Light-emitting diode (LED) light sources (e.g., LED light engines) are replacing conventional incandescent, fluorescent, and halogen lamps as a primary form of lighting devices. LED light sources may comprise a plurality of light-emitting diodes mounted on a single structure and provided in a suitable housing. LED light sources may be more efficient and provide longer operational lives as compared to incandescent, fluorescent, and halogen lamps. An LED driver control device (e.g., an LED driver) may be coupled between a power source, such as an alternating-current (AC) power source or a direct-current (DC) power source, and an LED light source for regulating the power supplied to the LED light source. For example, the LED driver may regulate the voltage provided to the LED light source, the current supplied to the LED light source, or both the current and voltage.
Different control techniques may be employed to drive LED light sources including, for example, a current load control technique and a voltage load control technique. An LED light source driven by the current load control technique may be characterized by a rated current (e.g., approximately 350 milliamps) to which the magnitude (e.g., peak or average magnitude) of the current through the LED light source may be regulated to ensure that the LED light source is illuminated to the appropriate intensity and/or color. An LED light source driven by the voltage load control technique may be characterized by a rated voltage (e.g., approximately 15 volts) to which the voltage across the LED light source may be regulated to ensure proper operation of the LED light source. If an LED light source rated for the voltage load control technique includes multiple parallel strings of LEDs, a current balance regulation element may be used to ensure that the parallel strings have the same impedance so that the same current is drawn in each of the parallel strings.
The light output of an LED light source may be dimmed. Methods for dimming an LED light source may include, for example, a pulse-width modulation (PWM) technique and a constant current reduction (CCR) technique. In pulse-width modulation dimming, a pulsed signal with a varying duty cycle may be supplied to the LED light source. For example, if the LED light source is being controlled using a current load control technique, the peak current supplied to the LED light source may be kept constant during an on-time of the duty cycle of the pulsed signal. The duty cycle of the pulsed signal may be varied, however, to vary the average current supplied to the LED light source, thereby changing the intensity of the light output of the LED light source. As another example, if the LED light source is being controlled using a voltage load control technique, the voltage supplied to the LED light source may be kept constant during the on-time of the duty cycle of the pulsed signal. The duty cycle of the load voltage may be varied, however, to adjust the intensity of the light output. Constant current reduction dimming may be used if an LED light source is being controlled using the current load control technique. In constant current reduction dimming, current may be continuously provided to the LED light source. The DC magnitude of the current provided to the LED light source, however, may be varied to adjust the intensity of the light output.
Examples of LED drivers are described in U.S. Pat. No. 8,492,987, issued Jul. 23, 2013, entitled LOAD CONTROL DEVICE FOR A LIGHT-EMITTING DIODE LIGHT SOURCE; U.S. Pat. No. 9,655,177, issued May 16, 2017, entitled FORWARD CONVERTER HAVING A PRIMARY-SIDE CURRENT SENSE CIRCUIT; and U.S. Pat. No. 9,247,608, issued Jan. 26, 2016, entitled LOAD CONTROL DEVICE FOR A LIGHT-EMITTING DIODE LIGHT SOURCE; the entire disclosures of which are hereby incorporated by reference.
As described herein is a controllable lighting device comprising a light-emitting diode (LED) light source, an LED drive circuit, a feedback circuit and a control circuit. The LED drive circuit may include a controllably conductive device configured to conduct a load current through the LED light source and the feedback circuit may be configured to generate a feedback signal indicative of a peak magnitude of the load current conducted through the LED light source. The control circuit may operate to render the controllably conductive device of the LED drive circuit conductive and non-conductive to adjust an average magnitude of the load current conducted through the LED light source so as to adjust an intensity of the LED light source towards a target intensity. For example, the control circuit may render the controllably conductive device conductive for an on-time during a present cycle of the LED drive circuit to cause the controllably conductive device to conduct the load current at the peak magnitude during the on-time. The control circuit may receive the feedback signal during the on-time of the present cycle of the LED drive circuit and determine an operating period for the present cycle based on a magnitude of the feedback signal and the target intensity.
The controllable lighting device may further include a power converter circuit configured to generate a bus voltage that is received by the LED drive circuit. The peak magnitude of the load current during the on-time of the present cycle of the LED drive circuit may be dependent upon the magnitude of the bus voltage, and the control circuit may be coupled to the power converter circuit and configured to generate a bus control signal for adjusting the magnitude of the bus voltage to maintain the respective operating periods of one or more cycles of the LED drive circuit to be between a maximum value and a minimum value. For example, the control circuit may control the bus control signal to decrease the bus voltage in response to determining the that the operating period of the present cycle of the LED drive circuit is above the maximum value and to increase the bus voltage in response to determining that the operating period of the present cycle of the LED drive circuit is below the minimum value. The maximum value of the operating period may be set to a first value when the target intensity is between a maximum intensity and a transition intensity, and may be increased from the first value when the target intensity is below the transition intensity. The minimum value of the operating period may be set to a value independent of the target intensity of the LED light source.
The controllable lighting device 100 may be a screw-in LED lamp configured to be screwed into a standard Edison socket. The controllable light device 100 may comprise a screw-in base that includes a hot connection H and a neutral connection N for receiving an alternating-current (AC) voltage VAC from an AC power source (not shown). The hot connection H and the neutral connection N may also be configured to receive a direct-current (DC) voltage from a DC power source. The controllable lighting device 100 may comprise a radio-frequency interference (RFI) filter and rectifier circuit 110, which may receive the AC voltage VAC. The RFI filter and rectifier circuit 110 may operate to minimize the noise provided on the AC power source and to generate a rectified voltage VRECT.
The controllable lighting device 100 may comprise a power converter circuit 120, such as a flyback converter, which may receive the rectified voltage VRECT and generate a variable direct-current (DC) bus voltage VBUS across a bus capacitor CBUS. The power converter circuit 120 may comprise other types of power converter circuits, such as, for example, a boost converter, a buck converter, a buck-boost converter, a single-ended primary-inductance converter (SEPIC), a auk converter, or any other suitable power converter circuit for generating an appropriate bus voltage. The power converter circuit 120 may provide electrical isolation between the AC power source and the LED light source 102, 104 and may operate as a power factor correction (PFC) circuit to adjust the power factor of the controllable lighting device 100 towards a power factor of one.
As shown in
The controllable lighting device 100 may comprise one or more load regulation circuits, such as LED drive circuits 130, 140, for controlling power delivered to (e.g., the intensities of) the LED light sources 102, 104, respectively. The LED drive circuits 130, 140 may each receive the bus voltage VBUS and may adjust magnitudes of respective load currents ILOAD1, ILOAD2 conducted through the LED light sources 102, 104 and/or magnitudes of respective load voltages VLOAD1, VLOAD2 generated across the LED light sources. Examples of various embodiments of LED drive circuits are described in U.S. Pat. No. 8,492,987, filed Jul. 23, 2013, and U.S. Pat. No. 9,253,829, issued Feb. 2, 2016, both entitled LOAD CONTROL DEVICE FOR A LIGHT-EMITTING DIODE LIGHT SOURCE, the entire disclosures of which are hereby incorporated by reference.
The controllable lighting device 100 may comprise a control circuit 150 for controlling the LED drive circuits 130, 140 to control the magnitudes of the respective load currents ILOAD1, ILOAD2 conducted through the LED light sources 102, 104 to adjust the respective intensities of the LED light sources. For example, the control circuit 150 may comprise a digital control circuit, such as, a microprocessor, a microcontroller, a programmable logic device (PLD), an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or any other suitable processing device or controller. The control circuit 150 may be configured to turn one or both of the LED light sources 102, 104 on to turn the controllable lighting device 100 on, and turn both of the LED light sources 102, 104 off to turn the controllable lighting device 100 off. The control circuit 150 may be configured to control the respective intensities of the LED light sources 102, 104 to control the intensity and/or the color (e.g., the color temperature) of the cumulative light emitted by the controllable lighting device 100. The control circuit 150 may be configured to adjust (e.g., dim) a present intensity LPRES of the cumulative light emitted by the controllable lighting device 100 towards a target intensity LTRGT, which may range across a dimming range of the controllable light source, e.g., between a low-end intensity LLE (e.g., a minimum intensity, such as approximately 0.1%-1.0%) and a high-end intensity LHE (e.g., a maximum intensity, such as approximately 100%). The control circuit 150 may be configured to adjust a present color temperature TPRES of the cumulative light emitted by the controllable lighting device 100 towards a target color temperature TTRGT, which may range between a cool-white color temperature (e.g., approximately 3100-4500 K) and a warm-white color temperature (e.g., approximately 2000-3000 K). For example, the control circuit may be configured to determine a respective target intensity LTRGT1, LTRGT2 for each of the LED light sources 102, 104 in response to the target intensity LTRGT and/or the target color temperature TTRGT for the controllable lighting device 100.
The control circuit 150 may comprise a memory (not shown) configured to store operational characteristics of the controllable lighting device 100 (e.g., the target intensity LTRGT, the target color temperature TTRGT, the low-end intensity LLE, the high-end intensity LHE, etc.). The memory may be implemented as an external integrated circuit (IC) or as an internal circuit of the control circuit 150. The controllable lighting device 100 may comprise a power supply 160 that may be coupled to a winding 162 of the flyback transformer 122 of the power converter circuit 120 and may be configured to generate a supply voltage VCC for powering the control circuit 150 and other low-voltage circuitry of the controllable lighting device.
The controllable lighting device 100 may comprise a communication circuit 170 coupled to the control circuit 150. The communication circuit 170 may comprise a wireless communication circuit, such as, for example, a radio-frequency (RF) transceiver coupled to an antenna 172 for transmitting and/or receiving RF signals. The wireless communication circuit may be an RF transmitter for transmitting RF signals, an RF receiver for receiving RF signals, or an infrared (IR) transmitter and/or receiver for transmitting and/or receiving IR signals. The communication circuit 170 may be coupled to the hot connection H and the neutral connection N of the controllable lighting device 100 for transmitting a control signal via the electrical wiring using, for example, a power-line carrier (PLC) communication technique. The control circuit 150 may be configured to determine the target intensity LTRGT and/or the target color temperature TTRGT for the controllable lighting device 100 in response to messages (e.g., digital messages) received via the communication circuit 170.
The LED drive circuits 130, 140 may comprise respective controllably conductive devices (e.g., switching devices such as field-effect transistors (FET) Q132, Q142) coupled (e.g., in series) with the LED light sources 102, 104, respectively, for conducting the load currents ILOAD1, ILOAD2. Each FET Q132, Q142 may comprise any type of suitable power semiconductor switch, such as, for example, a bipolar junction transistor (BJT), and/or an insulated-gate bipolar transistor (IGBT). The control circuit 150 may be configured to generate one or more drive signals such as drive signals VDR1, VDR2 that may be received by gates of the respective FETs Q132, Q142 for rendering the FETs conductive and non-conductive. The control circuit 150 may be configured to pulse-width modulate (PWM) the drive signals VDR1, VDR2 to adjust average magnitudes of the load currents ILOAD1, ILOAD2, respectively. For example, the control circuit 150 may be configured to adjust respective duty cycles of the drive signals VDR1, VDR2 to adjust the average magnitudes of the load currents ILOAD1, ILOAD2, respectively. The control circuit 150 may be configured to determine an on-time TON for a present cycle of each of the drive signals VDR1, VDR2 based on the target intensities LTRGT1, LTRGT2 of the LED light sources 102, 104, respectively (e.g., as will be described in greater detail below).
The FETs Q132, Q142 may be coupled (e.g., in series) with respective feedback circuits, e.g., current feedback (CFB) circuits 134, 144. The current feedback circuits 134, 144 may generate respective current feedback signals VFB1, VFB2, which may be received by the control circuit 150. The control circuit 150 may generate feedback window control signals VWIN1, VWIN2 that may be received by the respective current feedback circuits 134, 144 for controlling the operation of the current feedback circuits, such that the magnitudes of the current feedback signals VFB1, VFB2 may indicate peak magnitudes IPK1, IPK2 of the respective load currents ILOAD1, ILOAD2. The control circuit 150 may be configured to sample the current feedback signals VFB1, VFB2 during a present cycle of each of the drive signals VDR1, VDR2 and determine a respective operating period TOP for the present cycle of each of the drive signals VDR1, VDR2 in response to the respective peak magnitudes IPK1, IPK2 of the load currents ILOAD1, ILOAD2 (e.g., as will be described in greater detail below).
The peak magnitudes IPK1, IPK2 of the respective load currents ILOAD1, ILOAD2 may be dependent upon the magnitude of the bus voltage VBUS. The control circuit 150 may be configured to control the operation of the power converter circuit 120 in response to the peak magnitudes IPK1, IPK2 of the respective load currents ILOAD1, ILOAD2. The control circuit 150 may generate a bus control signal VBUS-CNTL that may be received by the flyback control circuit 127 for adjusting the target bus voltage VBUS-TRGT of the power converter circuit 120. The control circuit 150 may be configured to limit the respective operating periods TOP of the drive signals VDR1, VDR2 to be between a minimum operating period TOP-MIN and a maximum operating period TOP-MAX. For example, the control circuit 150 may be configured to increase the magnitude of the bus voltage VBUS when the operating period TOP of at least one of the drive signals VDR1, VDR2 is less than the minimum operating period TOP-MIN. The control circuit 150 may be configured to decrease the magnitude of the bus voltage VBUS when the operating period TOP of at least one of the drive signals VDR1, VDR2 is greater than the maximum operating period TOP-MAX.
The electrical device 200 may comprise a control circuit 230 (e.g., the control circuit 150). The control circuit 230 may also generate a drive signal VDR for controlling the LED drive circuit 210 to adjust a magnitude (e.g., an average magnitude) of the load current LOAD through the LED light source. The control circuit 230 may be configured to adjust the intensity of the LED light source 202 towards a target intensity LTRGT that may range between a minimum intensity LMIN (e.g., approximately 0.1%-1.0%) and a maximum intensity LMAX (e.g., approximately 100%). The minimum intensity LMIN may be approximately the lowest intensity at which the control circuit 230 may control the LED light source 202 under steady state conditions (e.g., when the target intensity LTRGT is being held constant). The control circuit 230 may be configured to determine a target current ITRGT (e.g., a target average current to which to regulate the average magnitude of the load current ILOAD) from the target intensity LTRGT. The control circuit 230 may be configured to fade (e.g., gradually adjust over a period of time) the target intensity LTRGT (and thus the present intensity) of the LED light source 202. The control circuit 230 may be configured to fade the LED light source 202 from off to on by turning on the LED light source to a minimum fading intensity LFADE-MIN and then slowly increasing the present intensity LPRES of the LED light source from the minimum fading intensity LFADE-MIN to the target intensity LTRGT. For example, the minimum fading intensity LFADE-MIN may be less than the minimum intensity LMIN (e.g., such as approximately 0.02%).
The LED drive circuit 210 may comprise a controllably conductive device (e.g., a switching device, such as a FET Q212) coupled in series with the LED light source 202. The FET Q212 may comprise any type of suitable power semiconductor switch, such as, for example, a bipolar junction transistor (BJT), and/or an insulated-gate bipolar transistor (IGBT). The drive signal VDR generated by the control circuit 230 may be received by a gate of the FET Q212. The FET Q212 may be rendered conductive and non-conductive for adjusting the average magnitude of the load current LOAD. The control circuit 230 may be configured to control the FET Q212 as a switching device by driving the FET Q212 into the saturation region when the FET Q212 is conductive. The FET Q212 may be characterized by a drain-source on resistance RDS-ON when the FET Q212 is controlled into the saturation region. The control circuit 230 may be configured to control the LED drive circuit 210 on a periodic (e.g., a cyclic) basis. For example, the control circuit 230 may be configured to pulse-width modulate (PWM) the drive signal VDR to pulse-width modulate the load current ILOAD. Each cycle of control of the LED driver circuit 210 may be associated with (e.g., characterized by) an operating period TOP (e.g., a length of the cycle).
The LED drive circuit 210 may comprise a current feedback circuit 214 coupled in series with the FET Q212 for generating a current feedback signal VFB that may have a DC magnitude representative of a magnitude (e.g., a peak magnitude IPK) of the load current ILOAD. As shown in
The control circuit 230 may be configured to control the first controllable switch 222 of the current feedback circuit 214 to be conductive during the on-time TON of the drive signal VDR (e.g., when the FET Q212 is conductive). After the first controllable switch 222 is rendered conductive at the beginning of the on-time TON, the capacitor C224 may charge to approximately the peak magnitude VPK of the sense voltage VSENSE through the resistor R226, such that the magnitude of the current feedback signal VFB may indicate the peak magnitude IPK of the load current LOAD. The control circuit 230 may receive the current feedback signal VFB generated by the current feedback circuit 214, and may sample the current feedback signal VFB during the on-time TON (e.g., for the entirety of the on-time TON or during a portion of the on-time TON) of the drive signal VDR to determine the peak magnitude IPK of the load current LOAD. For example, the control circuit 230 may calculate the peak magnitude IPK of the load current LOAD using the sampled magnitude of the current feedback signal VFB and the resistance RSENSE of the sense resistor R220, e.g., IPK=VFB/RSENSE. For example, the control circuit 230 may store the resistance RSENSE of the sense resistor R220 in memory and may retrieve the resistance RSENSE from memory in order to calculate the peak magnitude IPK of the load current LOAD. The control circuit 230 may render the first controllable switch 222 non-conductive at or before the end of the on-time TON. After the end of the on-time TON, the control circuit 230 may render the second controllable switch 228 conductive for a reset period TRST (e.g., a reset pulse) in order to discharge the capacitor C224 so that the current feedback circuit 214 may control the magnitude of the current feedback signal VFB to indicate the peak magnitude IPK of the load current LOAD during a subsequent cycle (e.g., the next cycle) of the LED drive circuit 210.
During each cycle of control of the LED drive circuit 210, the control circuit 230 may be configured to render the FET Q212 conductive for a first portion (e.g., an on-time TON) of the cycle and non-conductive for a second portion (e.g., an off-time TOFF) of the cycle. For example, the control circuit 230 may be configured to adjust the average magnitude of the load current ILOAD by adjusting a duty cycle DC of the drive signal VDR, e.g., DC=TON/TOP=TON/(TON+TOFF). The control circuit 230 may be configured to determine the on-time TON for the drive signal VDR (e.g., for a present cycle of the LED drive circuit 210) based on the target intensity LTRGT of the LED light source 202 (e.g., using open loop control). Since the FET Q212 is controlled as a switching device and is rendered conductive (e.g., controlled into the saturation region) during the on-time TON of the drive signal VDR, the load current LOAD may be characterized by an on-time that is the same length as the on-time TON of the drive signal VDR. The FET Q212 may conduct the load current LOAD at the peak magnitude IPK during the on-time. The control circuit 230 may be configured to determine a length of the operating period TOP of the drive signal VDR for the present cycle of the LED drive circuit 210 in response to the peak magnitude IPK of the load current LOAD as determined from the current feedback signal VFB (e.g., using closed loop control). The control circuit 230 may not control the peak magnitude IPK of the load current LOAD during the on-time using closed loop control (e.g., to regulate the peak magnitude IPK towards a target peak current by comparing the peak current IPK to a threshold).
The control circuit 230 may also be configured to generate a bus control signal VBUS-CNTL that may be received by the power converter circuit for adjusting the magnitude of the bus voltage VBUS. The control circuit 230 may be configured to maintain the bus control signal VBUS-CNTL constant (e.g., substantially constant) during each cycle of the LED drive circuit 210. The control circuit 230 may be configured to control the bus control signal VBUS-CNTL to adjust the magnitude from one cycle to the next (e.g., as will be described in greater detail below with reference to
The control circuit 230 may be configured to control the average magnitude of the load current LOAD by adjusting the operating period TOP for the present cycle of the drive signal VDR. The control circuit may be configured to determine the operating period TOP for the present cycle of the drive signal VDR in response to the peak magnitude IPK of the load current LOAD (e.g., an uncontrolled current) as determined from the current feedback signal VFB. For example, the control circuit 230 may be configured to calculate the operating period TOP required to achieve the target current ITRGT (e.g., the average magnitude of the load current ILOAD) at the present on-time TON and the present peak magnitude IPK of the load current LOAD (e.g., as determined from the current feedback signal VFB), e.g., TOP=(IPK·TON)/ITRGT. The off-time TOFF of the drive signal may be dependent upon the determined operating period TOP, e.g., TOFF=TOP−TON. The control circuit may render the FET conductive at the end of the operating period TOP (e.g., the end of the present off-time TOFF) to start the next cycle.
The electrical device 250 may comprise a control circuit 280 (e.g., the control circuit 150). The control circuit 280 may also generate a drive signal VDR for controlling the LED drive circuit 260 to adjust a magnitude (e.g., an average magnitude) of the load current LOAD through the LED light source. The control circuit 280 may be configured to adjust the intensity of the LED light source 252 towards a target intensity LTRGT that may range between a minimum intensity LMIN (e.g., approximately 0.1%-1.0%) and a maximum intensity LMAX (e.g., approximately 100%). The minimum intensity LMIN may be approximately the lowest intensity at which the control circuit 280 may control the LED light source 252 under steady state conditions (e.g., when the target intensity LTRGT is being held constant). The control circuit 280 may be configured to determine a target current ITRGT (e.g., a target average current to which to regulate the average magnitude of the load current ILOAD) from the target intensity LTRGT. The control circuit 280 may be configured to fade (e.g., gradually adjust over a period of time) the target intensity LTRGT (and thus the present intensity) of the LED light source 252. The control circuit 280 may be configured to fade the LED light source 252 from off to on by turning on the LED light source to a minimum fading intensity LFADE-MIN and then slowly increasing the present intensity LPRES of the LED light source from the minimum fading intensity LFADE-MIN to the target intensity LTRGT. For example, the minimum fading intensity LFADE-MIN may be less than the minimum intensity LMIN (e.g., such as approximately 0.02%).
The LED drive circuit 260 may comprise a controllably conductive device (e.g., a switching device, such as a FET Q262) coupled in series with the LED light source 252. As shown in
The LED drive circuit 260 may comprise a current feedback circuit 264 that may be configured to generate a current feedback signal VFB that may have a DC magnitude representative of a magnitude (e.g., a peak magnitude IPK) of the load current LOAD. The current feedback circuit 264 may be coupled to the drain of the FET Q262 and may be responsive to a sense voltage VSENSE developed across the FET Q262 (e.g., the current feedback circuit 264 may not comprise a sense resistor, such as the sense resistor R220 shown in
The control circuit 280 may be configured to control the first controllable switch 272 of the current feedback circuit 264 to be conductive during the on-time TON of the drive signal VDR (e.g., when the FET Q262 is conductive). After the first controllable switch 272 is rendered conductive at the beginning of the on-time TON, the capacitor C274 may charge to approximately the peak magnitude VPK of the sense voltage VSENSE through the resistor R276, such that the magnitude of the current feedback signal VFB may indicate the peak magnitude IPK of the load current LOAD. The control circuit 280 may receive the current feedback signal VFB generated by the current feedback circuit 264, and may sample the current feedback signal VFB during the on-time TON (e.g., for the entirety of the on-time TON or during a portion of the on-time TON) of the drive signal VDR to determine the peak magnitude IPK of the load current LOAD.
The control circuit 280 may calculate the peak magnitude IPK of the load current LOAD using the sampled magnitude of the current feedback signal VFB and the drain-source on resistance RDS-ON of the FET Q262, e.g., IPK=VFB/RDS-ON. For example, the control circuit 280 may store the drain-source on resistance RDS-ON of the FET Q262 in memory and may retrieve the drain-source on resistance RDS-ON from memory in order to calculate the peak magnitude IPK of the load current LOAD (e.g., the drain-source on resistance RDS-ON may be a fixed or constant value). In addition, the drain-source on resistance RDS-ON may be dependent upon a present temperature TPRES of the FET Q212. For example, the control circuit 280 may be configured to determine the present temperature TPRES of the FET Q212 using a temperature measuring circuit and/or a temperature sensing device located near the FET Q212. The control circuit 280 may also be configured to estimate the present temperature TPRES of the FET Q212 based on one or more operating parameters of the electrical device 250, such as the peak magnitude IPK of the load current LOAD and/or the sense voltage VSENSE developed across the FET Q262. The control circuit 280 may be configured to determine the drain-source on resistance RDS-ON of the FET Q262 based on the determined present temperature TPRES of the FET Q212 using a predetermined relationship between the drain-source on resistance RDS-ON and the present temperature TPRES of the FET Q212. For example, the predetermined relationship between the drain-source on resistance RDS-ON and the present temperature TPRES of the FET Q212 may be stored in memory as a lookup table and/or a function (e.g., equation). The control circuit 280 may calculate the peak magnitude IPK of the load current LOAD using the determined drain-source on resistance RDS-ON of the FET Q262. For example, the predetermined relationship between the drain-source on resistance RDS-ON and the present temperature TPRES and/or an initial value of the drain-source on resistance RDS-ON may be calibrated during a manufacturing procedure of the electrical device 250.
The control circuit 280 may render the first controllable switch 272 non-conductive at or before the end of the on-time TON. After the end of the on-time TON, the control circuit 280 may render the second controllable switch 278 conductive for a reset period TRST (e.g., a reset pulse) in order to discharge the capacitor C274 so that the current feedback circuit 264 may control the magnitude of the current feedback signal VFB to indicate the peak magnitude IPK of the load current ILOAD during a subsequent cycle (e.g., the next cycle) of the LED drive circuit 260.
During each cycle of control of the LED drive circuit 260, the control circuit 280 may be configured to render the FET Q262 conductive for a first portion (e.g., an on-time TON) of the cycle and non-conductive for a second portion (e.g., an off-time TOFF) of the cycle. For example, the control circuit 250 may be configured to adjust the average magnitude of the load current LOAD by adjusting a duty cycle DC of the drive signal VDR, e.g., DC=TON/TOP=TON/(TON+TOFF). The control circuit 280 may be configured to determine the on-time TON for the drive signal VDR (e.g., for a present cycle of the LED drive circuit 260) based on the target intensity LTRGT of the LED light source 252 (e.g., using open loop control). Since the FET Q212 is controlled as a switching device and is rendered conductive (e.g., controlled into the saturation region) during the on-time TON of the drive signal VDR, the load current LOAD may be characterized by an on-time that is the same length as the on-time TON of the drive signal VDR. The FET Q262 may conduct the load current LOAD at the peak magnitude IPK during the on-time. The control circuit 280 may be configured to determine a length of the operating period TOP of the drive signal VDR for the present cycle of the LED drive circuit 260 in response to the peak magnitude IPK of the load current LOAD as determined from the current feedback signal VFB (e.g., using closed loop control). The control circuit 280 may not control the peak magnitude IPK of the load current LOAD during the on-time using closed loop control (e.g., to regulate the peak magnitude IPK towards a target peak current by comparing the peak current IPK to a threshold).
The control circuit 280 may also be configured to generate a bus control signal VBUS-CNTL that may be received by the power converter circuit for adjusting the magnitude of the bus voltage VBUS. The control circuit 280 may be configured to maintain the bus control signal VBUS-CNTL constant (e.g., substantially constant) during each cycle of the LED drive circuit 260. The control circuit 280 may be configured to control the bus control signal VBUS-CNTL to adjust the magnitude from one cycle to the next (e.g., as will be described in greater detail below with reference to
The control circuit 280 may be configured to control the average magnitude of the load current ILOAD by adjusting the operating period TOP for the present cycle of the drive signal VDR. The control circuit may be configured to determine the operating period TOP for the present cycle of the drive signal VDR in response to the peak magnitude IPK of the load current LOAD (e.g., an uncontrolled magnitude) as determined from the current feedback signal VFB. For example, the control circuit 280 may be configured to calculate the operating period TOP required to achieve the target current ITRGT (e.g., the average magnitude of the load current ILOAD) at the present on-time TON and the present peak magnitude IPK of the load current LOAD (e.g., as determined from the current feedback signal VFB), e.g., TOP=(IPK·TON)/ITRGT. The off-time TOFF of the drive signal may be dependent upon the determined operating period TOP, e.g., TOFF=TOP−TON. The control circuit may render the FET conductive at the end of the operating period TOP (e.g., the end of the present off-time TOFF) to start the next cycle.
The control circuit may be configured to determine a target current ITRGT (e.g., a target average magnitude of the load current ILOAD) for the LED light source in response to the target intensity LTRGT.
The control circuit may be configured to control the average magnitude of the load current LOAD by adjusting the operating period TOP for the present cycle of the drive signal VDR. The control circuit may be configured to determine the operating period TOP for the present cycle of the drive signal VDR in response to the peak magnitude IPK of the load current LOAD (e.g., an uncontrolled magnitude) as determined from the current feedback signal VFB. For example, the control circuit may be configured to calculate the operating period TOP required to achieve the target current ITRGT (e.g., average current) at the present on-time TON and the present peak magnitude IPK of the load current LOAD (e.g., as determined from the current feedback signal VFB), e.g., TOP=(IPK·TON)/ITRGT. The off-time TOFF of the drive signal may be dependent upon the determined operating period TOP, e.g., TOFF=TOP−TON. The control circuit may render the FET conductive at the end of the operating period TOP (e.g., the end of the present off-time TOFF) to start the next cycle.
The control circuit may be configured to control the bus control signal VBUS-CNTL to adjust the bus voltage VBUS to attempt to maintain the operating period TOP between a minimum operating period TOP-MIN and a maximum operating period TOP-MAX. When the operating period TOP (e.g., as determined by the control circuit in dependence upon the peak magnitude IPK of the load current ILOAD) is less than the minimum operating period TOP-MIN, the control circuit may be configured to increase the magnitude of the bus voltage VBUS. Increasing the peak magnitude IPK of the load current LOAD may cause the control circuit to increase the operating period TOP (e.g., such that the operating period TOP may be greater than the minimum operating period TOP-MIN). When the operating period TOP is greater than the maximum operating period TOP-MAX, the control circuit may be configured to decrease the magnitude of the bus voltage VBUS (e.g., to decrease the peak magnitude IPK of the load current ILOAD). Decreasing the peak magnitude IPK of the load current ILOAD may cause the control circuit to decrease the operating period TOP (e.g., such that the operating period TOP may be less than the maximum operating period TOP-MAX).
The minimum operating period TOP-MIN and the maximum operating period TOP-MAX may be constant values and/or variable values that are dependent upon the target intensity LTRGT.
When the target intensity LTRGT is greater than the transition intensity LTRAN, the on-time TON of the drive signal VDR may be set to a constant value (e.g., the maximum on-time TON-MAX as shown in
When the target intensity LTRGT is decreased to a second target intensity LT2 (e.g., that is less than the first target intensity LT1 and greater than the transition intensity LTRAN), the load current ILOAD may still have the first on-time TON1 (e.g., the maximum on-time TON-MAX as shown in
When the target intensity LTRGT is decreased to a third target intensity LT3 (e.g., approximately equal to the transition intensity LTRAN), the load current LOAD may still have the first on-time TON1 (e.g., the maximum on-time TON-MAX as shown in
When the target intensity LTRGT is decreased to a fourth target intensity LT4 (e.g., less than the transition intensity LTRAN and greater than the minimum intensity LMIN), the load current LOAD may have a second on-time TON2, which may be less than the first on-time Tom (e.g., linearly dependent upon the target intensity LTRGT as shown in
When the target intensity LTRGT is decreased to a fifth target intensity LT5 (e.g., approximately equal to the minimum intensity LMIN), the load current LOAD may be set to a third on-time TON3 (e.g., the minimum on-time TON-MIN as shown in
When the target intensity LTRGT is decreased to a sixth target intensity LT6 (e.g., less than the minimum intensity LMIN and greater than the minimum fading intensity LFADE-MIN), the load current LOAD may be still set to the third on-time TON3 (e.g., the minimum on-time TON-MIN as shown in
The control procedure 500 may be executed by the control circuit at step 510, for example, at the beginning of each cycle of control of the LED drive circuit (e.g., periodically). For example, the period of execution of the control procedure 500 may be set during a previous (e.g., preceding) execution of the control procedure 500. At 512, the control circuit may determine an on-time TON of the drive signal VDR based on the target intensity LTRGT (e.g., as shown in
At 516, the control circuit may also render a first controllable switch (e.g., the controllable switches 222, 272) of the current feedback circuit conductive at the beginning of the present cycle or slightly after the beginning of the present cycle to cause the magnitude of the current feedback signal VFB to indicate the peak magnitude IPK (e.g., the first peak magnitude IPK1) of the load current LOAD during the present cycle. For example, the control circuit may drive a window control signal VWIN high towards the supply voltage VCC (e.g., as shown at to in
At 518, the control circuit may sample the current feedback signal VFB for later use in determining the peak magnitude IPK of the load current LOAD (e.g., the first peak magnitude IPK1). For example, the control circuit may sample the current feedback signal VFB near the end of the on-time TON (e.g., before time t1 as shown in
At 526, the control circuit may be configured to determine the peak magnitude IPK (e.g., the first peak magnitude IPK1) of the load current LOAD based on the sampled magnitude of the current feedback signal VFB (e.g., as determined at 518). For example, the control circuit may calculate the peak magnitude IPK of the load current LOAD using the sampled magnitude of the current feedback signal VFB and a resistance of a sense resistor (e.g., the resistance RSENSE of the sense resistor R220 of the LED drive circuit 210 shown in
At 528, the control circuit may be configured to calculate an operating period TOP (e.g., a first operating period TOP1 as shown in
The control circuit may control a power converter circuit (e.g., the power converter circuit 102) to adjust the magnitude of the bus voltage to attempt to maintain the operating period TOP between a minimum operating period TOP-MIN and a maximum operating period TOP-MAX. At 532, the control circuit may determine the minimum operating period TOP-MIN and the maximum operating period TOP-MAX based on the target intensity LTRGT (e.g., as shown in
When the operating period TOP is not less than the minimum operating period TOP-MIN at 534, but is greater than the maximum operating period TOP-MAX at 538, the control circuit may decrease the magnitude of the bus voltage VBUS at 540, before the control procedure 500 exits. The control circuit may decrease the magnitude of the bus voltage VBUS by a fixed amount (e.g., a predetermined amount) and/or by a relative amount (e.g., by a percentage of the present bus voltage VBUS). For example, after the end of the on-time TON (e.g., as shown at time t1b of
When the operating period TOP is not less than the minimum operating period TOP-MIN at 534, and is not greater than the maximum operating period TOP-MAX at 538, the control procedure 500 exits without the control circuit adjusting the magnitude of the bus voltage VBUS. After the control procedure 500 exits, the control circuit may execute the control procedure 500 again when the timer indicates the end of the operating period TOP (e.g., as determined at 526 of the present cycle).
Although described with reference to a controllable light source and/or an LED driver, one or more embodiments described herein may be used with other load control devices. For example, one or more of the embodiments described herein may be performed by a variety of load control devices that are configured to control of a variety of electrical load types, such as, for example, a LED driver for driving an LED light source (e.g., an LED light engine); a screw-in luminaire including a dimmer circuit and an incandescent or halogen lamp; a screw-in luminaire including a ballast and a compact fluorescent lamp; a screw-in luminaire including an LED driver and an LED light source; a dimming circuit for controlling the intensity of an incandescent lamp, a halogen lamp, an electronic low-voltage lighting load, a magnetic low-voltage lighting load, or another type of lighting load; an electronic switch, controllable circuit breaker, or other switching device for turning electrical loads or appliances on and off; a plug-in load control device, controllable electrical receptacle, or controllable power strip for controlling one or more plug-in electrical loads (e.g., coffee pots, space heaters, other home appliances, and the like); a motor control unit for controlling a motor load (e.g., a ceiling fan or an exhaust fan); a drive unit for controlling a motorized window treatment or a projection screen; motorized interior or exterior shutters; a thermostat for a heating and/or cooling system; a temperature control device for controlling a heating, ventilation, and air conditioning (HVAC) system; an air conditioner; a compressor; an electric baseboard heater controller; a controllable damper; a humidity control unit; a dehumidifier; a water heater; a pool pump; a refrigerator; a freezer; a television or computer monitor; a power supply; an audio system or amplifier; a generator; an electric charger, such as an electric vehicle charger; and an alternative energy controller (e.g., a solar, wind, or thermal energy controller). A single control circuit may be coupled to and/or adapted to control multiple types of electrical loads in a load control system.
This application claims the benefit of Provisional U.S. Patent Application No. 62/968,566, filed Jan. 31, 2020, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62968566 | Jan 2020 | US |