The present invention relates to the drive belt according to the preamble of claim 1 below. Such a drive belt is generally used for the transmission of a driving power between two shafts in a drive line, the drive belt being passed around two or more rotating pulleys and being clamped between them. A generally known use of such a transmission is the continuously variable transmission for 2-wheeled motor vehicles such as, for example, scooters.
A continuous aim in the technological development of the known drive belt is for such a belt to be suitable for the transmission of ever-increasing power, or at least a constant engine power for a fairly long period of operation. More particularly, such an aim amounts to achieving an increase in the tensile and/or fatigue strength of the drive belt, and also an increase in the resistance to wear of particularly the lateral side faces or running faces of the belt, which are intended for frictional contact with the pulleys. It is also important here to limit any loss of power of the transmission as much as possible, not only in order to improve its efficiency, but also in order to reduce the thermal load on the drive belt in particular, this load occurring through the development of heat as a result of friction losses. All this should preferably be achieved in such a way that air cooling as opposed to cooling with a recirculating liquid medium will suffice.
It is a fundamental object of the present invention to provide a new design of drive belt which provides one or more of the generally desired technological developments described above. To that end, the invention provides a number of solutions for achieving the basic principle, which are set out in the appended claims and are described in greater detail below with reference to the accompanying figures.
Finally,
Identical or similar structural parts of the drive belt are indicated by the same reference numerals in each case in the figures.
The transmission ratio Rs/Rp of the transmission is determined by the ratio between a secondary running radius Rs and a primary running radius Rp of the drive belt 20, in other words the effective radial position thereof between the pulley sheaves 4, 5 of the respective pulleys 1 and 2. The abovementioned running radii Rp and Rs, and consequently the transmission ratio Rs/Rp of the transmission defined according to the invention, can be varied by making the movable sheaves 4 move in an axial direction opposite to each other along the respective pulley shaft 6, 7. In
As shown in
In both of the abovementioned cases, the forces, or force components, acting upon the supporting element 21 and the transverse elements 40 respectively in the radial and tangential or circumferential direction are transferred by way of the respective support 33 to the tension element 31, which is consequently subjected to a varying tensile stress. The tension element 31 is also subjected to a varying bending stress through the fact that said tension element is alternately bent and stretched again during rotation thereof around and between the pulleys 1, 2 of the transmission.
The present invention provides a number of new versions of the abovementioned known drive belt types, or at any rate design aspects of said belt types, for which in particular the possibility of providing the drive belt 20 with great stiffness, both in the tangential or circumferential direction and in the axial or transverse direction thereof, was a point of departure. According to the invention, it is particularly by increasing the abovementioned stiffnesses that the load-bearing capacity of the drive belt 20 can be considerably improved. This last design aspect is achieved in all of the embodiments of the basic principle of the drive belt according to the invention to be discussed below, and at least in the tangential direction, by using a flat, thin or substantially ribbon-shaped ring as the tension element 25. The tension element here is made of a stiff, strong material, preferably a metal, more particularly an iron alloy such as spring steel or maraging steel. In particular, if metal is used for it, the tension element is preferably provided with, i.e. completely enclosed by, a corrosion-resistant covering layer, such as a metal oxide skin, a DLC (diamond-like carbon) coating, a Teflon coating or, for example, a casing or intermediate element 36 (see below with reference to
Apart from the abovementioned annular tension element 25, all of the embodiments of the drive belt 20 according to the invention discussed below have a greater or lesser number of the abovementioned discrete transverse elements 40. The transverse elements 40 are in each case provided with two main faces 41 and 42 which are directed substantially in the circumferential direction of the drive belt, which main faces 41, 42 are situated at a relatively short mutual distance of approximately 1 to 2 mm relative to the circumference of the drive belt 20, which distance determines the thickness of the transverse element 40. The transverse elements 40 are furthermore provided in each case with two largely axially directed and mutually radially outwardly diverging side faces or running faces 23 intended for frictional contact with the pulley sheaves 4, 5.
In the drive belt 20, according to the invention, the transverse element 40 is preferably or substantially made of plastic, more particularly a glassfibre-reinforced or carbon-reinforced polyamide. It is advantageous here, according to the invention, for at least the abovementioned running faces 23 of the transverse element 40 to be provided with a wear-resistant and/or traction-increasing covering layer, preferably likewise made of plastic or a plastic composite.
A first embodiment of the principle of the invention is illustrated in
The spacers 35 can be part of the tension element 31 here, i.e. they can be formed integrally with it, for example as a local radial protuberance or thickening of it (not shown). Such spacers also serve to fix together the tension element 25 and the transverse elements 40 in the circumferential direction, so that a pushing force can be transmitted between them in that direction. An alternative is, however, for the spacers 35 to be fitted around the tension element 31 as a separate component of the drive belt 20, as shown in
The axial width dimension of the spacers 35 in this case is preferably less than that of the transverse elements 40 here, so that the former do not come into contact with pulley sheaves 4, 5 and can therefore be made of a softer or more flexible material than that of the transverse elements 40. The spacers 35 are also preferably fixed to the tension element 31, so that a pulling force can be transmitted between the tension element 31 and the transverse elements 40 in the circumferential direction. The spacers 35 here preferably form part of an intermediate element 36 which completely surrounds, i.e. encloses, the tension element 31 and possibly also the transverse elements 40 (not shown). In this case the spacers 35 can then be in the form of local radial protuberances or thickenings of the intermediate element 36, as shown diagrammatically in the axial cross section of the drive belt 20 in
As an alternative to the abovementioned power transmission in the circumferential direction by means of the spacers 35, or at least as an advantageous addition to it, the present invention proposes to fix the tension element 31 on the transverse elements 40, or on the intermediate element 36, by means of an adhesive 37 applied between them. The adhesive 37 preferably fully encloses the tension element 31 here, so that this also forms a corrosion-resistant covering layer. An advantageous simple form of this last embodiment of the drive belt 20 according to the invention, which is illustrated in a tangential cross section in
According to the present invention, it is also possible for no special means at all to be provided for a power transmission in the circumferential direction between the transverse elements 40 and tension element 31. In such a design of the drive belt 20, driving power is transmitted in an essentially known manner, mainly between the pulleys 1, 2, by the fact that the transverse elements 40 push each other along in the circumferential direction over the tension element 31. In this case according to the invention, an upper side 43 of the transverse elements 40 lying radially outside the tension element 31 must be provided with an at any rate virtually constant thickness, while a lower side 44 of the transverse elements 40 lying radially inside the tension element 31 must at any rate effectively taper radially inwards, as shown diagrammatically in the appended
According to the present invention, the transverse elements 40 in each case can define an open space, or recess 46, bounded at least in both axial directions and radially inwards or radially outwards, in which recess the tension element 31 and an intermediate element 36 which may be provided around it is situated, which recess 46 is shown in
According to the invention, the variant of the transverse element 40 from
A circumference of the abovementioned recess 46 determined by the transverse element 40 preferably, however, corresponds at any rate virtually fully with the outer circumference of the cross section of the tension element 31, or the intermediate element 36 provided around it. In particular in this latter case the abovementioned circumference of the recess 46, more particularly its axial width and/or radial height dimension, is chosen so as to be a little smaller than the outer circumference of the intermediate element 36 at the position of said recess 46, at any rate if it is measured outside the recess 46. As a result of this, the intermediate element 36 in the drive belt 20 is at least slightly compressed and clamped by the transverse element 40, which can support the abovementioned power transmission in the circumferential direction.
Furthermore, according to the invention such clamping can also be reinforced by providing the transverse element 40 with an at any rate at least effectively concavely curved upper face 47 and/or lower face 48, namely the boundary faces 47, 48 of the transverse element 40 on its radial inside and outside. Through the concave shape of the boundary faces 47, 48, the clamping force exerted during operation by the pulley sheaves 4, 5 upon the abovementioned running faces 23 of the drive belt 20 results in a force component radially directed towards the tension element 31, under the influence of which said tension element is clamped, which may or may not be by way of an intermediate element 36 possibly placed around it. A transverse element 40 shaped in this way according to the invention is diagrammatically illustrated in
The transverse element 40 according to the invention with a recess 46 virtually fully bounded in the radial and the axial directions, as illustrated, for example, in
After the tension element 31 has been accommodated in the recess 46 of the transverse element 40, the gap 49 can be closed off, for example by a plug 50 such as that shown diagrammatically in
As an alternative to the transverse element 40 discussed above with a recess 46 which is at any rate at least largely bounded in both axial and radial directions, it is also possible according to the invention simply to close off the recess 46 in the abovementioned respective remaining radial direction at least partly, but possibly even exclusively, by means of a hardened liquid filler 38, preferably with an adhesive action, or a plug 51 suitably shaped for the purpose. An example of the first-mentioned version of the drive belt 20 is shown in
As shown in
In particular in the case of the transverse element 40 in which the recess 46 for the tension element 31 is bounded in the radial and the axial directions and in which the abovementioned gap 49 is used, as is illustrated, for example, in
In addition, according to the invention, the running faces 23 themselves are preferably also provided with recessed or axially inwardly set parts 53, 54, at the position of which the transverse element 40 cannot come into frictional contact with the pulley sheaves 4, 5. In a first further development of this measure, which is illustrated in
In a second further development of the abovementioned measure according to the invention, which is illustrated in
According to the invention, the transverse elements 40 are preferably provided with a reinforcing element 55 in order to increase their axial rigidity, for example in the form of a substantially cylindrical transverse pin 55, which is embedded in the material of the transverse element 40.
The invention also relates to a drive belt 20 with transverse elements 40 in which a geometric angle a between the running faces 23 thereof is greater than a geometric angle defined between the pulley sheaves 4, 5 of a pulley 1, 2. Through the use of this measure, the distribution of the contact pressure between the drive belt 20 and the pulleys 1, 2 is advantageously influenced during operation, in particular where the transverse element 40 is made of plastic with a recess 46 which is open on its radial outside, in other words in the direction not bounded by the transverse element 40 itself, like, for example, the transverse element 40 of
Finally, the invention relates to a drive belt 20 with transverse elements 40 in which a geometric angle α1, α2 between the running faces 23 thereof increases radially outwards, as illustrated in
Number | Date | Country | Kind |
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1033311 | Jan 2007 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NL08/50048 | 1/28/2008 | WO | 00 | 1/25/2010 |