocket


33


. In this manner, the tension on the belt


30


remains virtually unchanged due to the angular and spatial relationship of the sprockets


31


,


32


,


33


and


34


whenever the gap between the rollers


11


and


12


or the separation of the roller shafts


13


and


14


is altered. Thus altering the relative positions of the rollers


11


and


12


is easily and quickly accomplished by simple operation, with any slight retensioning accomplished by simple adjustment of the tension idler sprocket receiving means


42


.




It is further contemplated that multiple roller machines


10


may be aligned sequentially, with two or more of the drive sprockets


31


of such machines


10


rotated by a single power means


99


where the power belt


98


is extended and connected to the multiple drive sprockets


31


.




It is contemplated that equivalents and substitutions for certain elements set forth and described above may be obvious to those skilled in the art, and therefore the true scope and definition of the invention is to be as set forth in the following claims.



Claims
  • 1. A dual coacting roller machine, said roller machine having a first roller shaft and first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, said roller machine further comprising a drive assembly comprising:a drive sprocket connected to said second roller shaft, such that rotation of said drive sprocket rotates said second roller shaft and said second roller; power means for rotation of said drive sprocket; a driven sprocket connected to said first roller shaft, such that rotation of said driven sprocket rotates said first roller shaft and said first roller; a pair of idler sprockets; a fixed mounting bracket connecting said drive sprocket to one of said pair of idler sprockets, and an adjustable mounting bracket connecting said driven sprocket to the other of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket results in corresponding repositioning of said other of said pair of idler sprockets; a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets; whereby repositioning said first roller shaft relative to said second roller shaft results in corresponding movement of said adjustable mounting bracket relative to said fixed mounting bracket.
  • 2. The roller machine of claim 1, wherein said idler sprockets are disposed adjacent said drive sprocket.
  • 3. The roller machine of claim 1, wherein said idler sprockets are disposed adjacent said driven sprocket.
  • 4. The roller machine of claim 1, wherein said pair of idler sprockets consists of a paired idler sprocket and a tensioner idler sprocket, said paired idler sprocket being attached to either said fixed mounting bracket or said adjustable mounting bracket in a fixed position, and said tensioner idler sprocket being attached to the other of said fixed mounting bracket or said adjustable mounting bracket in an adjustable position, whereby said belt may be tightened by moving said tensioner idler sprocket.
  • 5. The roller machine of claim 1, wherein said fixed mounting bracket is mounted to said roller machine in fixed manner and said adjustable mounting bracket is mounted to said roller machine in adjustable manner, such that the position of said adjustable mounting bracket relative to said roller machine may be altered.
  • 6. The roller machine of claim 1, further comprising means to adjust the position of said first roller shaft and said first roller relative to said second roller shaft and said second roller comprising bearing assemblies to receive said first roller shaft, cross brace members having threaded apertures to receive threaded rods connected to said bearing assemblies, whereby of said threaded rods within said threaded apertures alters the position of said bearing assemblies, and wherein said adjustable mounting plate is connected to said one of said bearing assemblies.
  • 7. A drive assembly for a dual coacting roller machine, said roller machine having a first roller shaft and a first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, and wherein said first roller shaft and said first roller relative rotate in a direction opposite to said second roller shaft and said second roller, said drive assembly comprising:a drive sprocket connected to said second roller shaft; a driven sprocket connected to said first roller shaft; a pair of idler sprockets; a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets; and a mounting bracket connecting said driven sprocket to one of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket relative to said drive sprocket results in corresponding repositioning of said one of said pair of idler sprockets.
  • 8. The drive assembly of claim 7, wherein said idler sprockets are disposed adjacent said drive sprocket.
  • 9. The drive assembly of claim 7, wherein said idler sprockets are disposed adjacent said driven sprocket.
  • 10. The drive assembly of claim 7, wherein said pair of idler sprockets consists of a paired idler sprocket and a tensioner idler sprocket, said tensioner idler sprocket being connected to said mounting bracket in an adjustable position, whereby said belt may be tightened by repositioning said tensioner idler sprocket relative to said mounting bracket.
  • 11. The drive assembly of claim 7, wherein said pair of idler sprockets consists of a paired idler sprocket and a tensioner idler sprocket, said paired idler sprocket being connected to said mounting bracket in a fixed position.
  • 12. The drive assembly of claim 7, further comprising means to adjust the position of said driven sprocket and said mounting bracket relative to said drive sprocket comprising bearing assemblies to receive said first roller shaft, cross brace members having threaded apertures to receive threaded rods connected to said bearing assemblies, whereby rotation of said threaded rods within said threaded apertures alters the position of said bearing assemblies, and wherein said adjustable mounting plate is connected to said one of said bearing assemblies.
  • 13. A dual coacting roller machine, said roller machine having a first roller shaft and a first roller and a second roller shaft and second roller mounted in parallel to define a gap between said first roller and said second roller, wherein said gap may be increased or decreased by repositioning said first roller shaft and said first roller relative to said second roller shaft and said second roller, and wherein said first roller shaft and said first roller relative rotate in a direction opposite to said second roller shaft and said second roller, and further comprising a drive assembly comprising:a drive sprocket connected to said second roller shaft; a driven sprocket connected to said first roller shaft; a pair of idler sprockets; a belt connecting said drive sprocket, said driven sprocket and said pair of idler sprockets, such that rotation of said drive sprocket results in rotation of said driven sprocket and said pair of idler sprockets; power means to rotate said drive sprocket; and a mounting bracket connecting said driven sprocket to one of said pair of idler sprockets in a fixed spatial relationship, such that repositioning of said driven sprocket relative to said drive sprocket results in corresponding repositioning of said one of said pair of idler sprockets.
  • 14. The drive assembly of claim 13, wherein said idler sprockets are disposed adjacent said drive sprocket.
  • 15. The drive assembly of claim 13, wherein said idler sprockets are disposed adjacent said driven sprocket.
  • 16. The drive assembly of claim 13, wherein said pair of idler sprockets consists of a paired idler sprocket and a tensioner idler sprocket, said tensioner idler sprocket being connected to said mounting bracket in an adjustable position, whereby said belt may be tightened by repositioning said tensioner idler sprocket relative to said mounting bracket.
  • 17. The drive assembly of claim 13, wherein said pair of idler sprockets consists of a paired idler sprocket and a tensioner idler sprocket, said paired idler sprocket being connected to said mounting bracket in a fixed position.
  • 18. The drive assembly of claim 13, further comprising means to adjust the position of said driven sprocket and said mounting bracket relative to said drive sprocket comprising bearing assemblies to receive said first roller shaft, cross brace members having threaded apertures to receive threaded rods connected to said bearing assemblies, whereby rotation of said threaded rods within said threaded apertures alters the position of said bearing assemblies, and wherein said adjustable mounting plate is connected to said one of said bearing assemblies.
US Referenced Citations (19)
Number Name Date Kind
2144841 Glaser Jan 1939 A
2481201 Collier Sep 1949 A
3208677 Hesse Sep 1965 A
3664522 Goto May 1972 A
3754754 Peterson Aug 1973 A
3792948 Martinez Feb 1974 A
3889939 Faltin Jun 1975 A
4377260 Huffman Mar 1983 A
4545541 Jensen Oct 1985 A
4621966 Luperti et al. Nov 1986 A
4715596 Cantrell et al. Dec 1987 A
5154364 Ketting Oct 1992 A
5566902 Thom, Jr. Oct 1996 A
5697292 Simmons Dec 1997 A
5697880 Auerbach Dec 1997 A
5769408 Selak et al. Jun 1998 A
6135439 Ikeda Oct 2000 A
6203005 Bednarek et al. Mar 2001 B1
6247691 Drago et al. Jun 2001 B1