Drive for a mechanical loom

Information

  • Patent Grant
  • 6247503
  • Patent Number
    6,247,503
  • Date Filed
    Monday, August 16, 1999
    24 years ago
  • Date Issued
    Tuesday, June 19, 2001
    23 years ago
Abstract
A drive for a mechanical loom. The drive includes a main drive shaft (2) that is mounted in a machine frame (1) and is driven by a drive motor (5) which is disposed coaxially to the main drive shaft (2) and directly connected thereto. The main drive shaft (2) is preferably designed as a motor shaft for the drive motor (5).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a loom drive system comprising a main drive shaft supported in a loom frame and driven by a drive motor.




2. Description of the Related Art




A loom drive system is known from the European patent document A 0,726,345 comprising a main'drive shaft supported in the loom frame and driven through transmission elements, for instance a belt system, by a drive motor. The main drive shaft is fitted with a switching gear wheel which, in a first position, engages both a gear to drive at least one batten and a gear to at least drive shed forming means and which, in such second position, engages only one of the said two gears. The switching gearwheel and the main drive shaft are non-rotatably connected to each other by spline connections, so that the switching gear wheel can be axially shifted relative to the main drive shaft while being connected without play in the circumferential direction to the main drive shaft This play-free circumferential connection is required to enable varying the transmitted drive torque between positive and negative values. A clutch and/or a switched brake may be inserted in the connection between the drive motor and the main drive shaft. For gripper looms, the first gear moreover may power a gripper drive. During normal, fast weaving and during slow operation the switching gear wheel engages both gears, whereas during the so-called filling-search, the switching gear wheel is disengaged from the first gear and is only engaged with the second gear. During slow operation and during a filling search, the main drive motor is operated at a lesser speed than during normal weaving. Alternatively, in such a case a slow motor may provide the drive power.




SUMMARY OF THE INVENTION




The objective of the invention is to improve a drive system of the initially cited kind.




This problem is solved by mounting the drive-motor shaft coaxially with the main drive shaft and connected directly to it.




Because of this configuration, the overall assembly is more compact, requiring less installation space. Furthermore the transmission elements between the drive motor and the main drive shaft are eliminated, thereby eliminating the energy losses caused by such transmission elements.




In an especially advantageous embodiment of the invention, the main drive shaft functions also as the shaft of the drive-motor. Again, compactness is achieved thereby, and at the same time energy losses are reduced further. Transmission elements are absent that would cause energy losses between the drive motor and the main drive shaft. Also bearings for the main drive shaft, that is for the drive motor shaft, may be eliminated, and energy losses are cut still further.




In another embodiment of the invention, the main drive shaft is supported so as to allow its axial displacement and is adjustable, by shifting devices, between a first and a second position, and this axially displaceable main drive shaft is fitted with a switching gear wheel affixed to it both circumferentially and axially, said switching gear wheel when in a first position engaging at least two gears and when in a second position engaging only one gear powering drive systems. Such a main drive shaft may be substantially manufactured on a lathe and accordingly with tight tolerances and economically. The switching gear wheel present on the main drive shaft moreover may be manufactured so as to be integral with the main drive shaft or it may be mounted in a known manner on the main drive shaft. When the switching gear wheel is rigidly attached both axially and circumferentially to the main drive shaft, special manufacturing procedures known in the prior art for ensuring accurate manufacture of axial toothings between the main drive shaft and the switching gear wheel that would permit the switching gearwheel to be axially shifted on the main drive shaft while avoiding play in the circumferential direction are avoided.




In a further embodiment of the invention, the main drive shaft is supported by roller bearings including an outer race and rollers which engage the main drive shaft. Such bearings offer the advantages of containing only a small number of parts and permitting axial shifting of the main drive shaft.




In a further embodiment of the invention, a drive motor rotor is mounted on the main drive shaft and togetherwith the shaft is axially displaceable relative to an associated stationary stator. This configuration allows easy connection of the rotor to the main shaft. Preferably the longitudinal centers of the rotor and the stator will be located substantially in a common radial plane for permitting the main drive shaft to engage both drive elements. This provides the advantage that, when the drive motor is energized, the stator will not exert axial, electromagnetic forces on the rotor. As a result, the main drive shaft will not be shifted to a different position during weaving due to movement induced by electromagnetic forces. The rotor and stator are approximately the same axial length and the rotor is thus constrained by a substantially large axial force to remain at a defined position relative to the stator. Accordingly the main drive shaft is kept in a position during normal weaving from which it will neither move axially nor oscillate.




In a preferred embodiment, the angular speed and/or the angular position and/or the drive torque and/or the direction of rotation of the drive motor shall be controlled. As a consequence, the main drive shaft can be powered at a particular desired speed and direction of rotation using only one drive motor.




Further features and advantages of the invention are revealed in the following description and drawings, showing illustrative embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partly sectional schematic elevation view of a loom drive system according to the invention,





FIG. 2

shows detail F


2


of

FIG. 1

on an enlarged scale,





FIG. 3

is similar to

FIG. 2

for a different position of the main drive shaft,





FIG. 4

is a partial section view taken along line IV—IV of

FIG. 1

on an enlarged scale showing the mutual configuration of the drive gears,





FIG. 5

shows detail the cutaway F


5


of

FIG. 1

on a larger scale,





FIG. 6

is partial section view of a different embodiment of a drive system according to the invention,





FIG. 7

shows the embodiment of

FIG. 6

with the main drive shaft at a second position,





FIG. 8

is a section view of another embodiment of a drive system of the invention,





FIG. 9

shows detail F


9


of the embodiment of

FIG. 8

on a larger scale and in another position of the main drive shaft, and





FIG. 10

is a partial section view taken along line X—X of FIG.


8


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




As regards the loom drive system shown in

FIGS. 1 through 5

, a main drive shaft


2


is supported by roller bearings


3


,


4


in a frame of a loom. The main drive shaft


2


is powered for example by an electric drive motor


5


. The main drive shaft


2


is fitted with a switching gear wheel


6


comprising a spur gear. The switching gear wheel


6


may be made integrally with the main drive shaft


2


or it may be non-rotatably affixed on the latter as a separately manufactured element.




The switching gear wheel


6


engages a drive gear


9


fitted with spur teeth and connected by a shaft


10


to drive elements


11


. Illustratively the drive elements


11


are shed driving means consisting of a dobby, a cam box, a Jacquard machine or arbitrary other shed-forming devices. The drive elements


11


simultaneously may also be used to drive selvage forming means and to positively drive a whip roll. Moreover the switching gear wheel


6


engages a straight, spur-type drive gear


12


connected by a shaft


13


to second drive elements


14


. These further drive elements


14


illustratively are the batten drive means and in the case of a gripper loom, they drive the gripper devices or gripper bands. The second drive elements


14


also can be used to drive selvage tuck-in devices, cloth spooling and waste-winding devices. In the embodiment shown, the main drive shaft


2


and the shafts


10


and


13


all extend parallel.




To limit the torque applied by the main drive shaft


2


, the diameter of the switching gear wheel


6


is made smaller than that of the drive gears


9


and


12


. The drive gear


12


is connected to the drive elements


14


by the shaft


13


comprising the batten drive and preferably rotates at one revolution per filling insertion. The drive gear


9


is connected by the shaft


10


to the first drive elements


11


comprising the shed-forming drive means and rotates for instance only by half a revolution for one revolution of the drive elements


14


because the shed-forming means need only pass through half a cycle per filling insertion. Therefore, the diameter of the drive gear


9


may be twice that of the drive gear


12


.




In a first position shown in

FIGS. 1 and 2

and wherein the loom while weaving is powered by the main drive shaft


2


, the switching gear wheel


6


engages the two drive gears


9


and


12


and as a result these drive gears


9


and


12


are powered by the main drive shaft


2


. Following loom stoppage, when the drive elements


14


must be separated from the main drive shaft


2


forthe purpose of carrying out a so-called filling search motion, the main drive shaft


2


together with the switching gearwheel


6


is axially shifted into a second position as shown in FIG.


3


. In this position the switching gear wheel


6


remains engaged with the drive gear


9


, however it is disengaged from the drive gear


12


and as a result only the drive gear


9


will still be powered by the main drive shaft


2


.




Shifting devices


7


,


8


are used to axially displace the main drive shaft


2


. The shifting device


7


comprises a rod


16


fitted with a hook


17


and a fitting


18


. A further rod


19


is mounted on the fitting


18


. The end of the rod


16


opposite the hook


17


acts as a piston


21


guided inside a cylinder


22


and fitted with a piston seal


20


, for instance an O ring. The cylinder


22


is connected to an hydraulic control device


34


(

FIG. 1

) that may correspond to the control device in the European patent document A 0,726,345, or it may be a pneumatic control device which may displace the rod


16


in one direction, that is toward the main drive shaft


2


. A return spring


23


is provided to move the rod in the opposite direction. The hook


17


is mounted eccentrically of the rod and of the axis of the main drive shaft


2


and, as a result, the hook can enter an undercut clearance


24


or slot in the main drive shaft


2


. The rod


16


furthermore cooperates with a wear-resistant pin


25


attached, for instance by threads, into the main drive shaft


2


. By axially displacing the bolt


16


, the main drive shaft


2


in turn is displaced axially. As shown in

FIGS. 2 and 3

, the shifting device


8


contains a piston


27


fitted with a sealing ring


26


, for instance an


0


ring, and guided inside the cylinder


28


. The piston


27


cooperates with a wear-resistant pin


29


which is fixed, for example by threads into the main drive shaft


2


. The cylinder


28


like the cylinder


22


can be actuated by a corresponding control device


35


(FIG.


1


). Even though the shifting device


8


is not mandatory because the shifting device


7


is able to displace the main drive shaft


2


in both directions, nevertheless the pair of shifting devices


7


,


8


is preferred because in such a design the two pins


25


and


29


limit the axial excursion of the main drive shaft


2


. An appropriate slight play is left in the vicinity of the pins


25


,


29


to secure, by these mechanical elements, the main drive shaft


2


against undesired axial slippage.




As shown in

FIGS. 3 and 4

, the teeth of the drive gear


12


include a clearance


30


extending over at least part of the axial length of the gear in order that, at the position shown in

FIG. 3

, the drive gear


12


can be disengaged from the switching gear wheel


6


even though the side flank


31


of the gear


12


and the side flank


32


of the switching gearwheel


6


are overlapping. As shown by

FIG. 3

, the switching gearwheel


6


rotates freely relative to the drive gear


12


in that position. Accordingly the drive gear


12


may be made comparatively wide without the need to axially displace the main drive shaft


2


over a correspondingly large distance in order to disengage the switching gear wheel


6


from the drive gear


12


. Preferably the teeth of the switching gear wheel


6


are beveled at the side flank


32


facing the drive gear to facilitate engagement with the drive gear


12


.




The rod


19


of the shifting device


7


acts as a stop for the drive gear


12


(FIG.


5


). At least one aperture


12


of the drive gear


12


is associated with the rod


19


. To facilitate entry of the bolt


19


into an aperture


33


, the end of the rod is beveled. The rod


19


is mounted in such manner relative to the rod


16


that it will not enter an aperture


33


in the drive gear


12


when in the position of

FIG. 2

, but it will enter an aperture it in the position of FIG.


3


. Preferably the rod


19


already cooperates with an aperture


33


before the switching gear wheel


6


separates from the drive gear


12


, that is, before the main drive shaft


2


has reached the position of FIG.


3


. This feature assures that the drive gear


12


already has been stopped when the switching gear wheel


6


and the drive gear


12


become disengaged. On the other hand, as regards this configuration, the bolt


19


no longer can cooperate with an aperture


33


when the switching gear wheel


6


and the drive gear


12


are engaged along a given width of the gear teeth. It is clear that in this embodiment every aperture


33


in the drive gear


12


is situated at a location associated with a clearance


30


whereby, when the rod


19


enters a clearance


33


, a clearance


30


shall be opposite the switching gearwheel


6


which then is freely rotatable within this clearance


30


.




The main drive shaft


2


supported by bearings


3


and


4


in the loom frame


1


is simultaneously the shaft of the drive motor


5


. As shown by

FIGS. 2

,


3


and


5


, the bearings


3


and


4


each are fitted with an outer race


36


,


39


affixed between the loom frame


1


and resp. a flange


37


,


41


fastened by screws to the loom frame


1


. Several bearing rollers, for instance cylindrical rollers


38


,


40


, run in the outer races


36


,


39


of the bearings


3


,


4


and directly on the main drive shaft


2


. In this region the main drive shaft


2


is hardened, for instance by heat hardening. With the rollers


38


,


40


directly cooperating with the main drive shaft


2


, the number of necessary parts is reduced. Also the axial displace ability of the main drive shaft


2


is enabled.




The rotor


42


of the drive motor


5


is mounted on the main drive shaft


2


, and preferably is rigidly affixed to it so that the rotor


42


and the main drive shaft


2


may be mutually shifted axially. The stator


44


of the drive motor


5


is held in a motor housing


43


and attached to the loom frame


1


. In this embodiment the motor housing


43


is fitted with a threaded end


45


which is screwed into the threaded flange


41


. The flange


41


is configured in such manner that the stator


44


is concentric with the rotor


42


. The opposite end of the motor housing


43


also is fitted with a threaded end


46


onto which is threaded a flange


47


containing the shifting device


8


. In accordance with another embodiment, fixing by threaded ends may be replaced by screw-tightened flange connections.




As shown, the stator


44


in both positions of

FIGS. 1 and 3

encloses the major part of the rotor


42


. In the positions shown in

FIGS. 1 and 3

, the main drive shaft


2


is located at either extreme axial position and thereby the stator


44


substantially encloses the rotor


42


, and likewise when the rotor


42


is in an axial position in-between the extreme ones of

FIGS. 1 and 3

. As a result, the drive motor


5


always can apply a drive torque to the main drive shaft


2


, regardless of the axial position of the main drive shaft


2


.




The rotor


42


and the stator


44


are axially configured in such a way that if the drive motor


5


is energized when in the position of

FIG. 1

, which is that of the main drive shaft


2


during normal weaving, no axial electromagnetic forces, or practically none, are exerted by the stator


44


on the rotor


42


. This means for instance that the rotor


42


must be positioned in the axial center of the stator


44


when the magnetic field lines are symmetric in the normal weaving position of the main drive shaft


2


. Because electromagnetic forces arise between the stator


44


and the rotor


42


upon energizing the stator


44


of the drive motor


5


in the position of FIG.


3


and load the main drive shaft


2


in the position of

FIG. 1

, the shifting device


7


must be able to exert enough force to keep the main drive shaft


2


in the position of FIG.


3


.




In the illustrated embodiment, the axial length of the rotor


42


equals that of the stator


44


. In the position shown in

FIG. 1

, the rotor


42


and the stator


44


are exactly opposite each other and therefore no axial forces are exerted by the stator


44


on the rotor


42


when the motor


5


is energized. Because of the identical lengths of the rotor


42


and stator


44


, the advantage is achieved that when the drive motor


5


is energized, a slight axial shift between the rotor


42


and the stator


44


generates comparatively large axial forces which align the rotor


42


and the main drive shaft


2


relative to the stator


44


. Accordingly, during weaving, that is in the position of

FIG. 1

, the main drive shaft


2


is constrained by a comparatively large force to be located at a defined axial position and retained there so that the main drive shaft


2


will neither shift nor oscillate axially.




The drive system comprises a lubricating oil supply


48


, shown in

FIG. 5

, which moves oil through conduits


49


and


50


and oil passages


51


,


52


,


53


(

FIG. 1

) in the loom frame


1


to the bearings


3


and


4


in order to lubricate the rollers


38


,


40


and their outer races


36


,


39


and the rollers


38


,


40


relative to the main drive shaft


2


. Oil seals (not shown) prevent the oil from leaking out of the passages


51


,


52


,


53


. For example, the lubricating-oil supply


48


may correspond to the lubricating-oil circuit described in the European patent document A 0,726,345.




The drive motor


5


is a controlled motor, preferably with regard to its speed and/or its angular position and/or its drive torque and or its direction of rotation. Such control is carried out by the control unit


54


shown in FIG.


1


. This control unit


54


receives commands from an input unit


55


that determine the starting or stopping, slow operation or filling finder motion of the loom, separation and then re-engagement at desired angular positions of the switching gear wheel


6


and the drive gear


12


.




The drive system contains a sensor


56


cooperating with an encoding disk


57


illustratively mounted on the main drive shaft


2


and connected to the control unit


54


to detect the angular position of the main drive shaft


2


. The sensor


56


is designed in such manner that it can cooperate with the encoding disk


57


at any axial position of the main drive shaft


2


. Illustratively, the sensor


56


contains a photo-emitter


58


and a photo-detector


59


at a distance from each other larger than the axial shifting path of the main drive shaft


2


. The encoding disk


57


is fitted, for instance, with apertures configured in a defined manner and through which pass light beams from the emitter


58


to the detector


59


. Of course, in other embodiments, the sensors


56


may operate on different principles, for instance magnetic, electromagnetic, etc.




The determination of angular position of the main drive shaft is important for the mutual engagement and disengagement of the switching gear wheel


6


and drive gear


12


. When the drive motor


5


is controllable, the determination of angular position of the main drive shaft is also important with regard to feedback control of angular position and/or speed and/or drive torque of the drive motor


5


using the control unit


54


.




In this embodiment the control unit


54


furthermore is connected to proximity switches


60


and


61


associated with the main drive shaft


2


. The proximity switch


60


detects whether the main drive shaft


2


is in the position of FIG.


1


. It prevents the control unit


54


from starting the loom unless the main drive shaft


2


is in the position of FIG.


1


. The proximity switch


61


detects whether the main drive shaft


2


is in the position as shown in FIG.


3


. It then commands the control unit


54


to validate starting a filler finding motion. The proximity switch


60


moreover detects whether the switching gear wheel


6


again engages the drive gear


12


following a filling search.




The main drive shaft


2


is in the position shown in

FIG. 1

during normal weaving. The drive motor


5


is actuated by the control unit


54


so that it runs at a predetermined weaving rate. If weaving must be slow, the drive motor


5


is commensurately controlled by the control unit


54


. If the main drive shaft


2


must be stopped, the drive motor


5


is controlled by the control unit


54


to apply a braking torque to the main drive shaft


2


. If a filling search must be carried out, the shifting devices


7


and


8


are controlled in an appropriate way such that the main drive shaft


2


is axially shifted into a position as shown in

FIG. 3

, whereby the switching gear wheel


6


is disengaged from the drive gear


12


at least with respect to the batten drive but remains engaged with respect to the gear


9


powering the shed-forming drive. Thereupon, the drive motor


5


is so controlled by the control unit


54


that when a filling search displacement at low speed is carried out, the drive gear


9


is actuated until a filling has been released from the shed forming means. Then the drive motor


5


is controlled in such a way that the main drive shaft


2


is returned to the same angular position as before the filling search. In this angular position the switching gear wheel


6


is caused to again engage the drive gear


12


by axially shifting the main drive shaft


2


by the shifting devices


7


and


8


into the position shown in FIG.


1


. Thereafter, normal weaving may be resumed.





FIGS. 6 and 7

show an embodiment similar to that of

FIG. 1

wherein, however, the drive motor


5


is mounted within the loom frame


1


. In the loom frame


1


, a flange


41


is mounted on the bearing


4


to which the motor housing


43


, together with the stator


44


, will be secured. A clamp


62


that houses the shifting device


8


is mounted between the motor housing


43


and the outside of the loom frame


1


. A flange


63


is secured to the outside of the loom frame


1


and holds the clamp


62


against the motor housing


43


and the housing


43


against the flange


41


.




Even though a brake torque may be applied using a controllable drive motor


5


, the embodiment of

FIGS. 6 and 7

additionally provides a brake


64


to stop the loom. The brake


64


illustratively comprises brake shoes


65


acting against the sides of the drive gear


9


that functions as a brake disk. This brake


64


may be engaged at every loom stoppage to prevent the main drive shaft


2


from rotating during such a stoppage. Using a brake


64


cooperating with the drive gear


9


offers the advantage that this brake can be activated with the position of the main drive shaft


2


as shown in

FIGS. 2 through 6

and likewise as shown in FIG.


7


.




The brake


64


may be driven by hydraulic or electromagnetic means (not shown). In the latter case the brake shoes


65


are moved into a braking position by springs, for instance, and are moved out of braking position electromagnetically, so that, in the event of power failure, the loom will be braked and held in the braked position.




When the main drive shaft


2


is in the position shown in

FIG. 7

, the rotor


42


and the stator


44


are mutually offset in the axial direction. However, because the stator


44


substantially encloses the rotor


42


, even in the position of

FIG. 7

, a drive torque can be exerted by the drive motor


5


on the main drive shaft


2


. If a brake


64


is provided and if, during normal weaving with the main drive shaft


2


in the position shown in

FIG. 6

the rotor


42


and the stator


44


are configured in such a way that no electromagnetic forces are exerted by the stator


44


on the rotor


42


when the drive motor


5


is energized, then the shifting device


8


may be eliminated. In such a case the axially acting electromagnetic forces effective in the position of

FIG. 7

when the drive motor


5


is energized are able to axially shift the main drive shaft


2


. Because the main drive shaft


2


is still locked by the brake


64


, the switching gear wheel


6


and the drive gear


12


can then be made to engage.




Clearances


74


for circulating a coolant are present in the motor housing


43


shown in

FIGS. 6 and 7

. The coolant is supplied from a reservoir (not shown) through a feed line


75


and is drained through an exhaust conduit


76


to a discharge (not shown). Two ducts


78


and


79


separated by a partition


77


are provided between the motor housing


43


and the loom frame


1


to allow the coolant to return to the clearances


74


. The coolant may be in the form of a lubricant or water or any other cooling medium, such as compressed air. Seals are provided to prevent the coolant from leaking and thereby reach, for instance, the stator


44


, the rotor


42


or the main drive shaft


2


. The stator


44


of the drive motor is cooled in this manner. Moreover, means may be provided to cool the rotor also, for instance by using air. When heat is dissipated at the stator


44


, cooling of the stator alone generally will suffice.




As regards the embodiment shown in

FIGS. 8 through 10

, the main drive shaft


2


is supported in the manner described in the above described embodiments by means of bearings


3


and


4


in loom frame


1


. The rotor


42


of the main drive motor is mounted on the main drive shaft


2


between the bearings


3


and


4


. The motor housing


43


together with the stator


44


is so configured within the loom frame


1


that the stator


44


substantially encloses the rotor


42


at any of the possible axial positions. The axially displaceable main drive shaft


2


is fitted with a gear


66


engaging a drive gear


9


that activates other drive elements including the shed forming drive system. The end of the main drive shaft


2


opposite the end on which gear


66


is fitted with a coupling element


67


. This coupling element


67


is formed by milling out part of the main drive shaft


2


.




In this embodiment the rotor


42


and the stator


44


have different lengths. The stator


44


is somewhat longer, for instance by a few mm, than the rotor


42


. Because the rotor


42


and the stator


44


are not exactly the same length, the axial electromagnetic forces which, upon energization of the drive motor


5


, drive the rotor


42


towards the middle of the stator


44


, are smaller than when the rotor


42


and the stator


44


are of equal lengths.




The axially displaceable main drive shaft


2


can be shifted in both directions by means of a shifting device


80


. The main drive shaft


2


includes an axial clearance fitted with an annular slot


81


. A hook


82


mounted on a rod


83


extends into this annular slot


81


. At the end located away from the hook


82


, the rod


83


defines a piston


84


guided inside a cylinder


85


. The cylinder


85


is dual acting and can be reciprocated by a hydraulic or pneumatic control device (not shown). The rod


83


is sealed in the vicinity of the hook


82


by a sealing ring


92


inserted into a flange


88


. A sealing ring, for instance an O ring


93


, is mounted on the piston


84


and seals the latter relative to the cylinder


85


. Like the previous embodiments, an encoding disk


57


is mounted on the main drive shaft


2


and cooperates with a sensor


56


containing a photo-emitter


58


and a photo-detector


59


. Also, proximity switches


60


and


61


cooperate with the encoding disk


57


to detect the particular extreme axial positions of the main drive shaft


2


.




A second shaft


68


is supported in the loom frame


1


coaxially with the main drive shaft


2


. This shaft


68


comprises a coupling element


69


corresponding to the coupling element


67


.

FIG. 10

shows the shape of the coupling elements


67


and


69


. A guide element


70


is secured to the shaft


68


and allows axial displacement of the main drive shaft


2


inside this element. The purpose of the guide element


70


is to keep the main drive shaft


2


and the shaft


68


mutually aligned. The shaft


68


is supported by bearings


71


,


72


in the loom frame


1


and a system


73


of several cams cooperates with cam slides (not shown). These cam slides are mounted on the loom's batten shaft.




The bearing


3


of the main drive shaft


2


is supported by a spacer


86


in the loom frame


1


. In this embodiment, the spacer


86


is fitted with an annular slot that defines an external bearing race and therefore a separate race for the bearing


3


is unnecessary. The outer race


39


of the bearing


4


is fixed by a clamp


87


and a flange


88


to the loom frame


1


. The shifting device


80


is seated in this flange


88


. The bearing


71


is held by a press-fit in the spacer


86


and on the shaft


68


. The bearing


72


is press-fitted in a flange


89


fixed to the loom frame


1


. The motor housing


43


is clamped between the spacer


86


and the clamp


87


because the flanges


88


and


89


are fixed to the loom frame


1


. The spacer


86


and the spacer


87


as well as parts of the flanges


88


and


89


are inserted into a borehole


90


of the loom frame


1


. A chamber


91


is provided in the borehole


90


between the spacer


86


and the clamp


87


near the motor housing


43


to pass coolant in a manner similar to that described in connection with

FIGS. 6 and 7

.




In the position shown in

FIG. 8

, the main drive shaft


2


drives both the drive gear


9


and the cam system


73


. The main drive shaft


2


in this position is powered at the normal weaving rate or at a lesser speed for slow operation. If a filling search must be carried out, the main drive shaft


2


is shifted into the position of

FIG. 9

while the coupling elements


67


and


69


are separated. Thereafter only the drive gear


9


will be connected to the main drive shaft


2


and as a result a so-called filling search displacement can be carried out. If weaving is to resume, the main drive shaft


2


is shifted back into the position of FIG.


8


. The drive shaft


68


is locked into its angular position by appropriate means (not shown) during the filling search.




This inventive design of a loom drive system requires fewer parts than conventional designs and the energy losses are thus comparatively low. Fewer friction-creating bearings are needed. Moreover, transmission elements between the drive motor and the main drive shaft, such as belt or chain transmissions that cause energy losses and are subject to wear and hence require maintenance, are eliminated. The drive system of the invention furthermore is capable of transmitting large torques required when the loom is to be operated at slow rates, that is when the main drive shaft


2


is run at a slower speed.




The design as a whole requires comparatively few oil seals cooperating with a rotating shaft and hence entails lower energy losses. The rotating main drive shaft


2


requires few if any oil seals, that is, a borehole may be present at the bottom of and in the flange


41


to drain oil that might flow from the passages


51


,


52


,


53


toward the drive motor


5


. However, an oil seal may be provided for safety beyond the bearing


4


as seen in the direction toward the drive motor


5


as illustrated.




The invention is not restricted to the shown and described illustrative embodiments. In particular features of one embodiment may be combined with those of another. Illustratively, the brake


64


described in relation to

FIGS. 6 and 7

also may be used in the embodiment of

FIGS. 1 through 5

or in that of

FIGS. 8 through 10

. Furthermore the main drive shaft


2


described as being integral in the embodiments might be formed of two or more parts. Again, the main drive shaft need not be integral with or be a component of a motor shaft. In particular, a drive motor shaft might be connected by a coupling directly to the main drive shaft


2


, such coupling allowing axial shifting but enabling angular ganging in the circumferential direction, for instance forming a coupling


67


,


69


,


70


corresponding to the embodiment of

FIGS. 8 through 10

, between the main drive shaft


2


and the shaft


68


.



Claims
  • 1. A loom drive system comprising:a loom frame (1); a drive motor (5); having a drive shaft a main drive shaft (2) driven by the drive motor (5) and supported in the loom frame (1); and the drive motor (5) is coaxial with the main drive shaft (2) and is directly connected to the main drive shaft (2).
  • 2. The drive system as claimed in claim 1, wherein the drive motor (5) comprises a shaft, and the main drive shaft (2) is the shaft of the drive motor (5).
  • 3. The drive system as claimed in claim 1, wherein the main drive shaft (2) is fitted with an axial extension entering a motor housing (43) of the drive motor (5), said housing being mounted on or in the loom frame (1).
  • 4. The drive system as claimed in claim 1, wherein the main drive shaft (2) is supported between two bearings (3, 4) in the loom frame (1) and is partially enclosed by a motor housing (43) of the drive motor (5), and the motor housing (43) is mounted in the loom frame (1).
  • 5. The drive system as claimed in claim 1, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2).
  • 6. The drive system as claimed in claim 1, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2), and the main drive shaft (2) is supported in axially displaceable manner and can be shifted by shifting devices (7, 8, 80) between a first position whereat the main drive shaft (2) engages both of the drive elements (9, 12; 9, 68) and a second position whereat the main drive shaft (2) engages only one of the drive elements (9).
  • 7. The drive system as claimed in claim 1, wherein the main drive shaft (2) is supported in the loom frame (1) by roller bearings (3, 4) each comprising an outer race (36, 39) and a roller (38, 40).
  • 8. The drive system as claimed in claim 6, wherein the drive elements (9, 12; 68) comprise drive gears, and the main drive shaft (2) is axially displaceable and fitted with a switching gear wheel (6) rigidly joined to the main drive shaft (2) at its axial and circumferential directions and which, in the first position the main drive shaft (2) engages at least two drive gears (9, 12) and in the second position the main drive shaft (2) engages only one of the drive gears (9).
  • 9. The drive system as claimed in claim 1, wherein the drive motor (5) comprises a rotor (42) which is mounted on the main drive shaft (2) and together with the main drive shaft (2), is axially displaceable relative to an associated stationary stator (44).
  • 10. The drive system as claimed in claim 9, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2), and longitudinal centers of the rotor (42) and the stator (44) lie substantially in a common radial plane at a position where the main drive shaft (2) engages both of the drive elements (9, 12; 9, 68).
  • 11. The drive system as claimed in claim 1, further comprising a detecting device (56, 57, 58, 59, 60, 61) associated with the main drive shaft (2) and configured for detecting angular position and/or axial position of the main drive shaft (2).
  • 12. The drive system as claimed in claim 5, further comprising a switchable stop (19, 33) or brake system (64) that is associated with the drive element (12, 68) and is engageable with the main drive shaft (2) or the drive element (9) that permanently engages the main drive shaft (2).
  • 13. The drive system as claimed in claim 1, wherein angular speed and/or angular position and/or drive torque and/or direction of rotation of the drive motor (5) can be controlled by a control device.
Priority Claims (1)
Number Date Country Kind
9700033 Jan 1997 BE
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/EP98/00133 WO 00 8/16/1999 8/16/1999
Publishing Document Publishing Date Country Kind
WO98/31856 7/23/1998 WO A
US Referenced Citations (4)
Number Name Date Kind
4476899 Schwarz et al. Oct 1984
4874018 Van Bogaert et al. Oct 1989
5617901 Adriaen et al. Apr 1997
5642757 Froment et al. Jul 1997