The present disclosure relates generally to image forming devices and more particularly to drive coupler actuation via replaceable unit insertion in an image forming device.
Actuator mechanisms are typically used to actuate drive couplers in an image forming device to couple and decouple with corresponding drive couplers of replaceable units after the replaceable units are installed in the image forming device. In some designs, for example, mechanisms that require manual interaction by users are used to move the drive couplers in the image forming device relative to corresponding drive couplers of the replaceable units, such as by actuating buttons or levers internal to the image forming device, to engage the drive couplers to allow transfer of rotational force to the replaceable units during normal operation and to disengage the drive couplers to allow insertion and removal of the replaceable units from the image forming device. However, the use of manual actuation mechanisms may be cumbersome and not user-friendly. In other designs, linkages for actuating the drive couplers are tied to the motion of an access door. The use of linkages tied to the motion of the access door, however, may require a long linkage back to the drive couplers from the access door, which may increase the size and complexity of the mechanism. Accordingly, it will be appreciated that a more size and cost efficient mechanism for drive coupler actuation is desired.
An assembly for an electrophotographic image forming device includes a rotatable drive coupler movable along an axial direction of the drive coupler between a retracted position and an extended position. In the retracted position the drive coupler is disengaged from a corresponding drive interface of a first replaceable unit when the first replaceable unit is installed in the image forming device. In the extended position the drive coupler is engaged with the corresponding drive interface of the first replaceable unit when the first replaceable unit is installed in the image forming device for providing a rotational force from the drive coupler to the drive interface of the first replaceable unit. A lever is operatively connected to the drive coupler such that the lever causes the drive coupler to move from the retracted position to the extended position upon the lever receiving an actuation force from insertion of a second replaceable unit that is toward the drive coupler along the axial direction.
An assembly for an electrophotographic image forming device according to another example embodiment includes a rotatable drive coupler movable between a retracted position and an extended position. In the retracted position the drive coupler is disengaged from a corresponding drive interface of an image transfer unit having a rotatable transfer belt that is configured to receive toner images from an image donating member and to transfer the toner images to an image receiving medium. In the extended position the drive coupler is engaged with the corresponding drive interface of the image transfer unit for providing a rotational force from the drive coupler to the drive interface of the image transfer unit to rotate the transfer belt. An actuator is operatively connected to the drive coupler such that the actuator moves the drive coupler from the retracted position to the extended position upon the actuator receiving an actuation force from an insertion of an imaging module configured to hold the image donating member into the image forming device.
A system for an electrophotographic image forming device according to another example embodiment includes an imaging basket insertable into and removable from the image forming device. The imaging basket is configured to hold a plurality of imaging units for forming toner images. An image transfer unit is insertable into and removable from the image forming device. The image transfer unit includes a rotatable transfer belt for receiving the toner images from the plurality of imaging units and a drive interface operatively connected to the transfer belt such that rotation of the drive interface causes rotation of the transfer belt. A rotatable drive coupler mounted in the image forming device is movable between a disengaged position and an engaged position. In the disengaged position the drive coupler is disengaged from the drive interface of the image transfer unit when the image transfer unit is installed in the image forming device. In the engaged position the drive coupler is engaged with the drive interface of the image transfer unit when the image transfer unit is installed in the image forming device for providing a rotational force from the drive coupler to the drive interface of the image transfer unit to rotate the transfer belt for transporting the toner images on the transfer belt to a toner transfer area. An actuator is mounted in the image forming device and operatively connected to the drive coupler such that the actuator moves the drive coupler from the disengaged position to the engaged position upon the actuator receiving an actuation force from insertion of the imaging basket into the image forming device. Conversely, the actuator moves the drive coupler from the engaged position to the disengaged position upon the actuator being disengaged by removal of the imaging basket from the image forming device. In one embodiment, the image transfer unit is insertable into and removable from the image forming device along a first direction and the imaging module is insertable into and removable from the image forming device along a second direction transverse to the first direction.
The accompanying drawings incorporated in and forming a part of the specification, illustrate several aspects of the present disclosure, and together with the description serve to explain the principles of the present disclosure.
In the following description, reference is made to the accompanying drawings where like numerals represent like elements. The embodiments are described in sufficient detail to enable those skilled in the art to practice the present disclosure. It is to be understood that other embodiments may be utilized and that process, electrical, and mechanical changes, etc., may be made without departing from the scope of the present disclosure. Examples merely typify possible variations. Portions and features of some embodiments may be included in or substituted for those of others. The following description, therefore, is not to be taken in a limiting sense and the scope of the present disclosure is defined only by the appended claims and their equivalents.
Referring now to the drawings and particularly to
In the example embodiment shown in
Controller 28 includes a processor unit and associated electronic memory 29. The processor may include one or more integrated circuits in the form of a microprocessor or central processing unit and may be formed as one or more Application-specific integrated circuits (ASICs). Memory 29 may be any volatile or non-volatile memory or combination thereof, such as, for example, random access memory (RAM), read only memory (ROM), flash memory and/or non-volatile RAM (NVRAM). Memory 29 may be in the form of a separate memory (e.g., RAM, ROM, and/or NVRAM), a hard drive, a CD or DVD drive, or any memory device convenient for use with controller 28. Controller 28 may be, for example, a combined printer and scanner controller.
In the example embodiment illustrated, controller 28 communicates with print engine 30 via a communications link 50. Controller 28 communicates with imaging unit 200 and processing circuitry 44 thereon via a communications link 51. Controller 28 communicates with toner cartridge 100 and processing circuitry 45 thereon via a communications link 52. Controller 28 communicates with media feed system 38 via a communications link 53. Controller 28 communicates with scanner system 40 via a communications link 54. User interface 36 is communicatively coupled to controller 28 via a communications link 55. Controller 28 processes print and scan data and operates print engine 30 during printing and scanner system 40 during scanning. Processing circuitry 44, 45 may provide authentication functions, safety and operational interlocks, operating parameters and usage information related to imaging unit 200 and toner cartridge 100, respectively. Each of processing circuitry 44, 45 includes a processor unit and associated electronic memory. As discussed above, the processor may include one or more integrated circuits in the form of a microprocessor or central processing unit and may be formed as one or more Application-specific integrated circuits (ASICs). The memory may be any volatile or non-volatile memory or combination thereof or any memory device convenient for use with processing circuitry 44, 45.
Computer 24, which is optional, may be, for example, a personal computer, including electronic memory 60, such as RAM, ROM, and/or NVRAM, an input device 62, such as a keyboard and/or a mouse, and a display monitor 64. Computer 24 also includes a processor, input/output (I/O) interfaces, and may include at least one mass data storage device, such as a hard drive, a CD-ROM and/or a DVD unit (not shown). Computer 24 may also be a device capable of communicating with image forming device 22 other than a personal computer such as, for example, a tablet computer, a smartphone, or other electronic device.
In the example embodiment illustrated, computer 24 includes in its memory a software program including program instructions that function as an imaging driver 66, e.g., printer/scanner driver software, for image forming device 22. Imaging driver 66 is in communication with controller 28 of image forming device 22 via communications link 26. Imaging driver 66 facilitates communication between image forming device 22 and computer 24. One aspect of imaging driver 66 may be, for example, to provide formatted print data to image forming device 22, and more particularly to print engine 30, to print an image. Another aspect of imaging driver 66 may be, for example, to facilitate collection of scanned data from scanner system 40.
In some circumstances, it may be desirable to operate image forming device 22 in a standalone mode. In the standalone mode, image forming device 22 is capable of functioning without computer 24. Accordingly, all or a portion of imaging driver 66, or a similar driver, may be located in controller 28 of image forming device 22 so as to accommodate printing and/or scanning functionality when operating in the standalone mode.
Print engine 30 includes laser scan unit (LSU) 31, toner cartridge 100, imaging unit 200, ITU 250 and fuser 37, all mounted within image forming device 22. Imaging unit 200 is removably mounted in image forming device 22 and includes a developer unit 202 that houses a toner sump and a toner development system. In one embodiment, the toner development system utilizes what is commonly referred to as a single component development system. In this embodiment, the toner development system includes a toner adder roll that provides toner from the toner sump to a developer roll. A doctor blade provides a metered uniform layer of toner on the surface of the developer roll. In another embodiment, the toner development system utilizes what is commonly referred to as a dual component development system. In this embodiment, toner in the toner sump of developer unit 202 is mixed with magnetic carrier beads. The magnetic carrier beads may be coated with a polymeric film to provide triboelectric properties to attract toner to the carrier beads as the toner and the magnetic carrier beads are mixed in the toner sump. In this embodiment, developer unit 202 includes a magnetic roll that attracts the magnetic carrier beads having toner thereon to the magnetic roll through the use of magnetic fields. Imaging unit 200 also includes a photoconductor (PC) unit 220 that houses photoconductive drum 223 and a waste toner removal system.
Toner cartridge 100 is removably mounted in imaging forming device 22 in a mating relationship with developer unit 202 of imaging unit 200. An outlet port on toner cartridge 100 communicates with an inlet port on developer unit 202 allowing toner to be periodically transferred from toner cartridge 100 to resupply the toner sump in developer unit 202.
ITU 250 is removably mounted in image forming device 22. ITU 250 is configured to receive toner image(s) from one or more photoconductive drum(s) 223 and transport the toner image(s) to a media sheet.
Image forming device 22 includes an image transfer section that includes one or more imaging stations 70. Each imaging station 70 includes a toner cartridge 100 and a developer unit 202 mounted on a common photoconductor unit 220. Each toner cartridge 100 includes a reservoir 102 for holding toner and an outlet port in communication with an inlet port of a corresponding developer unit 202 for transferring toner from reservoir 102 to developer unit 202 as discussed in greater detail below. One or more agitating members may be positioned within reservoir 102 to aid in moving the toner. Each developer unit 202 includes a toner reservoir 203 and a toner adder roll 205 that moves toner from reservoir 203 to a developer roll 207. The photoconductor unit 220 includes a charging roll 304 and a photoconductive (PC) drum 223 for each imaging station 70. PC drums 223 are mounted substantially parallel to each other. For purposes of clarity, developer unit 202, PC drum 223 and charging roll 304 are labeled on only one of the imaging stations 70. In the example embodiment illustrated, each imaging station 70 is substantially the same except for the color of toner.
Each charging roll 304 forms a nip with the corresponding PC drum 223. During a print operation, charging roll 304 charges the surface of PC drum 223 to a specified voltage such as, for example, −1000 volts. A laser beam from LSU 31 associated with each imaging station 70 is then directed to the surface of PC drum 223 and selectively discharges those areas it contacts to form a latent image. In one embodiment, areas on PC drum 223 illuminated by the laser beam are discharged to approximately −300 volts. Developer roll 207, which forms a nip with the corresponding PC drum 223, then transfers toner to PC drum 223 to form a toner image. A metering device such as a doctor blade assembly can be used to meter toner onto developer roll 207 and apply a desired charge on the toner prior to its transfer to PC drum 223. The toner is attracted to the areas of PC drum 223 surface discharged by the laser beam from LSU 31.
ITU 250 is disposed adjacent to imaging stations 70. In this embodiment, ITU 250 includes an endless transfer belt 253 trained about a drive roll 255, a tension roll 256 and a back-up roll 257. During image forming operations, transfer belt 253 moves past imaging stations 70 in a clockwise direction as viewed in
A media sheet advancing through simplex path 42 receives the toner image from ITU 250 as it moves through the second transfer nip 84. The media sheet with the toner image is then moved along the media path 41 and into a fuser area 37. Fuser area 37 includes fusing rolls or belts 87 that form a nip 89 to adhere the toner image to the media sheet. The fused media sheet then passes through exit rolls 91 that are located downstream from the fuser area 37. Exit rolls 91 may be rotated in either forward or reverse directions. In a forward direction, the exit rolls 91 move the media sheet from simplex path 42 to output area 93 of image forming device 22. In a reverse direction, exit rolls 91 move the media sheet into duplex path 43 for image formation on a second side of the media sheet.
While the example image forming device 22 shown in
In the open position, each of front access door 90 and side access door 92 permits access to interior components of image forming device 22 and allows the insertion and removal of imaging module 75 and ITU 250. In an example embodiment, ITU 250 is removable from and insertable into image forming device 22 along a first direction and imaging module 75 is removable from and insertable into image forming device 22 along a second direction different from the first direction. In the embodiment illustrated, ITU 250 is removable from and insertable into image forming device 22 along directions A1, A2, respectively, and imaging module 75 is removable from and insertable into image forming device 22 along directions D1, D2, respectively. To remove ITU 250 from image forming device 22, waste toner container 95 is first removed from image forming device 22 and imaging module 75 is slidably removed from side 27 of housing 23 in direction D1. ITU 250 is then slidably removed from front 25 of housing 23 in direction A1. The above sequence is reversed when installing ITU 250 and imaging module 75 into image forming device 22. In particular, ITU 250 is first slidably inserted from front 25 of housing 23 into image forming device 22 in direction A2, and then imaging module 75 and waste toner container 95 are inserted from side 27 of housing 23 into image forming device 22 in direction D2. In the embodiment illustrated, the direction of insertion and removal of imaging module 75 along direction D1-D2 is transverse to the direction of insertion and removal of ITU 250 along direction A1-A2.
Imaging module 75 includes a plurality of drive couplers 206, 226 positioned to engage and receive rotational force from corresponding drive couplers of drive system 300 in image forming device 22 when imaging module 75 is installed in image forming device 22 to drive rotatable components of developer unit 202 and photoconductor unit 220, respectively. Drive system 300 may include one or more drive motors and a drive transmission from the drive motor(s) to drive couplers that mate with corresponding drive couplers 206, 226 of imaging module 75 when imaging module 75 is installed in image forming device 22. Drive coupler 206 is operatively connected (either directly or indirectly through one or more intermediate gears) to rotatable components of developer unit 202 including, for example, developer roll 207 and toner adder roll 205, to rotate developer roll 207 and toner adder roll 205 upon receiving rotational force from drive system 300 in image forming device 22. Drive coupler 226 is operatively connected (either directly or indirectly through one or more intermediate gears) to photoconductive drum 223 to rotate photoconductive drum 223 upon receiving rotational force from drive system 300 in image forming device 22. In some embodiments, charge roll 304 is driven by friction contact between the surfaces of charge roll 304 and photoconductive drum 223. In other embodiments, charge roll 304 is connected to drive coupler 226 by one or more gears.
With reference to
Image forming device 22 includes a retraction mechanism 350 mounted on inner side 97 of image forming device 22. In the embodiment illustrated, retraction mechanism 350 is located at a distal end 282 of guide rail assembly 280. Retraction mechanism 350 is engageable and movable by imaging module 75 upon insertion of imaging module 75 into image forming device 22. Retraction mechanism 350 is operatively connected to drive coupler 310 such that retraction mechanism 350 causes drive coupler 310 to move from the retracted position to the extended position upon retraction mechanism 350 receiving an actuation force from the insertion of imaging module 75 into image forming device 22. Removal of imaging module 75 from image forming device 22 disengages imaging module 75 from retraction mechanism 350 thereby removing the actuation force acting on retraction mechanism 350 and returning drive coupler 310 from the extended position to the retracted position. This allows ITU 250 to be installed in and removed from image forming device 22 without being obstructed by drive coupler 310.
In the example embodiment illustrated, second end 315 of sleeve 312 is sized to be received into a cavity 304 formed on input drive gear 301. One or more retention lugs 321 on second end 315 of sleeve 312 extend radially outward therefrom and are positioned to align with and be inserted into corresponding axial channels 305 within cavity 304 of input drive gear 301 to allow sleeve 312 to be rotated when input drive gear 301 is rotated. A biasing member, such as a compression spring 306, is positioned between input drive gear 301 and sleeve 312. In the example embodiment illustrated, cavity 304 includes a spring post 303 for locating compression spring 306 between input drive gear 301 and sleeve 312. Compression spring 306 is compressed within cavity 304 of input drive gear 301 and a central hollow portion (not shown) of rear end 314 of sleeve 312 in order to continuously bias sleeve 312 of drive coupler 310 axially outward, away from input drive gear 301 and toward drive interface 260 of ITU 250. A retention collar 307 is used to secure sleeve 312 to input drive gear 301 upon assembly. In the embodiment illustrated, retention collar 307 is fastened to input drive gear 301, such as by using hooks 308 that are snap-fitted into an outer ring 302 of input drive gear 301. A center opening 309 of retention collar 307 is sized to allow sleeve 312 to pass through center opening 309 but obstruct retention lugs 321 of sleeve 312 to prevent sleeve 312 from being decoupled from input drive gear 301.
Retraction mechanism 350 includes an actuator lever 360 and an actuator collar 380 mounted to actuator lever 360. In the embodiment illustrated, actuator lever 360 includes an engagement member 362 and a pair of extension arms 364a, 364b extending at an angle from engagement member 362. In the example embodiment illustrated, actuator lever 360 is pivotable about a pivot axis 361 between opposed arms 284a, 284b extending from distal end 282 of guide rail assembly 280. Pivot posts 286a, 286b, which extend from opposed arms 284a, 284b of guide rail assembly 280 into corresponding holes 366a, 366b of extension arms 364a, 364b of actuator lever 360, define pivot axis 361 of actuator lever 360. Actuator collar 380 is pivotably mounted to actuator lever 360 about a pivot axis 381 between extension arms 364a, 364b of actuator lever 360. In the embodiment illustrated, actuator collar 380 includes a pair of trunnions 382a, 382b that are received within corresponding trunnion openings 372a, 372b formed on extension arms 364a, 364b of actuator lever 360.
Actuator lever 360 is positioned to rotate in response to removal and insertion of imaging module 75 and move actuator collar 380 along direction D1-D2. In the embodiment illustrated, engagement member 362 of actuator lever 360 is positioned to be engageable by engagement surface 80 of frame plate 77 of imaging module 75 upon insertion of imaging module 75 into its operating position within image forming device 22. Conversely, removal of imaging module 75 from image forming device 22 disengages engagement surface 80 of frame plate 77 of imaging module 75 from engagement member 362 of actuator lever 360. Actuator lever 360 is continuously biased by a biasing member, such as a torsion spring 288 mounted on pivot post 286B, to rotate actuator lever 360 in a direction that moves engagement member 362 in direction D1 towards ITU 250 and away from inner side 97 of image forming device 22.
In the embodiment illustrated, actuator lever 360 includes a stop arm 375 that extends from extension arm 364B of actuator lever 360. Stop arm 375 is positioned to limit rotation of actuator lever 360. In this example, retraction mechanism 350 is located on guide rail assembly 280. Before guide rail assembly 280 and retraction mechanism 350 are assembled into image forming device 22, retraction mechanism 350 is initially mounted to opposed arms 284a, 284b of guide rail assembly 280. The biasing force of torsion spring 288 causes stop arm 375 of actuator lever 360 to rotate and engage arm 284b of guide rail assembly 280 thereby limiting the rotation of actuator lever 360 and actuator collar 380. Thus, arm 284B of guide rail assembly 280 serves as a rotational stop to limit rotation of actuator lever 360 prior to assembly of guide rail assembly 280 and retraction mechanism 350 into image forming device 22. When guide rail assembly 280 and retraction mechanism 350 are assembled into their operational positions within image forming device 22, a side frame portion 98 (illustrated in phantom lines in
Actuator collar 380 is positioned to facilitate axial movement of drive coupler 310 between the extended position and the retracted position. In the embodiment illustrated, actuator collar 380 has a center opening 384 that is sized to receive and allow first end 314 of drive coupler 310 to pass through but obstruct ledge surface 317. In the embodiment shown, center opening 384 of actuator collar 380 is shaped to allow slight vertical movement of drive coupler 310 when drive coupler 310 moves axially between the extended position and the retracted position. Due to the biasing force provided by compression spring 306 on drive coupler 310, ledge surface 317 of drive coupler 310 is axially biased in direction D1 against actuator collar 380. In this embodiment, the biasing force exerted by torsion spring 288 on actuator lever 360 causes actuator collar 380 to exert an axial biasing force in direction D2 against ledge surface 317 of drive coupler 310 that is greater than an axial biasing force exerted by ledge surface 317 of drive coupler 310 against actuator collar 380 in direction D1. As a result, actuator lever 360 and actuator collar 380 holds drive coupler 310 in the retracted position against the biasing force of compression spring 306 in the absence of an actuation force acting on actuator lever 360. Movement of engagement member 362 of actuator lever 360 in direction D2 toward inner side 97 of image forming device 22, such as when the biasing force of torsion spring 288 is overcome upon engagement member 362 receiving an actuation force from the insertion of imaging module 75, causes actuator collar 380 to move in direction D1 away from inner side 97 of image forming device 22 which, in turn, allows the biasing force of compression spring 306 acting on drive coupler 310 to move drive coupler 310 in direction D1 from the retracted position to the extended position as discussed below.
Actuator collar 380 includes a tab 387 extending from actuator collar 380. In the embodiment illustrated, tab 387 is positioned to limit rotation of actuator collar 380 when actuator lever 360 rotates about its pivot axis 361 and moves actuator collar 380. When imaging module 75 is not installed and drive coupler 310 is in the retracted position, tab 387 contacts a bottom surface 290 of guide rail assembly 280 to limit rotation of actuator collar 380 and keep actuator collar 380 in an upright position. In particular, in the embodiment illustrated, the spring force of torsion spring 288 acting on actuator collar 380 is located above pivot axis 381 of actuator collar 380 which tends to rotate actuator collar 380 downward toward bottom surface 290. With tab 387 of actuator collar 380, actuator collar 380 is kept upright as tab 387 touches bottom surface 290 of guide rail assembly 280. When imaging module 75 is installed in image forming device 22 and drive coupler 310 is in the extended position, tab 387 contacts a portion of side 265 of ITU 250 near back end 261 of its frame 259 to limit rotation of actuator collar 380 and prevent actuator collar 380 from rubbing against drive coupler 310. In this position, actuator collar 380 is free from contact with drive coupler 310 allowing the biasing force of compression spring 306 to urge drive coupler 310 against drive interface 260 of ITU 250. In particular, when drive coupler 310 is pushed against drive interface 260 of ITU 250 when imaging module 75 is fully inserted into image forming device 22, tab 387 of actuator collar 380 is biased into contact with frame 259 of ITU 250 to limit rotation of actuator collar 380 while ledge surface 317 of drive coupler 310 is spaced away from actuator collar 380 such that actuator collar 380 is free from contact with ledge surface 317 of drive coupler 310. In this manner, actuator lever 360 and actuator collar 380 are operatively disengaged or disconnected from drive coupler 310 when drive coupler 310 is engaged with drive interface 260 of ITU 250 such that there is no side-loading on drive coupler 310 by actuator collar 380 and actuator collar 380 is prevented from rubbing against drive coupler 310 when drive coupler 310 rotates.
When imaging module 75 is inserted into image forming device 22, frame plate 77 of imaging module 75 pushes engagement member 362 of actuator lever 360 in direction D2 and causes actuator lever 360 to rotate counterclockwise as viewed in
When imaging module 75 is removed from image forming device 22, the operation of retraction mechanism 350 discussed is reversed. Initially, actuator lever 360 rotates clockwise, as viewed in
While the example embodiment illustrated includes an imaging module 75 that engages and disengages a drive coupler 310 that provide rotational motion to components of an ITU 250 in response to the installation and removal of an imaging module 75, it will be appreciated that such an assembly may be configured to engage and disengage drive coupler(s) of any rotatable component within image forming device 22, such as, for example, one or more media feed rolls, one or more toner agitators, fuser 37, etc., in response to the installation and removal of any replaceable unit of image forming device 22 as desired.
Although the example embodiment discussed above includes a pair of replaceable units in the form of toner cartridge 100 and imaging unit 200, it will be appreciated that the replaceable unit(s) of the image forming device may employ any suitable configuration as desired. For example, in one embodiment, the main toner supply for the image forming device, the developer unit and the photoconductor unit are housed in one replaceable unit. In another embodiment, the main toner supply for the image forming device and the developer unit are provided in a first replaceable unit and the photoconductor unit is provided in a second replaceable unit.
Further, it will be appreciated that the architectures and shapes of toner cartridge 100, imaging unit 200, ITU 250, etc. illustrated in
The foregoing description illustrates various aspects of the present disclosure. It is not intended to be exhaustive. Rather, it is chosen to illustrate the principles of the present disclosure and its practical application to enable one of ordinary skill in the art to utilize the present disclosure, including its various modifications that naturally follow. All modifications and variations are contemplated within the scope of the present disclosure as determined by the appended claims. Relatively apparent modifications include combining one or more features of various embodiments with features of other embodiments.
This application claims priority to U.S. Provisional Patent Application Ser. No. 63/289,326, filed Dec. 14, 2021, entitled “Drive Retraction System for an Image Forming Device,” the content of which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20230185230 A1 | Jun 2023 | US |
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63289326 | Dec 2021 | US |