The invention relates to a drive device for a vehicle axle, in particular a rear axle, of a two-track vehicle, according to the generic term of claim 1.
DE 10 2014 015 793 A1 discloses a generic drive device for a vehicle rear axle having an axle differential, which can be connected to a primary drive unit (for example, a combustion engine) on its input side, and can on its output side be connected to the vehicle wheels of the vehicle axle by means of flanged shafts arranged on both sides. The vehicle axle is associated with an additional drive unit (in particular, an electric motor), as well as a switchable superposition gearbox. The superposition gearbox can be switched to a torque-distribution gear stage, in which a drive torque generated by the additional drive unit is generated, wherein a torque distribution to the two vehicle wheels can be changed depending on the torque and its rotational direction. Alternatively, the superposition gearbox can be switched to a hybrid mode, in which the drive torque generated by the additional drive unit can be coupled to both flanged shafts of the vehicle wheels in an evenly distributed manner in a switchable hybrid gear stage via the axle differential. In certain driving situations, e.g., during cornering, the vehicle handling can be supported via a torque redistribution (torque vectoring or differential-lock function) by engaging the torque distribution gear stage. Thus, a drive torque can be shifted toward the outside vehicle wheel (torque vectoring) when entering a curve during cornering. Alternatively/additionally, the drive torque can be shifted toward the inside vehicle wheel (differential-lock function) when exiting the curve during cornering. By contrast, a boost function can be performed when hybrid mode is activated, for example.
In the aforementioned DE 10 2014 015 793 A1, the superposition gearbox has a total of three planetary gear units that can be switched via two brakes to provide the hybrid mode or the torque-distribution mode, resulting in an overall arrangement requiring a large installation space.
The problem underlying the invention is to provide a drive device for a vehicle axle of a two-track vehicle, which is designed in an installation space-saving manner in comparison to the prior art, and in which it is possible to expand/reduce functionality with simple means, specifically while requiring less space and providing increased driving dynamics.
The problem is solved by the characteristics of claim 1. Preferred further developments of the invention are disclosed in the dependent claims.
According to the characterizing portion of claim 1, the three planetary gear units in the superposition gearbox are coupled with each other in such a way that a load path in which all three planetary gear units are engaged is formed in the superposition gearbox when the first hybrid gear stage is activated. By contrast, when the second hybrid gear stage is activated, as well as when the torque-distribution gear stage is activated, a load path is formed in the superposition gearbox, in which exactly two planetary gear units are engaged. In this way, different gear ratios can be easily realized in the first hybrid gear stage and in the second hybrid gear stage, as well as in the torque-distribution gear stage. When the second hybrid gear stage is activated, the load path is formed without a power split.
Different gear ratios can be easily realized in the first hybrid gear stage and in the second hybrid gear stage with the invention.
In a technical implementation, the three planetary gear units can be arranged consecutively in a row and coaxially to the flanged shaft. The first planetary gear unit, located on the input side of the gearbox, can be connected in a rotationally fixed manner via its input element—i.e., sun gear—to a gearbox input shaft driven by the additional drive unit. A second planetary gear unit, located on the output side of the gearbox, can have a hybrid output flange at its output element—i.e. a planetary gear carrier supporting planetary gears—which output flange is seated on a gearbox output shaft in a rotationally fixed manner, which gearbox output shaft is operationally connected to an input side of the axle differential.
With regard to a torque conversion, it is preferred if the additional drive unit is coupled with the gearbox input shaft via a countershaft stage. The additional drive unit may preferably be arranged parallel to the flanged shaft for installation space reasons, wherein the countershaft stage can be a single-stage spur gear stage, for example.
The first planetary gear unit located on the input side can be lockable or detachable from a gearbox housing via its planetary gear carrier, which supports planetary gears, by means of a hybrid switching element SH2. The first planetary gear unit can have a radially outer ring gear which meshes with the planetary gears of the first planetary gear unit. In the same manner, the second planetary gear unit can have a radially outer ring gear which meshes with the planetary gears of the second planetary gear unit. The two ring gears of the first and second planetary gear units preferably can be arranged on a common ring gear shaft in a rotationally fixed manner. In addition, the sun gear of the second planetary gear unit can be attached to the gearbox housing in such a manner that it is fixed relative to the housing.
In the above gearbox structure, the following constellation results when the second hybrid stage H2 is activated: The planetary gear carrier of the first planetary gear unit can be locked to the gearbox housing by means of the hybrid switching element SH2. In this case, a load path or a drive torque flow is formed from the additional drive unit via the first planetary gear unit and the second planetary gear unit to the input side of the axle differential.
In one concrete embodiment, the above axle differential may have a Ravigneaux gear set, in which planetary gears of a first planetary gear set mesh both with a radial outer ring gear, which forms the input side of the axle differential, and with planetary gears of a second planetary gear set. In addition, the planetary gears of the first planetary set mesh with a first, large sun gear. The planetary gears of the second planetary gear set, on the other hand, do not engage with the gears of the outer ring gear and mesh with a second, small sun gear, which is positioned axially adjacent to the first, large sun gear. The two planetary gear sets are supported rotatably on a shared planetary gear carrier in such a Ravigneaux set in a manner known from the state of the art. Such an axle differential can be connected to the superposition gearbox as follows: The first, large sun gear can be arranged on a torque-distribution output shaft in a rotationally fixed manner, while the second, small sun gear is seated on one flanged shaft (on the side of the gearbox) in a rotationally fixed manner, and the shared planetary gear carrier is seated on the other flanged shaft (away from the gearbox) in a rotationally fixed manner.
The aforementioned torque-distribution output shaft can support a torque-distribution flange in a rotationally fixed manner. This flange can be operationally coupled with or decoupled from the planetary gear carrier of the first planetary gear unit via a first torque-distribution switching element STV.
When the torque-distribution gear stage TV is activated, the following results: The torque-distribution flange can be coupled with the planetary gear carrier of the first planetary gear unit when the torque-distribution switching element STV is actuated. This results in a load path from the additional drive unit into the first planetary gear unit. A power split is conducted on the planetary gear carrier of the first planetary gear unit PG1, in which a first partial path leads via the shared ring gear shaft to the second planetary gear unit PG2 and from its hybrid output flange to the axle differential input side. A second partial path is directed via the closed torque-distribution switching element STV, as well as via the torque-distribution output shaft to the first, large sun gear of the axle differential.
In the aforementioned torque-distribution gear stage TV, the drive torque generated by the additional drive unit is not only directed to the axle differential input side, but also to the first, large sun gear of the axle differential. The torque distribution between the vehicle wheels is changed depending on the amount and the rotational direction of the drive torque introduced into the first, large sun gear.
In a further, installation space-saving version, the planetary gear carrier of the first planetary gear unit can be supported in a rotationally fixed manner on an intermediate shaft. This can preferably be realized as an outer hollow shaft. In this case, the intermediate shaft, the gearbox input shaft (as an inner hollow shaft), and the flanged shaft on the gearbox side can be arranged coaxially and nested into each other.
In the same manner, the gearbox output shaft may also be formed as an outer hollow shaft, inside which the torque-distribution output shaft (as an inner hollow shaft) is arranged, within which the flanged shaft on the gearbox side is routed.
As mentioned above, the third planetary gear unit is only engaged into the load path when the first hybrid stage is activated. Otherwise, the third planetary gear unit remains load-free when the second hybrid stage is activated or when the torque-distribution gear stage is activated. The third planetary gear unit has a sun gear that is seated in a rotationally fixed manner on the intermediate shaft, specifically together with the already mentioned planetary gear carrier of the first planetary gear unit. The sun gear of the third planetary gear unit can mesh with planetary gears supported by a planetary gear carrier. The planetary gears can also engage with the gears of a radial outer ring gear. Preferably, the planetary gear carrier of the third planetary gear unit can be connected in a rotationally fixed manner to the shared ring gear shaft. By contrast, the ring gear of the third planetary gear unit can be locked or detached from the gearbox housing by means of a hybrid switching element SH1.
In the gearbox structure defined above, the following constellation results when the first hybrid stage is activated: In the first hybrid stage H1, the ring gear of the third planetary gear unit is locked to the gearbox housing by means of the hybrid switching element SH1. In this case, a load path is formed from the additional drive unit to the first planetary gear unit and from there to the sun gear of the third planetary gear unit via the planetary gear carrier of the first planetary gear unit as well as via the intermediate shaft. The load path continues from the planetary gear carrier of the third planetary gear unit to the common ring gear shaft, as well as via the planetary gear carrier of the second planetary gear unit and the hybrid output flange to the input side of the axle differential. A power split occurs at the ring gear of the first planetary gear unit, in which a main power path leads toward the second planetary gear unit and a loss path with low reactive power branches off to the planetary gears of the first planetary gear unit. The resulting power loss is due to the inertia of the planetary gears of the first planetary gear unit, which somewhat decelerates the ring gear shaft. The discharged reactive power is fed back to the main power path on the planetary gear carrier of the first planetary gear unit.
The torque-distribution switching element STV can be realized as a shift clutch, by means of which the planetary gear carrier of the first planetary gear unit can be coupled with the torque-distribution output flange.
Alternatively, the torque-distribution switching element STV can be realized as a shift sleeve, which is arranged in a rotationally fixed manner with its internal gears and axially displaceable between a neutral position and a switching position on an external gear of the torque-distribution output flange. In the neutral position, the torque-distribution output flange is decoupled from the planetary gear carrier of the first planetary gear unit. In the switching position, the gears of the shift sleeve additionally engage with an external gear of the planetary gear carrier in order to transfer torque.
The first hybrid switching element HSE1 and the second hybrid switching element HSE2 can be two independent switching elements or alternatively can be combined into a shared hybrid switching element HSE. In this case, the shared hybrid switching element HSE can be realized as a shift sleeve axially adjustable on both sides, and can be adjustable from its neutral position either into the first hybrid gear stage H1 or into the second hybrid gear stage H2.
In the following, two exemplary embodiments of the invention are described on the basis of the attached drawings.
The drawings show:
On its output side, the rear axle differential 3 is operationally coupled with the vehicle rear wheels 9 of the vehicle rear axle HA via flanged shafts 5, 7 arranged on both sides. In
The rear axle HA has an already mentioned superposition gearbox 25 and an electric motor 26. The superposition gearbox 25 can be operated in a hybrid mode or in a torque-distribution mode (i.e., electronic torque vectoring or differential-lock function), as described below. In hybrid mode, a drive torque generated by the electric motor 26 is coupled in an evenly distributed manner to the two flanged shafts 5, 7 via the superposition gearbox 25 and via the rear axle differential 3. The hybrid mode can be implemented purely by means of the electric motor 26 or in a combination of the electric motor 26 with the combustion engine (for example, for a boost function).
In the torque-distribution mode, the drive torque generated by the electric motor 26 is not only directed to the input side (i.e., the ring gear 13) of the axle differential 3, but also, via the superposition gearbox 25, to the first, large sun gear 17 of the axle differential 3, in order to change a torque distribution to the two rear wheels 9. The application of the torque to the first, large sun gear 17 takes place via a torque-distribution flange 67 seated on the torque-distribution-output shaft 23. The torque distribution between the vehicle wheels 9 is performed depending on the amount and the rotational direction of the drive torque generated by the electric motor 26.
The gearbox structure of the superposition gearbox 25 is explained below on the basis of
The second planetary gear unit PG2 located on the gearbox output side has a radial outer ring gear 51, which is seated in a rotationally fixed manner together with the ring gear 43 of the first planetary gear unit PG1 on the shared ring gear shaft 45. The ring gear 51 meshes with radial inner planetary gears 53, which are supported rotatably on a planetary gear carrier 55 and engage with a sun gear 57. In
On the side facing the second planetary gear unit PG2, the planetary gear carrier 39 of the first planetary gear unit PG1 is extended with an axial bar 65, which supports a torque-distribution switching element STV. This interacts with a torque-distribution output flange 67, which is seated in a rotationally fixed manner on the already mentioned torque-distribution output shaft 23, which is connected to the first, large sun gear 17 of the axle differential 3.
In
The gearbox input shaft 36 is connected to the electric motor 26, which is positioned parallel to the flanged shafts 5, 7, via a single-stage spur gear stage 40, which acts as a countershaft. In addition, the intermediate shaft 47 is realized as an outer hollow shaft, within which the gearbox input shaft 36 (as an inner hollow shaft) is arranged coaxially. The gearbox-side flanged shaft 7 extends within the gearbox input shaft 36. In the same way, the gearbox output shaft 61 also is formed as an outer hollow shaft, inside which extends the torque-distribution output shaft 23 (as an inner hollow shaft). The gearbox-side flanged shaft 7 extends within the latter.
In order to explain the operating principle of the drive device, a driving situation is described on the basis of
In
As shown by a dotted line in
In
In
In contrast to
When the first hybrid gear stage H1 is activated, the shared hybrid switching element HSE couples the ring gear 73 of the third planetary gear unit PG3 with a housing wall 81 of the gearbox housing 41. When the second hybrid gear stage H2 is activated, the shared hybrid switching element HSE couples the ring gear 73 of the third planetary gear unit PG3 with an outer shaft 83, which is connected in a rotationally fixed manner to the planetary gear carrier 55 of the second planetary gearbox PG2.
In
Number | Date | Country | Kind |
---|---|---|---|
10 2017 220 170.3 | Nov 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2018/078616 | 10/18/2018 | WO | 00 |