This application is based on and incorporates herein by reference Japanese Patent Application No. 2009-192880 filed on Aug. 24, 2009.
The present invention relates to a drive control device for driving and controlling an electric motor.
An electric motor has windings of multiple phases. For example, an electric motor has a three-phase winding set including a U-phase winding, a V-phase winding, and a W-phase winding. To drive such an electric motor, the windings are supplied with electrical currents of the respective phases. Switching of the electrical currents is performed by a drive circuit.
The drive circuit includes an inverter connected to the windings of the motor. For example, the inverter has pairs of MOSFETs corresponding to the respective phases. The switching of the electrical currents is performed by turning ON and OFF the MOSFETs.
JP-A-3-36991 discloses a motor drive device including multiple systems. Each system has an inverter and a winding set corresponding to the inverter. FIG. 1 of JP-A-3-36991 shows two independent systems. Thus, even when one system fails, a motor can be driven by the other system.
In a technique disclosed in JP-A-3-36991, the failed system is disconnected from a power source. The present inventors find out that a problem may remain despite the disconnection of the failed system from the power source, if the system fails due to a short-circuit in a MOSFET. The problem is discussed below with reference to
However, when the interruption switch 121 is turned OFF, a closed path (i.e., loop) from a node A1 back to the node A1 through a node B1, a motor 60, a node B2, and a node A2 can be formed. Thus, the inverter 10 causes the motor 60 to serves as a generator, when the inverter 20 drives the motor 60. As a result, the motor 60 is braked, and an efficiency of the motor 60 is reduced.
In this way, a closed path can be formed in the failed inverter despite the disconnection of the failed inverter from the power source. The closed path can reduce the efficiency of the motor.
In view of the above, it is an object of the present invention to provide a drive control device for efficiently and continuously driving a motor in the event of a short-circuit in an inverter.
According to an aspect of the present invention, a device for driving a motor includes N inverters, an interrupter, and a controller, where N is an integer more than one. Each inverter includes M supply systems, where M is an integer more than one. Each supply system includes a power source-side path branching from a power source, a power source-side semiconductor switch located in the power source-side path, a ground-side path branching from a ground, a ground-side semiconductor switch located in the ground-side path, and a motor-side path branching at a connection point between the power source-side path and the ground-side path to supply electric current to a corresponding phase of the motor. The interrupter is configured to disconnect the supply systems in each inverter. The controller is configured to control the motor by controlling the inverters and configured to determine whether the power source-side semiconductor switch and the ground-side semiconductor switch in each inverter are short-circuited. The controller causes the interrupter to disconnect the supply systems of a first one of the inverters and continues to control the motor by controlling the others of the inverters. At least one of the power source-side semiconductor switch and the ground-side semiconductor switch of the first one of the inverters is determined to be short-circuited.
The above and other objectives, features and advantages of the present invention will become more apparent from the following detailed description made with check to the accompanying drawings. In the drawings:
Embodiments of the present invention are described below with reference to the drawings.
A drive control device 1 according to a first embodiment of the present invention is described below with reference to
As shown in
The first and second inverters 10, 20 are connected to a power source 50. The motor 60 has a first three-phase winding set and a second three-phase winding set. The first three-phase winding set includes a first U-phase winding U1, a first V-phase winding V1, and a first W-phase winding W1. The second three-phase winding set includes a second U-phase winding U2, a second V-phase winding V2, and a second W-phase winding W2. The first inverter 10 supplies electric current to the first three-phase winding set. The second inverter 20 supplies electric current to the second three-phase winding set.
The controller 30 includes a microcomputer and controls the motor 60 by controlling the first and second inverters 10, 20. The controller 30 receives the steering torque signal from a torque sensor (not shown) that is mounted on a column shaft of the vehicle. Further, the controller 30 receives the vehicle speed signal via controller area network (CAN). Based on the steering torque signal and the vehicle speed signal, the controller 30 controls the motor 60 by controlling the first and second inverters 10, 20 through the first and second drivers 41, 42, respectively.
Next, the first and second inverters 10, 20 are discussed in detail. As shown in
The MOSFETs 11-16 are semiconductor switches. Specifically, in each of the MOSFETs 11-16, a conducting channel between source and drain is opened (ON) and closed (OFF) in accordance with a gate potential. Although not shown in the drawings, a gate drive signal is supplied to gate from the controller 30 through the first driver 41.
The MOSFETs 11-13 are connected to a power source side, and the MOSFETs 14-16 are connected to a ground side. The MOSFETs 11-13 are paired with the MOSFETs 14-16, respectively. In
As shown in
A path extending toward the motor 60 from a node B1 between the power source-side path “A1-B1” and the ground-side path “B1-C1” is herein defined as a “motor-side path B1”.
Likewise, the MOSFET 12 as a power source-side semiconductor switch is located in a power source-side path “A2-B2”. The MOSFET 15 as a ground-side semiconductor switch is located in a ground-side path “B2-C2”. A path extending toward the motor 60 from a node B2 between the power source-side path “A2-B2” and the ground-side path “B2-C2” is herein defined as a “motor-side path B2”.
Likewise, the MOSFET 13 as a power source-side semiconductor switch is located in a power source-side path “A3-B3”. The MOSFET 16 as a ground-side semiconductor switch is located in a ground-side path “B3-C3”. A path extending toward the motor 60 from a node B3 between the power source-side path “A3-B3” and the ground-side path “B3-C3” is herein defined as a “motor-side path B3”.
The power source-side path “A1-B1”, the MOSFET 11, the ground-side path “B1-C1”, the MOSFET 14, and the motor-side path B1 form a first supply system.
The power source-side path “A2-B2”, the MOSFET 12, the ground-side path “B2-C2”, the MOSFET 15, and the motor-side path B2 form a second supply system.
The power source-side path “A3-B3”, the MOSFET 13, the ground-side path “B3-C3”, the MOSFET 16, and the motor-side path B3 form a third supply system.
The motor-side path B1 is connected through an interruption switch 71 to the first U-phase winding U1 of the motor 60. The motor-side path B2 is connected through an interruption switch 72 to the first V-phase winding V1 of the motor 60. The motor-side path B3 is connected through an interruption switch 73 to the first W-phase winding W1 of the motor 60.
An aluminum electrolytic capacitor 17 is connected parallel to the pair of the MOSFETs 11, 14. An aluminum electrolytic capacitor 18 is connected parallel to the pair of the MOSFETs 12, 15. An aluminum electrolytic capacitor 19 is connected parallel to the pair of the MOSFETs 13, 16.
As can be seen from
The MOSFETs 21-23 are connected to the power source side, and the MOSFETs 24-26 are connected to the ground side. The MOSFETs 21-23 are paired with the MOSFETs 24-26, respectively. In
In the second inverter 20, a power source-side path “D1-E1”, the MOSFET 21, a ground-side path “E1-F1”, the MOSFET 24, and a motor-side path E1 form a fourth supply system.
A power source-side path “D2-E2”, the MOSFET 22, a ground-side path “E2-F2”, the MOSFET 25, and a motor-side path E2 form a fifth supply system.
A power source-side path “D3-E3”, the MOSFET 23, a ground-side path “E3-F3”, the MOSFET 26, and a motor-side path E3 form a sixth supply system.
The motor-side path E1 is connected through an interruption switch 74 to the second U-phase winding U2 of the motor 60. The motor-side path E2 is connected through an interruption switch 75 to the second V-phase winding V2 of the motor 60. The motor-side path E3 is connected through an interruption switch 76 to the second W-phase winding W2 of the motor 60.
An aluminum electrolytic capacitor 27 is connected parallel to the pair of the MOSFETs 21, 24. An aluminum electrolytic capacitor 28 is connected parallel to the pair of the MOSFETs 22, 25. An aluminum electrolytic capacitor 29 is connected parallel to the pair of the MOSFETs 23, 26.
As mentioned previously, the controller 30 shown in
Further, according to the first embodiment, the controller 30 is configured to detect a short-circuit failure in each of the MOSFETs 11-16 and 21-26. That is, the controller 30 is configured to determine whether the MOSFETs 11-16 and 21-26 are short-circuited. It is noted that a MOSFET, in which the short-circuit failure occurs, remains ON continuously.
In each MOSFET pair, the power source-side MOSFET and the ground-side MOSFET are exclusively controlled. For example, when the MOSFET 11 is ON, the MOSFET 14 is OFF, and when the MOSFET 11 is OFF, the MOSFET 14 is ON.
For example, when the power source-side MOSFET 11 is short-circuited, excessive current (i.e., overcurrent) flows through a path from the node A1 to the node C1 by way of the node B1 at the moment the ground-side MOSFET 14 is turned ON. Therefore, whether the power source-side MOSFET 11 is short-circuited can be determined by measuring electric current flowing through the ground-side MOSFET 14. In this way, the controller 30 determines whether the MOSFETs 11-16 and 21-26 are short-circuited by measuring electric currents flowing through the ground-side MOSFETs 14-16 and 24-26.
When the controller 30 determines that any one of the MOSFETs 11-16 and 21-26 is short-circuited, the controller 30 turns OFF the three interruption switches corresponding to the inverter having the short-circuited MOSFET. For example, when the controller 30 determines that the MOSFET 11 is short-circuited, the controller 30 turns OFF the three interruption switches 71-73 corresponding to the first inverter 10 having the short-circuited MOSFET 11. In this case, the controller 30 continues to drive the motor 60 by controlling the second inverter 20.
As described above, according to the first embodiment, the interruption switches 71-76 are located in the motor-side paths B1-B3 and E1-E3, respectively. For example, when any one of the MOSFETs 11-16 in the first inverter 10 is short-circuited, all the three interruption circuits 71-73 corresponding to the first inverter 10 are turned OFF. Thus, the first inverter 10 is completely disconnected from the motor 60 so that the motor 60 can be prevented from being braked. Therefore, even when the short-circuit failure occurs in the first inverter 10, the motor 60 can be continuously, efficiently driven by the second inverter 20.
In contrast, when any one of the MOSFETs 21-26 in the second inverter 20 is short-circuited, all the three interruption circuits 74-76 corresponding to the second inverter 20 are turned OFF. Thus, the second inverter 20 is completely disconnected from the motor 60 so that the motor 60 can be prevented from being braked. Therefore, even when the short-circuit failure occurs in the second inverter 20, the motor 60 can be continuously, efficiently driven by the first inverter 10.
For example, the interruption switches 71-76 can be formed with MOSFETs, relays, or the like.
According to the first embodiment, the interruption switches 71-76 are located in the six motor-side paths of the first and second inverters 10, 20, respectively. In other words, each of all of the three motor-side paths in each inverter is provided with the interruption switch. Alternatively, each of two of the three motor-side paths in each inverter can be provided with the interruption switch. A reason for this is that when two of the three motor-side paths in each inverter are disconnected, a closed path (i.e., loop) is not formed.
However, for example, if there is no interruption switch 71 in the motor-side path B, a closed path may be formed when any one of the interruption switches 72, 73 is short-circuited. Therefore, it is preferable that each of all of the three motor-side paths in each inverter should be provided with the interruption switch.
A second embodiment of the present invention is described below with reference to
As shown in
The interruption switches 81-86 can be formed with MOSFETs, relays, fuses, or the like. Assuming that the interruption switches 81-86 are formed with fuses, the controller 30 turns ON not only a MOSFET paired with a short-circuited MOSFET but also all the other MOSFETs in an inverter having the short-circuited MOSFET, thereby causing corresponding fuses to blow. For example, when the MOSFET 11 in the first inverter 10 is short-circuited, the controller 30 turns ON all the other MOSFETs 12-16 in the first inverter 10 having the short-circuited MOSFET 11 so that the corresponding fuses 81-83 can blow. For another example, when the MOSFET 21 in the second inverter 20 is short-circuited, the controller 30 turns ON all the other MOSFETs 22-26 in the second inverter 20 having the short-circuited MOSFET 21 so that the corresponding fuses 84-86 can blow.
According to the second embodiment, the interruption switches 81-86 are located in the six power source-side paths of the first and second inverters 10, 20, respectively. In other words, each of all of the three power source-side paths in each inverter is provided with the interruption switch. Alternatively, each of two of the three power source-side paths in each inverter can be provided with the interruption switch. A reason for this is that when two of the three power source-side paths in each inverter are disconnected, a closed path (i.e., loop) is not formed by a combination of the power-side path and the motor-side path.
However, for example, if there is no interruption switch 81 in the power source-side path “A1-B1”, a closed path may be formed when any one of the interruption switches 82, 83 is short-circuited. Further, for example, if there is no interruption switch 81 in the power source-side path “A1-B1”, excessive current flowing from the node A1 to the node C1 by way of the node B1 may be caused by a short-circuit failure in the MOSFET 14 following a short-circuit failure in the MOSFET 11. Therefore, it is preferable that each of all of the three power source-side paths in each inverter should be provided with the interruption switch.
Shunt resistors for measuring electric currents may be located in the ground-side paths. In such a case, the interruption switches located in the power source-side paths can be balanced with the shunt resistors located in the ground-side paths. Therefore, the second embodiment is suitable for the case where the shunt resistors are located in the ground-side paths.
A third embodiment of the present invention is described below with reference to
As shown in
The interruption switches 91-96 can be formed with MOSFETs, relays, fuses, or the like. Assuming that the interruption switches 91-96 are formed with fuses, the controller 30 turns ON not only a MOSFET paired with a short-circuited MOSFET but also all the other MOSFETs in an inverter having the short-circuited MOSFET, thereby causing corresponding fuses to blow. For example, when the MOSFET 11 in the first inverter 10 is short-circuited, the controller 30 turns ON all the other MOSFETs 12-16 in the first inverter 10 having the short-circuited MOSFET 11 so that the corresponding fuses 91-93 can blow. For another example, when the MOSFET 21 in the second inverter 20 is short-circuited, the controller 30 turns ON all the other MOSFETs 22-26 in the second inverter 20 having the short-circuited MOSFET 21 so that the corresponding fuses 94-96 can blow.
According to the third embodiment, the interruption switches 91-96 are located in the six ground-side paths of the first and second inverters 10, 20, respectively. In other words, each of all of the three ground-side paths in each inverter is provided with the interruption switch. Alternatively, each of two of the three ground-side paths in each inverter can be provided with the interruption switch. A reason for this is that when two of the three ground-side paths in each inverter are disconnected, a closed path (i.e., loop) is not formed with a combination of the ground-side path and the motor-side path.
However, for example, if there is no interruption switch 91 in the ground-side path “B1-C1”, a closed path may be formed when any one of the interruption switches 92, 93 is short-circuited. Further, for example, if there is no interruption switch 91 in the ground-side path “B1-C1”, excessive current flowing from the node A1 to the node C1 by way of the node B1 may be caused by a short-circuit failure in the MOSFET 11 following a short-circuit failure in the MOSFET 14. Therefore, it is preferable that each of all of the three ground-side paths in each inverter should be provided with the interruption switch.
Shunt resistors for measuring electric currents may be located in the power source-side paths. In such a case, the interruption switches located in the ground-side paths can be balanced with the shunt resistors located in the power source-side paths. Therefore, the third embodiment is suitable for the case where the shunt resistors are located in the power source-side paths.
A fourth embodiment of the present invention is described below with reference to
According to the fourth embodiment, as shown in
Likewise, in the second inverter 20, the interruption switches 84, 85, and 86 are located in the power source-side paths “D1-E1”, “D2-E2”, and “D3-E3”, respectively. Further, the interruption switches 94, 95, and 96 are located in the ground-side paths “E1-F1”, “E2-F2”, and “E3-F3”, respectively.
That is, the fourth embodiment corresponds to a combination of the second embodiment and the third embodiment. In such an approach, neither a combination of the power source-side path and the motor-side path nor a combination of the ground-side path and the motor-side path form a closed path.
The interruption switches 81-86, and 91-96 can be formed with MOSFETs, relays, fuses, or the like.
As described above, according to the fourth embodiment, the interruption switches 81-86 are located in the six power source-side paths of the first and second inverters 10, 20, respectively. In other words, each of all of the three power source-side paths in each inverter is provided with the interruption switch. Alternatively, each of two of the three power source-side paths in each inverter can be provided with the interruption switch. A reason for this is that when two of the three power source-side paths in each inverter are disconnected, a closed path (i.e., loop) is not formed by a combination of the power-side path and the motor-side path.
However, for example, if there is no interruption switch 81 in the power source-side path “A1-B1”, a closed path may be formed when any one of the interruption switches 82, 83 is short-circuited. Further, for example, if there is no interruption switch 81 in the power source-side path “A1-B1”, excessive current flowing from the node A1 to the node C1 by way of the node B1 may be caused by a short-circuit failure in the MOSFET 14 following a short-circuit failure in the MOSFET 11. Therefore, it is preferable that each of all of the three power source-side paths in each inverter should be provided with the interruption switch.
Further, according to the fourth embodiment, the interruption switches 91-96 are located in the six ground-side paths of the first and second inverters 10, 20, respectively. In other words, each of all of the three ground-side paths in each inverter is provided with the interruption switch. Alternatively, each of two of the three ground-side paths in each inverter can be provided with the interruption switch. A reason for this is that when two of the three ground-side paths in each inverter are disconnected, a closed path (i.e., loop) is not formed with a combination of the ground-side path and the motor-side path.
However, for example, if there is no interruption switch 91 in the ground-side path “B1-C1”, a closed path may be formed when any one of the interruption switches 92, 93 is short-circuited. Further, for example, if there is no interruption switch 91 in the ground-side path “B1-C1”, excessive current flowing from the node A1 to the node C1 by way of the node B1 may be caused by a short-circuit failure in the MOSFET 11 following a short-circuit failure in the MOSFET 14. Therefore, it is preferable that each of all of the three ground-side paths in each inverter should be provided with the interruption switch.
A fifth embodiment of the present invention is described below with reference to
According to the fifth embodiment, as shown in
Likewise, in the second inverter 20, interruption switches 104, 105, and 106 are located in the power source-side path “D1-E1”, the ground-side path “E2-F2”, and the power source-side path “D3-E3”, respectively.
In such an approach, it is possible to prevent a closed path from being formed. However, for example, if the MOSFET 14 in the first inverter 10 is short-circuited, a closed path from the node B1 back to the node B1 by way of the node C1, the node C3, the node B3, and the motor 60 is formed. Therefore, the configuration shown in
For example, the fifth embodiment can be modified as shown in
Alternatively, as indicated by broken arrows in
The interruption switches 101-106 (111-116) can be formed with MOSFETs, relays, fuses, or the like. Assuming that the interruption switches 101-106 (111-116) are formed with fuses, the controller 30 turns ON not only a MOSFET paired with a short-circuited MOSFET but also all the other MOSFETs in an inverter having the short-circuited MOSFET, thereby causing corresponding fuses to blow. For example, when the MOSFET 11 in the first inverter 10 is short-circuited, the controller 30 turns ON all the other MOSFETs 12-16 in the first inverter 10 having the short-circuit MOSFET 11 so that the corresponding fuses 101-103 (111-113) can blow. For another example, when the MOSFET 21 in the second inverter 20 is short-circuited, the controller 30 turns ON all the other MOSFETs 22-26 in the second inverter 20 having the short-circuit MOSFET 21 so that the corresponding fuses 104-106 (114-116) can blow.
The embodiments described above can be modified in various ways, for example, as follows.
In the first embodiment, since the interruption switches 71-76 are located in the motor-side paths, it is difficult to cause the interruption switches 71-76 to blow by excessive currents. Therefore, it is not preferable that the interruption switches 71-76 should be formed with fuses.
Alternatively, interruption switches located in the motor-side path can be caused to blow like a fuse by placing the interruption switches adjacent to the nodes B1-B3 and E1-E3, respectively.
For example, in a modification shown in
In the embodiments, the drive control device 1 has two inverters 10, 20. Alternatively, the drive control device 1 can have more than two inverters.
In the embodiments, each of the first and second inverters 10, 20 has three supply systems. Alternatively, each of the first and second inverters 10, 20 can have at least two supply systems.
In the embodiments, an electric current is supplied to a set of three-phase windings including a U-phase, a V-phase, and a W-phase by using three supply systems. Alternatively, an electric current can be supplied to multiple sets of three-phase windings by using three supply systems.
In the embodiments, a short-circuit failure is determined by detecting excessive current. Alternatively, the short-circuit failure can be determined by monitoring an intermediate voltage in the motor 60. Alternatively, the short-circuit failure can be determined by monitoring a voltage at a predetermined point before driving the motor 60.
In the embodiments, the motor 60 is configured as a motor with a built-in electronic circuit (i.e., the drive control device 1) and used for electric power steering (EPS) of a vehicle. Alternatively, the motor 60 can be used for a system other than EPS. For example, the motor 60 can be used for a wiper system, a valve timing adjusting system, or the like.
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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2009-192880 | Aug 2009 | JP | national |