The present invention relates to a drive device for a hybrid vehicle to which an engine and an electric motor-generator are provided as power sources for propulsion.
As a hybrid vehicle, a vehicle is per se known in which a first motor-generator is linked to a sun gear of a single pinion type planetary gear mechanism, an engine is linked to a carrier thereof, and an output member is linked to a ring gear thereof, and in which torque of the output member is transmitted thereby to a differential mechanism via a speed reduction mechanism (refer to Patent Document #1). The speed reduction mechanism is provided in order to enhance the transmission efficiency, and typically includes a chain mechanism that transmits the rotation of the output member without varying its rotational speed and a speed reduction gear train that then reduces the rotational speed of the rotation transmitted by the chain mechanism and transmits the resulting rotation to the differential mechanism.
Patent Document #1: Japanese Laid-Open Patent Publication Heisei 9-226392.
In the case of a hybrid vehicle of the type described above, the rotating elements of the planetary gear mechanism are typically arranged in a nomogram in the following order: the sun gear, the carrier, and the ring gear. Since, during high speed travel or the like, the system efficiency is improved by operating the rotational speed of the first motor-generator (which is linked to the sun gear) to make it around zero, accordingly a speed increasing state is established in which the rotational speed of the output member (which is linked to the ring gear) becomes higher than the rotational speed of the engine (which is linked to the carrier). In view of such circumstances, it is necessary to provide a speed reduction gear train in order to reduce the rotational speed of the output member (whose rotational speed has thus been increased) to an appropriate rotational speed, and it is necessary to ensure sufficient mounting space in the vehicle for providing this speed reduction gear train.
Moreover, it might also be contemplated to construct a speed reduction mechanism using only a chain mechanism comprising a driving sprocket and a driven sprocket, which can provide the appropriate speed reduction ratio. However there is a limitation upon increase of the size of the driven sprocket when this driven sprocket is provided to the differential mechanism, since in some cases the driven sprocket becomes too large and the casing for housing the driven sprocket is increased in size, so that a risk arises of the casing coming into contact with the road surface. Due to this, if an attempt is to be made to obtain the appropriate speed reduction ratio, it is necessary to reduce the diameter of the driving sprocket. Generally, as the diameter of the sprocket becomes smaller, the pitch of the chain becomes smaller and the tension of the chain becomes greater, and accordingly it is necessary for the width of the chain to endure this tension. And the greater the chain width becomes, the worse the vehicle mounting characteristics become.
Accordingly, the object of the present invention is to provide a hybrid vehicle capable of suppressing deterioration of vehicle mounting characteristics.
One aspect of the present invention provides a drive device for a hybrid vehicle comprising: an engine; a motor-generator; an output member that outputs torque; a power splitting mechanism having a first rotating element, a second rotating element, and a third rotating element which are arranged on a nomogram in order of the first rotating element, the second rotating element, and the third rotating element, and also arranged so that the engine is linked to a first one which is any one of either the first rotating element or the third rotating element, the motor generator is linked to a second one which is any one of either the first rotating element or the third element but different from the first one, and the output member is linked to the second rotating element; a differential mechanism that distributes torque to left and right drive wheels; and a speed reduction mechanism that transmits the torque of the output member to the differential mechanism, and reduces speed of rotation of the output member; wherein the speed reduction mechanism is configured as a chain transmission mechanism comprising a driving sprocket that rotates integrally with the output member, a driven sprocket provided to the differential mechanism and having a larger diameter than the driving sprocket, and a belt chain that is fitted around the driving sprocket and the driven sprocket.
According to this drive device, no speed reduction gear train for reducing the rotational speed of the output member is required, since the speed reduction mechanism is configured as a chain transmission mechanism. Accordingly, it is not necessary to provide any vehicle mounting space for housing any speed reduction gear train. Furthermore, with this drive device, the output member is linked to the second rotating element that is positioned in the center on the nomogram of the power splitting mechanism, and the engine is linked to the first rotating element or to the third rotating element, which are arranged on both sides of the second rotating element. Due to this, it is not necessary to set the speed reduction ratio very high, since there are many opportunities to drive in a speed reduction state in which the rotational speed of the output member becomes lower than the engine rotational speed. Thus since, in order to obtain the appropriate speed reduction ratio, it will be sufficient to make the ratio of the diameters of the driving sprocket and the driven sprocket small, accordingly the result of relaxation of the constraint upon reduction of the diameter of the driving sprocket, is that it is possible to suppress enlargement of the chain width of the belt chain. Due to this, it is possible to suppress deterioration of the vehicle mounting characteristics due to increase of the chain width of the belt chain.
Generally, a chain link that starts to engage with a sprocket executes an up and down motion, since it undergoes a polygonal motion while the sprocket rotates through one pitch from the position at which the engagement has started. Furthermore, even after the chain link has completed engagement with the sprocket, it still executes a similar up and down movement. This type of up and down motion becomes greater the smaller is the diameter of the sprocket, since the disparity between the polygonal motion and the circular motion becomes greater. And it is per se known that the noise generated at the belt chain becomes greater, the greater is the disparity between the up and down motion generated at the driving sprocket and the up and down motion generated at the driven sprocket.
In consideration of the above, in one embodiment of the present invention, the belt chain may comprise a plurality of chain links that are engaged to the driving sprocket and to the driven sprocket; each of the plurality of chain links may have has: a first tooth surface that is positioned in the chain link at a side of a forward rotational direction which is a direction in which the driving sprocket and the belt chain engaged to the driving sprocket rotate during forward movement of the hybrid vehicle, and a second tooth surface that is positioned in the chain link at a side of a reverse rotational direction which is opposite to the forward rotational direction, and that opposes the first tooth surface; and each first tooth surface may have a raised portion that bulges out toward the second tooth surface. With the drive device according to this aspect of the present invention, the first tooth surface and the second tooth surface of each of the chain links are formed asymmetrically, since the first tooth surface that is positioned at a side of the forward rotational direction in the chain link has the raised portion that bulges out towards the second tooth surface that is positioned at a side of the reverse rotational direction in the chain link. Due to this, when the chain link starts to engage with the driving sprocket, initially a driving tooth portion of the driving sprocket comes into contact with the first tooth surface of the chain link, and the up and down motion of the chain link that is generated at the driving sprocket becomes small. And since, because of this, the disparity between the up and down motion of the chain link generated at the smaller diameter driving sprocket and the up and down motion of the chain link generated at the larger diameter driven sprocket is reduced or cancelled, accordingly it is possible to suppress noise generated at the belt chain.
In the above embodiment, the driving sprocket may have a plurality of driving tooth portions that are formed at a predetermined pitch, and each of the plurality of driving tooth portions may have a first driving side tooth surface that is positioned at the side of the forward rotational direction in the driving tooth portion and a second driving side tooth surface that is positioned at the side of the reverse rotational direction in the driving tooth portion; and, when a straight line that connects a vertex of the driving tooth portion to a rotational center of the driving sprocket is taken as a reference, the first driving side tooth surface may be bulged out in a direction away from the straight line, as compared to the second driving side tooth surface. With the drive device according to this aspect of the present invention, since the first driving side tooth surface and the second driving side tooth surface are formed as being asymmetric, accordingly, when the chain link starts to engage to the driving sprocket, it is possible for the first driving side tooth surface of the driving tooth portion and the first tooth surface of the chain link more reliably to come into contact with one another first. And, due to this, the beneficial effect for suppression of noise generated at the belt chain is enhanced.
Further, in the above embodiment of the present invention, the driven sprocket may have a plurality of driven tooth portions that are formed at a predetermined pitch, and each of the plurality of driven tooth portions may have a first driven side tooth surface that is positioned at the side of the forward rotational direction in the driven tooth portion and a second driven side tooth surface that is positioned at the side of the reverse rotational direction in the driven tooth portion; and, when a straight line that connects a vertex of the driven tooth portion to a rotational center of the driven sprocket is taken as a reference, the second driven side tooth surfaces may be bulged out in a direction away from the straight line, as compared to the first driven side tooth surface. With the drive device according to this aspect of the present invention, since the second driven side tooth surface is formed to bulge out with respect to the first driven side tooth surface and they are formed so as to be asymmetric, accordingly, when the chain link starts to engage to the driven sprocket, the chain link initially comes into contact with a second driven side tooth surface of the driven sprocket, and the up and down motion of the chain link generated at the driven sprocket becomes small. Since, due to this, the disparity between the up and down motion of the chain link generated at the smaller diameter driving sprocket and the up and down motion of the chain link generated at the larger diameter driven sprocket is reduced or cancelled, accordingly it is possible to suppress noise generated at the belt chain.
As shown in
The engine 3 and the first motor-generator 4 are linked to a power splitting mechanism 6. The first motor-generator 4 functions as a generator that generates electricity when it is receiving power that has been taken off from the engine 3 by the power splitting mechanism 6, and also functions as an electric motor when it is being driven by AC electrical power. In a similar manner, the second motor-generator 5 also can function both as an electric motor and as a generator. Each of these motor-generators 4 and 5 is electrically connected to a battery not shown in the figures. It should be understood that, in the appended figures, the first motor-generator 4 is also denoted by the reference symbol MG1 and the second motor-generator 5 is also denoted by the reference symbol MG2, and they will sometimes be referred to in that manner herein.
The power splitting mechanism 6 is built as a single pinion type planetary gear mechanism. The power splitting mechanism 6 comprises a sun gear S that is an externally toothed gear wheel, a ring gear R that is an internally toothed gear wheel and that is disposed coaxially with the sun gear S, and a carrier C that supports a pinion P so that it can rotate freely, this pinion P being meshed with the sun gear S and with the ring gear R and being capable of revolving together with the carrier C. The engine torque outputted by the engine 3 is transmitted to the ring gear R of the power splitting mechanism 6. The first motor-generator 4 is linked to the sun gear S of the power splitting mechanism 6. And torque outputted from the power splitting mechanism 6 via the carrier C is transmitted to an output shaft 8, which serves as an output member. The output shaft 8 is formed with a hollow internal cavity, and a transmission shaft 9 is inserted in this hollow cavity for transmitting the torque of the first motor-generator 4. Each of a crankshaft 3a of the engine 3, the output shaft 8, and the transmission shaft 9 is mounted so as to be rotatable around a common axial line Ax as center.
The second motor-generator 5 is linked to the output shaft 8 via a motor speed reduction device 10. This motor speed reduction device 10 is built as a single pinion type planetary gear mechanism, and comprises a sun gear S1 that is linked to the motor shaft 5a of the second motor-generator 5, a ring gear R1 that is fixed to a casing 7 which is a predetermined fixed element, and a carrier C1 supporting a pinion P1 that is meshed with both the sun gear S1 and the ring gear R1, and that is capable both of rotating and revolving together with the carrier C1. The carrier C1 is linked to the output shaft 8.
Torque is transmitted from the output shaft 8 to a differential mechanism 16 via a speed reduction mechanism 15. The speed reduction mechanism 15 reduces the speed of the rotation of the output shaft 8 and transmits the result to the differential mechanism 16. And the differential mechanism 16 splits the torque transmitted to itself between left and right drive wheels 17. As also shown in
As shown in
As shown in
Furthermore, as shown in
Yet further, as shown in
Since, according to the drive device of the vehicle 1A, the speed reduction mechanism 15 is configured as a chain transmission mechanism, accordingly no speed reduction gear train is required for reducing the rotational speed of the output shaft 8. Accordingly, there is no requirement for providing mounting space in the vehicle for housing any such speed reduction gear train. Moreover, as shown in
In the case of this vehicle 1A, the sun gear S to which the first motor-generator 4 is linked corresponds to the “first rotating element” of the present invention, the carrier C to which the output shaft 8 is linked corresponds to the “second rotating element” of the present invention, and the ring gear R to which the engine 3 is linked corresponds to the “third rotating element” of the present invention. For example, the three formats shown in
Furthermore, a vehicle 1B and a vehicle 10 are shown in
Next, a second embodiment of the present invention will be explained with reference to
The power splitting mechanism 60 comprises a sun gear Sa that is an externally toothed gear wheel, a ring gear Ra that is disposed coaxially with the sun gear Sa and is an internally toothed gear wheel, and a carrier Ca that supports first pinions Pal that are engaged with the sun gear Sa and second pinions Pa2 that are engaged with the ring gear, so that these pinions Pa1 and Pa2 are rotatable and revolvable in a state that the pinions Pa1 and Pa2 are mutually engaged with one another. The engine torque outputted by the engine 3 is transmitted to the carrier Ca of the power splitting mechanism 60. The first motor-generator 4 is linked to the sun gear Sa of the power splitting mechanism 60. And the torque outputted via the ring gear Ra of the power splitting mechanism 60 is transmitted to the output shaft 8, which serves as an output member.
As shown in
In the case of this vehicle 1D, the sun gear Sa to which the first motor-generator 4 is linked corresponds to the “first rotating element” of the present invention, the ring gear Ra to which the output shaft 8 is linked corresponds to the “second rotating element” of the present invention, and the carrier Ca to which the engine 3 is linked corresponds to the “third rotating element” of the present invention. As variations of the way in which the rotating elements of the power supply mechanism 60 are linked, similar ones to the formats shown in
The present invention is not to be considered as being limited to the embodiments disclosed above; it would be possible to implement the present invention in various different embodiments. For example, while in the implementations described above the chain links 23 of the belt chain 22 of the speed reduction mechanism 15, the driving tooth portions 27 of the driving sprocket 20, and the driven tooth portions 28 of the driven sprocket 21 were all formed as being asymmetric, it would be possible to obtain the beneficial effect of the present invention such that the difference in the up and down motion is reduced, provided that at least one or more of these is formed as being asymmetric. Accordingly, the present invention could be implemented in various kinds of embodiments, in each of which at least one set of components: the chain links 23; the driving tooth portions 27; and the driven tooth portions 28 are formed as being asymmetric.
This application claims the benefit of foreign priority to Japanese Patent Application No. JP2016-059932, filed Mar. 24, 2016, which is incorporated by reference in its entirety.
Number | Date | Country | Kind |
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2016-059932 | Mar 2016 | JP | national |