The present invention relates to a drive device for the cover of a liquid container, particularly a swimming pool, according to the preamble of claim 1.
As described in [1], DE2756738A1, a cover of a swimming pool serves for example for the thermal insulation. By the cover of a swimming pool, a rapid cooling of the water can be avoided. Further, the cover serves as a protective device which prevents that children could fall into the water. Furthermore, the cover prevents that leaves and dirt can get into the water. If required the cover can be designed to be walkable or at least be capable of supporting a load, such as a layer of snow. Usually, covers are used, that consist of bar-shaped profile elements that are flexibly coupled with one another.
Most often buoyant profile elements are used. However, in [2], EP1754846A1, it is suggested to provide support rails on both sides of the swimming pool, on which the ends of the profile elements can be seated. Furthermore, in [2] the use of a pin is disclosed, on which the flat cover can be wound. The pin can manually be driven with a crank, in order to pull the cover off the swimming pool. In order to cover the swimming pool again, the pin is released and the cover is manually pulled off the pin. An automation of the device for unrolling and rolling-up of the cover is not even then possible with this device, when the pin is driven by means of a motor.
[3], U.S. Pat. No. 5,761,750A describes a cover which can be moved by means of a drive device forth and back over a bath tub. For this purpose a compartment is provided outside the bath tub, in which a sprocket wheel is provided that is supported by means of a drive shaft of a motor. The sprocket wheel can engage with sprockets into grooves provided in profile elements of the cover, in order to move them forth and back. Thereby the cover is not wound onto the sprocket wheel, but is shifted passing by the sprocket wheel into a storage channel that is adapted to the cover. The device therefore requires a drive device and a cover, which are specially adapted to one another. Furthermore, this device is limited to smaller pools, because the storage channel can only accommodate a small number of flexibly interconnected profile elements and because the storage channel and the drive device themselves require a lot of space. Furthermore, the entire device with the sprocket wheel, the correspondingly adapted profile elements of the cover and the required storage channel are relatively complex in design.
However, said problems of insulation, security and prevention of contamination occur not only in swimming pools, but also in liquid containers, which may be used for example in production sites of the chemical industry or in the beverage production.
The present invention is therefore based on the object of creating an improved drive device, which allows extending and again retracting the cover of a liquid container, in particularly of a swimming pool.
In particular, a drive device shall be created which allows driving any cover that swims on the water or that is guided along guiding surfaces.
Further, the drive device shall require little space and shall not require a storage channel, so that larger covers can be accommodated within the room, in which the drive device is located.
This object is achieved with a drive device for a liquid container, in particular for a cover for a swimming pool, comprising the features of claim 1. Preferred embodiments of the invention are defined in further claims.
The drive device, which serves for the transport of a cover of a liquid container, particularly a swimming pool, and with which the flexible cover can be pushed over the swimming pool and can be retracted therefrom again, is installed or installable in a device compartment, which is arranged separate from the liquid container. The drive device comprises at least one winding shaft, if appropriate a pin or a reel, that interacts with the cover and that is coupled to a first drive unit.
The cover preferably consists of bar-shaped profile elements, which are flexibly coupled with one another. For example, the profile elements are connected with one another by means of articulated joints or elastic materials. The profile elements are preferably firm and exhibit a low specific weight, so that they either can swim on the water surface of the swimming pool or can glide along guide rails.
According to the invention the winding shaft serves for rolling-up the cover, that can be guided over a deflection device to an outlet opening of the device compartment and, at the end facing the winding shaft, is connected to an outer tractive element, which is acting against the side of the cover that is opposite to the side which faces the deflection device, which outer tractive element presses the cover under tension against the deflection device, and which outer tractive element is held and can be tensioned by a first traction device.
With the tensioning of the one or more outer tractive elements the cover is reeled from the winding shaft, guided over the deflection device and pushed out over the liquid container.
When rolling up or unrolling the cover the diameter of the coiled cover changes continuously. In order to run these processes optimally, the deflection device is preferably rotatably supported. In this way, the corresponding end of the deflection device, such as a skid, can follow the changing diameter of the coiled cover.
Ideally, the outer tractive element and the cover are aligned in parallel during the process of unrolling. This is achieved particularly advantageously especially then, when the deflection device comprises glide elements or one or more pulleys, which are arranged along a correspondingly designed body. Further, a plurality of pulleys can be used, that are surrounded by an endless belt. If the pulleys and/or or the endless belt are driven, then the transport is further facilitated.
In order to obtain a transmission of force from the outer tractive element and the deflection device to the cover, the deflection device is preferably arranged and/or designed in such a way, that the cover does not run in a straight line, but on a detour to the outlet opening of the device compartment. In a preferred embodiment, the body of the deflection device, which preferably extends from the winding shaft to the outlet opening, is designed curve-shaped. Due to rotatably supporting and or due to the curve-shaped design of the body the cover runs always along a curve-shaped path, for which reason a uniform force distribution is achieved.
The deflection device may be positioned on one or the other side of the line between the winding shaft and the outlet opening. Changing between the two alternatives entrains merely a kinematic reversal. The at least one outer tractive element and the cover proceed preferably in the range of the outlet opening synchronously and in parallel.
Pressing the cover to the deflection device results in an application of force from both sides to the cover, so that the cover is driven without slip. If several outer and possibly several inner tractive elements are provided, then they are distributed preferably at equal intervals along the winding shaft, thereby ensuring a uniform application of force to the cover. For this purpose individual or combined tractive devices can be used. For example tractive devices with several reels can be applied, which are driven by a single reel shaft.
In preferred embodiments, at least one inner tractive element is provided on the side of the cover opposite to the outer tractive element, which can also be wound around the winding shaft and which is held and can be tensioned by a second traction device. Thereby, the cover is held from both sides with the at least one inner tractive element and with the at least one outer tractive element and synchronously guided there between. Said outer and inner tractive elements, as well as the deflection device, define a path, along which the flexible cover is guided.
The second traction device comprises preferably a reel that is driven by the first or a third drive unit, which reel serves for rolling-up the inner tractive element.
Therefore, by tensioning the outer tractive element and the inner tractive element the cover is driven outwards and transported through the outlet opening to the outside. In a preferred embodiment, the tractive elements are deflected near the outlet opening and are guided to the tractive devices, which, combined or separately, are driven preferably electrically.
Alternatively, also other drive devices or tractive devices, respectively, can be used, which operate for example by a spring force.
The at least one outer tractive element is guided over an upper exit pulley to the first traction device. The inner tractive element is guided over a lower exit pulley to the second traction device, therein the upper exit pulley and/or the lower exit pulley are located as close as possible at the outlet opening of the device compartment, so that the cover is optimally guided and transported in this range.
The outer tractive element and the inner tractive element are preferably made from plastic, metal or textile material. For example, flat belts or ropes can be used as tractive elements. The dimensions of the tractive elements are selected depending on the used materials. For example, ribbon-like tractive elements with a breadth of 2 cm to 5 cm are selected, which act forcefully but gently on the cover. however, ribbon-like tractive elements can also be selected in a broader range with a breadth for example of 1 cm to 20 cm. Wire ropes can exhibit a minimum diameter and only require little space, but are used preferably only then, when the cover is reinforced accordingly at the exposed sectors. The spools or reels, on which the tractive elements are wound, are adapted to the used tractive elements.
Preferably, the ends of the tractive elements are directly connected with the winding shaft. Furthermore, the tractive elements are preferably connected to the cover in such a way, that one end of the tractive element, which can be connected to the winding shaft, is freely exposed. In this way, the cover can easily be connected by means of the tractive elements with the winding shaft.
While the tractive devices serve for the unrolling of the cover, the device is retracted and wound up again by the central winding shaft. For this purpose, the winding shaft is preferably driven in both directions and controlled accordingly. In this manner a load relief is achieved on the tractive devices when the cover is pulled out. If a plurality of electrical drives is operated simultaneously, then these drives are synchronised accordingly by means of an electrical control unit. If however only one drive unit is provided, then the winding shaft and the at least one reel shaft are not coupled firmly, but via compensating devices, such as a differential gears, friction clutches or sliding-hubs.
For example, the drive shaft of a single drive unit, preferably an electro motor, is coupled via a first mechanical compensating device, e.g. a differential gear or a sliding-hub and a free-wheel, with a first reel shaft of the first traction device. If a second traction device is provided, then the drive shaft of the first drive unit or the first reel shaft of the first traction device is coupled via a second mechanical compensating device, e.g. a differential gear, an elastic connection device or a sliding-hub and a free-wheel, with a second reel shaft of the second traction device. The compensating devices ensure, that the rotational speeds of the drive shaft, which is preferably firmly coupled with the winding shaft, and the reel shafts are adapted to one another, so that the outer and the inner tractive elements are pulled with constant force and are equally tensioned. The cover is therefore always uniformly guided and correctly up-rolled and unrolled. Malfunctions or disturbances of the drive device when extending the cover, which would require interventions by the user or maintenance personnel, are avoided. Through the use of the compensating devices an optimal interaction of the various components of the drive device is achieved. In order to ensure uniform unrolling of the cover, preferably to or more outer tractive elements and preferably also inner tractive elements are provided that are driven by the related first or second reel shaft.
In preferred embodiments, the winding shaft is driven by a motor that preferably is integrated into the winding shaft and therefore does not require further space and in addition is optimally protected.
The device compartment can preferably be covered by means of a lid, which on one side or the other is pivotally held or is supported by the edge of the pool. For example, axles or hinges are used, in order to pivotally support the lid. In this way, it is easily possible to reach into the device compartment, which is not flooded, in order to perform maintenance work. It is also possible to open the lid and to draw the cover to the other side and to lay it down, e.g., on lawn, in order to perform inspection of material or to perform cleaning work.
The lid is thereby mounted in such a way that between the pool wall, which separates the device compartment from the swimming pool, and the lid the slot-like outlet opening is kept free, so that the cover can freely be transported through the outlet opening.
In a preferred embodiment at least one bracket is mounted within the device compartment at the outer wall opposite the pool wall, which bracket serves for holding a support arm, which is connected to the lid and stabilises the latter.
Below, the invention is described more closely with referenced to drawings, in which:
a the drive device 1 of
b the drive device 1 of
a the drive device 1 of
b the drive device 1 of
The drive device 1 is installed in a device compartment 3 that is separated from the swimming pool 2 and that can be closed with a lid 4. By the separation from the swimming pool 2 the drive device 1 can be kept dry and protected from contamination and oxidation. Further, maintenance work, particularly cleaning work, can be executed on the drive device 1 without any problem.
The drive device 1 comprises a drive unit 110, having a winding shaft 11 which is coupled with a motor 111 and on which the cover 10 is rolled up. For example, the winding shaft 11 is a conventional axle, a pin, a reel or a drum.
The cover 10 is guided over a deflection device 14 to an outlet opening 35 of the device compartment 3 that is limited by a pool wall 31 and the lid 4. On the end facing the winding shaft 11, the cover 10 is connected to an outer tractive element 12 and, if appropriate, with an inner tractive element 13. It is shown, that the outer tractive element 12, the cover 10 and the inner tractive element 13 are rolled up partially on to the winding shaft 11 and are coupled therewith. Of central importance is the use of the outer tractive element 12, which is lying at the side of the cover 10 that is opposite to the side that faces the deflection device 14 and which pushes the cover 10 under tension against the deflection device 14. Further, the outer tractive element 12 is guided over an exit pulley 125, serving for deflection, to a first traction device 120, which rolls up the outer tractive element 12 by means of a drive unit 121 onto a reel 122. The traction device 120 therefore allows to tension the outer tractive element 12 and to set the winding shaft 11 into motion, so that not only the outer tractive element 12 is moved, but also the flexible cover 10 is unrolled from the winding shaft 11. The exit pulley 125 is located in the area of the outlet opening 35, for which reason the cover 10 is guided controlled by the outer tractive element 12 up to the outlet opening 35, where it can exit over an exit ramp 38. The exit pulley 125 is preferably mounted at the end of the lid 4 or on a separate lever 129 (see
The deflection device 14 comprises two rotatably supported deflection pulleys 14A, 14B, around which an endless belt 149 is guided. The cover 10 is pressed by the outer tractive element 12 against the deflection pulleys 14A, 14B of the deflection device 14 and is guided by the deflection device 14. Therefore, several forces act on the cover 10 from different sides, from the front side and from above by the outer tractive element 12 and from below by the deflection device 14, which hold and pull the cover 10, when unrolling, towards the outlet opening 35.
In order to ensure that the application of force is effected by the outer tractive element 12 and the deflection device 14, the cover 10 is not guided along the shortest path to the outlet opening 35. The deflection device 14 is therefore shifted outwards relative to this shortest path or bent outwards. Hence, the cover 10 is pressed by the outer tractive element 12 with a force against this shortest path, until an equivalent counterforce is applied by the deflection device 14 on the other side on to the cover 10. Hence, the cover 10 is precisely guided along a curved path.
On the side of the cover 10 that is opposite to the side that faces the outer tractive element 12, an inner tractive element 13 is provided in this preferred embodiment, which is connected to the winding shaft 11 and which is held and can be tensioned by a second traction device 130. The second traction device 130 comprises at least one reel 132 that is driven by a drive unit 131 and that serves for the tensioning and rolling-up of the related inner tractive element 13. The inner tractive element 13 is guided starting from the winding shaft 11 via the deflection device 14 and a lower exit pulley 135 to the second traction device 130. The exit pulley 135 is also located close to the outlet opening 35, for which reason the cover is precisely guided on both sides up to the outlet opening 35. The outer tractive element 12 and the inner tractive element 13 therefore define a path, which must be followed by the flexible cover 10, so that the cover 10 can be pushed outwards without problems, and without the possibility that the cover can escape upwards or downwards. It can be seen, that the elements of the drive device 1 require only little space within the device compartment 3, for which reason a lot of free space is available for the accommodation of the cover 10. Hence, already with small dimensions of the device compartment 3 large covers 10 can be accommodated and large liquid containers or swimming pools 2, respectively, can be covered.
The device compartment 3 can be covered by means of a lid 4, which in the shown embodiment of the drive device 1 is pivotally held by mounting devices 41 at the side facing the swimming pool 2. As schematically shown in
For holding and adjusting of the lid 4 a particularly uncomplicated device is provided.
The device compartment 3, which is delimited by the pool wall 31, outer walls 33 and the ground 32, can be made as required. For this purpose wooden walls or masoned walls can be provided. The winding shaft 11 is arranged in the centre, while the first traction device 120, and the second traction device 130, which is provided if appropriate, are preferably arranged peripherally.
a shows the drive device 1 of
b shows the drive device 1 of
In
Symbolically it is shown, that that at least two reels 132 of the second traction device 130 are coupled by elastic elements 8, e.g. coil springs, with a common drive shaft 1210. By means of the elastic elements 8 differences of motion speeds of the tractive elements 12, 13 can be compensated and the tractive elements 12, 13 can uniformly be tensioned.
This embodiment of the drive device 1 is particularly advantageous, because the winding shaft 11 and the drive shaft 1210 require only little space and the device compartment 3 is available essentially for the accommodation of the cover 10.
As shown in
When rolling up the cover 10, the free-wheel 1511 of the second coupling device 151 is unlocked, i.e. the drive shaft 1111 and the reel shaft 1210 are decoupled from one another. However, the free-wheel 1521 of the third coupling device 152 locks the related sliding-hub 1522, for which reason the reel shaft 1210 can only turn then, when the winding shaft 11 pulls the cover 10 with a sufficiently high traction force and sets the second sliding-hub 1522 into motion. In this manner the (outer) tractive elements 12 constantly remain firmly tensioned.
When unrolling the cover 10 the free-wheel 1511 of the second coupling device 151 is locked, for which reason the drive shaft 1111 and the free-wheel 1511 of the second coupling device 151 drive the first sliding-hub 1512. The drive shaft 1111 and the reel shaft 1210 are therefore coupled with one another via the first sliding-hub 1512. However, the free-wheel 1521 of the second coupling device 152 is locked, for which reason the reel shaft 1210 is not hampered by the second coupling device 152. With the rotation of the drive shaft 1111 the reels 122 are turned and the (outer) tractive elements 12 are tensioned and rolled up. Since the cover 10 is not given free by the winding shaft 11 with the required speed, an impact of force is acting on to the sliding-hub 1512 of the second coupling device 151, so that a slip occurs that causes an adaptation of speed.
The embodiment of the drive device 1 shown in
In order to consequently ensure sanitation and cleanliness of the complete system, preferably one or two cleaning devices 9 are integrated into the drive device 1, as shown in
The cleaning device 9 provided on the lower side of the cover 10 is coupled in this embodiment with the deflection device 14 and thus pushes the brush 91 consequently against the cover 10.
The cleaning device 9 provided on the upper side of the cover 10 comprises a lever 93 that is rotatably supported and that is provided with a drive motor 92 and the brush 91, which is pushed against a cover 10 with a drive means 94, e.g. a spring. Both
As shown in
By these measures it is possible to use solar energy optimally in order to heat the water of the swimming pool 2. It can also be arranged that the swimming pool 2 always gets covered at the onset of darkness, so that accidents can be prevented. For this purpose also a time switch 1103 can be provided, with which the drive device 1 is controlled. Further, preferably a radio unit 1104 is provided, which allows the user to operate the drive device 1 by wireless control.
The inventive drive device 1 can be used for any liquid container that for any reason requires temporary covering. The inventive drive device 1 can also be advantageously used in the food industry and in the chemical industry in order to cover liquids during the production process for protection against influences from outside and to give the liquids free, in order to add or take out material. Thereby, the cover 10 can, as well as the drive mechanism, be adapted to the particular requirements.
Number | Date | Country | Kind |
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09170777.8 | Sep 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/063416 | 9/13/2010 | WO | 00 | 7/18/2011 |