The present invention relates to a drive element that rotates a movable part about a rotation axis, and a light deflection element using the drive element.
In recent years, by using micro electro mechanical system (MEMS) technology, drive elements that rotate a movable part have been developed. In this type of drive element, a reflection surface is located on the movable part, thereby allowing scanning to be performed at a predetermined deflection angle with light incident on the reflection surface. This type of drive element is installed in image display devices such as head-up displays and head-mounted displays. In addition, this type of drive element can also be used in laser radars that use laser beams to detect objects, etc.
“Shanshan Gu-Stoppel, Thorsten Giese, Hans-Joachim Quenzer, Ulrich Hofmann and Wolfgang Benecke, ‘PZT-Actuated and—Sensed Resonant Micromirrors with Large Scan Angles Applying Mechanical Leverage Amplification for Biaxial Scanning’, Micromachines, issued in 2017, Vol. 8, Issue 7, P215” describes a drive element that rotates a mirror about a rotation axis by driving a pair of support parts parallel to each other. In the drive element, a drive part is placed at each of both ends of the pair of support parts. Both ends of the pair of support parts are driven up and down by these drive parts. Accordingly, torsion is generated at a connection part connecting the middles of the pair of support parts, so that a movable part located at the center of the connection part rotates. Thus, a mirror placed on the movable part rotates about the rotation axis defined by the connection part.
The drive element configured as described above has a simple configuration and thus can be easily formed. However, in the drive element, the rotation angle of the movable part per 1 Vpp is small, so that further improvement of the driving efficiency of the movable part is required.
A first aspect of the present invention is directed to a drive element. The drive element according to this aspect includes: a pair of drive parts placed so as to be aligned in one direction; a movable part placed between the pair of drive parts; a pair of support parts placed such that the pair of drive parts and the movable part are interposed therebetween; a pair of connection parts connecting the pair of support parts to the movable part; and a fixing part connected to at least each of the pair of drive parts in an alignment direction of the pair of drive parts. Both end portions of the pair of support parts are connected to the pair of drive parts, respectively. Gaps each having a predetermined length are provided between the pair of support parts and the pair of drive parts so as to extend in the alignment direction of the pair of drive parts.
In the drive element according to this aspect, since the pair of support parts and the pair of drive parts are separated from each other by the gaps, curving of support parts at the positions of the gaps is not inhibited by the drive parts. In addition, the driving force of each drive part generated around each gap is transmitted to the support part via the connection range other than the gap. Therefore, the support parts can be more efficiently driven by the drive parts, so that the driving efficiency of the movable part can be increased.
A second aspect of the present invention is directed to a light deflection element. The light deflection element according to this aspect includes the drive element according to the first aspect and a reflection surface located on the movable part.
Since the light deflection element according to this aspect includes the drive element according to the first aspect, the driving efficiency of the movable part can be increased. Therefore, the driving efficiency of the reflection surface can be increased, so that deflection of and scanning with light can be performed at a higher deflection angle.
The effects and the significance of the present invention will be further clarified by the description of the embodiment below. However, the embodiment below is merely an example for implementing the present invention. The present invention is not limited to the description of the embodiment below in any way.
It should be noted that the drawings are solely for description and do not limit the scope of the present invention by any degree.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. For convenience, in each drawing, X, Y, and Z axes that are orthogonal to each other are additionally shown. The Y-axis direction is a direction parallel to a rotation axis of a drive element, and the Z-axis direction is a direction perpendicular to a reflection surface located on a movable part.
As shown in
The pair of drive parts 11 are placed so as to be aligned in the X-axis direction. In a plan view, the shapes and the sizes of the pair of drive parts 11 are the same as each other. The shape of each drive part 11 is a rectangular shape in a plan view in the case where no slit S1 is formed therein. The pair of drive parts 11 are placed such that ends on the inner side (movable part 14 side) thereof are parallel to the Y axis.
The pair of fixing parts 12 are placed such that the pair of drive parts 11 are interposed therebetween in the X-axis direction. The pair of fixing parts 12 have a constant width in the X-axis direction and extend parallel to the Y-axis direction. The drive element 1 is installed on an installation surface by installing the fixing parts 12 on the installation surface. The inner boundaries of the pair of fixing parts 12 are connected to the outer boundaries of the pair of drive parts 11 and the pair of support parts 13.
The pair of support parts 13 are placed such that the pair of drive parts 11 and the movable part 14 are interposed therebetween in the Y-axis direction. The pair of support parts 13 have a constant width in the Y-axis direction and extend parallel to the X-axis direction. The outer boundaries of the pair of support parts 13 are connected to the inner boundaries of the pair of fixing parts 12. In addition, end portions on both sides in the X-axis direction of the pair of support parts 13 are connected to the boundaries in the Y-axis direction of the pair of drive parts 11.
The movable part 14 is placed between the pair of drive parts 11. In the Y-axis direction, the center position of the movable part 14 coincides with the middle positions of the pair of drive parts 11. In the X-axis direction, the center position of the movable part 14 coincides with the middle positions of the pair of support parts 13. Here, the shape of the movable part 14 is a circular shape in a plan view. The shape of the movable part 14 in a plan view may be a shape other than a circular shape, such as a square shape. The reflection surface is located on the upper surface of the movable part 14. The reflection surface 20 is located on the upper surface of the movable part 14, for example, by forming a reflection film thereon by vapor deposition or the like. The reflection surface may be formed by subjecting the upper surface of the movable part 14 to mirror finish.
The pair of connection parts 15 connect the pair of support parts 13 to the movable part 14. The pair of connection parts 15 extend in a straight manner from the middle positions in the X-axis direction of the pair of support parts 13 toward the movable part 14 and are connected to the middle position in the X-axis direction of the movable part 14. The widths in the X-axis direction of the pair of connection parts 15 are constant. The lengths in the Y-axis direction of the pair of connection parts 15 are equal to each other. A cross-sectional shape of each connection part 15 when the connection part 15 is cut along a plane parallel to the X-Z plane is a rectangular shape whose upper side is parallel to the X-Y plane.
A slit S1 is formed at each of both ends in the Y-axis direction of the pair of drive parts 11. The slits S1 are formed so as to extend outward from the ends on the inner side (movable part 14 side) of the pair of drive parts 11 by a predetermined length (depth). The slits S1 are formed by cutting the pair of drive parts 11 in a straight line from the ends on the inner side of the drive parts 11 toward the outer side. The widths and the lengths (depths) of the four slits S1 are equal to each other. Gaps are formed between the drive parts 11 and the support parts 13 by the four slits S1. The drive parts 11 and the support parts 13 are separated from each other by the gaps.
Piezoelectric drivers 11a are placed on the upper surfaces of the pair of drive parts 11. That is, the pair of drive parts 11 each include the piezoelectric driver 11a as a drive source. In a plan view, each piezoelectric driver 11a has a rectangular shape. The width of the piezoelectric driver 11a in the Y-axis direction is equal to the width in the Y-axis direction of a portion, of the drive part 11, interposed between the two slits S1. In addition, the outer boundary of the piezoelectric driver 11a coincides with the inner boundary of the fixing part 12.
The piezoelectric driver 11a has a lamination structure in which electrode layers are placed on the upper and lower sides of a piezoelectric thin film having a predetermined thickness, respectively. The piezoelectric thin film is made of, for example, a piezoelectric material having a high piezoelectric constant, such as lead zirconate titanate (PZT). The electrode layers are made of a material having low electrical resistance and high heat resistance, such as platinum (Pt). The piezoelectric driver 11a is placed by forming the lamination structure, which includes the piezoelectric thin film and the electrode layers on the upper and lower sides thereof, on the upper surface of a substrate included in the region of the piezoelectric driver 11a by a sputtering method or the like.
A substrate of the drive element 1 has the same contour as the drive element 1 in a plan view, and has a constant thickness. The reflection surface 20 and the piezoelectric drivers 11a are placed in corresponding regions of the upper surface of the substrate. The thicknesses of the fixing parts 12 are increased by further stacking a predetermined material on the lower surfaces of portions, of the substrate, corresponding to the fixing parts 12. The material stacked at the fixing parts 12 may be a material different from that of the substrate, or may be the same material as that of the substrate.
The substrate is, for example, integrally formed from silicon or the like. However, the material forming the substrate is not limited to silicon, and may be another material. The material forming the substrate is preferably a material having high mechanical strength and Young's modulus, such as metal, crystal, glass, and resin. As such a material, in addition to silicon, titanium, stainless steel, Elinvar, a brass alloy, etc., can be used. The same applies to the material stacked on the substrate at each fixing part 12.
The pair of drive parts 11 are curved in the Z-axis direction when a drive signal is supplied from a drive circuit which is not shown to the piezoelectric drivers 11a. Accordingly, the pair of support parts 13 are curved in the Z-axis direction. As a result, the connection parts 15 are twisted around a rotation axis R0, and the movable part 14 rotates about the rotation axis R0. Accordingly, the reflection surface 20 rotates about the rotation axis R0.
The reflection surface 20 reflects light incident thereon from above the movable part 14, in a direction corresponding to a deflection angle of the movable part 14. Accordingly, the light (e.g., laser beam) incident on the reflection surface 20 is deflected and scanning is performed with this light as the movable part 14 rotates.
In the present embodiment, as described above, the slits S1 each having a predetermined length (depth) are formed near the boundaries between the pair of drive parts 11 and the pair of support parts 13, and the pair of drive parts 11 and the pair of support parts 13 are separated from each other at the positions of these slits S1. Accordingly, the driving efficiency of the movable part 14 and the reflection surface 20 can be made higher than that in the case where these slits S1 are not formed.
The inventor confirmed that in the configuration of the comparative example in
As shown in
In
In the examination in
First, referring to
Therefore, in the comparative example, in ranges W1 and W2 in
On the other hand, in the configuration of the embodiment, as shown in
Next, the inventor examined the relationship between the depth of each slit S1 in the X-axis direction and the driving efficiency of the movable part 14 by simulation.
First, the inventor obtained an inflection point at which the gradient of the support part 13 which is curved when the movable part 14 is driven switches between increasing and decreasing, by simulation. Here, as shown in
In
In
After obtaining the inflection points P0 as described above, the inventor obtained the relationship between the depth of each slit S1 in the X-axis direction and the driving efficiency of the movable part 14 by simulation.
In
In this simulation, in the configuration in
Here, the depth of the slit S1 (the value on the horizontal axis in
As shown in
That is, in the examinaiton result in
Therefore, from this examinaiton result, the depth of the slit S1 in the X-axis direction is preferably set within a range having, as an upper limit, a depth larger by about 40% than the depth to the inflection point P0, and is more preferably set to around the depth to the inflection point P0. Accordingly, the driving efficiency of the movable part 14 can be increased, and deflection of and scanning with light can be performed at a higher deflection angle by the reflection surface 20.
According to the embodiment, the following effects can be achieved.
As shown in
As shown in
The depth of each slit S1 in the alignment direction of the pair of drive parts 11 (X-axis direction) is preferably set within a range having, as an upper limit, a depth larger by about 40% than the depth to the inflection point P0 at which the gradient of the waveform (gradient of the displacement in the thickness direction) of the support part 13 which is curved when the movable part 14 is driven switches between increasing and decreasing. Accordingly, as shown in the examination result in
The depth of each slit S1 in the alignment direction of the pair of drive parts 11 (X-axis direction) is further preferably set to around the depth to the inflection point. Accordingly, as shown in the examination result in
As shown in
<Modifications>
In the above embodiment, the gap is formed between each drive part 11 and each support part 13 by continuously forming the slit S1 having a constant width in the Y-axis direction, but the method for forming the gap is not limited thereto. For example, the width in the Y-axis direction of the gap may be changed depending on the position in the X-axis direction by changing the width of the drive part 11 or the support part 13 in the X-axis direction. The gap does not have to be continuous in the X-axis direction, and may be formed intermittently in the X-axis direction. However, in order to further increase the driving efficiency of the movable part 14, it is preferable that the gap is formed continuously in the X-axis direction from the end on the movable part 14 side of the drive part 11 as in the above embodiment.
The shape of the drive element 1 in a plan view and the dimensions of each part of the drive element 1 are also not limited to those shown in the above embodiment, and can be changed as appropriate. The shape and the size of each piezoelectric driver 11a in a plan view can also be changed as appropriate. In addition, the thickness, the length, the width, and the shape of each fixing part 12 can also be changed as appropriate. For example, the thickness of each fixing part 12 may be equal to the thicknesses of each drive part 11 and each support part 13. The thickness, the width, and the shape of each fixing part 12 can be changed as appropriate as long as the drive element 1 can be installed on the installation surface.
In the above embodiment, both ends of the pair of support parts 13 are connected to the pair of fixing parts 12, but both ends of the support parts 13 do not have to be connected to the fixing parts 12. For example, the width in the Y-axis direction of each fixing part 12 may be set to be equal to the width in the Y-axis direction of each drive part 11, and both end portions of the support parts 13 may be connected to only both edges in the Y-axis direction of the drive parts 11. In this case as well, the driving efficiency of the movable part 14 can be increased by providing gaps (slits S1) between the support parts 13 and the drive parts 11. In addition, in the configuration in
The drive element 1 may be used as an element other than the light deflection element 2. In the case where the drive element 1 is used as an element other than the light deflection element 2, the reflection surface 20 does not have to be placed on the movable part 14, and a member other than the reflection surface 20 may be placed thereon.
In addition to the above, various modifications can be made as appropriate to the embodiment of the present invention, without departing from the scope of the technological idea defined by the claims.
Number | Date | Country | Kind |
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2021-025988 | Feb 2021 | JP | national |
This application is a continuation of International Application No. PCT/JP2022/003591 filed on Jan. 31, 2022, entitled “DRIVE ELEMENT AND LIGHT DEFLECTION ELEMENT”, which claims priority under 35 U.S.C. Section 119 of Japanese Patent Application No. 2021-025988 filed on Feb. 22, 2021, entitled “DRIVE ELEMENT AND LIGHT DEFLECTION ELEMENT”. The disclosures of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP22/03591 | Jan 2022 | US |
Child | 18235708 | US |