Information
-
Patent Grant
-
6247503
-
Patent Number
6,247,503
-
Date Filed
Monday, August 16, 199925 years ago
-
Date Issued
Tuesday, June 19, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A drive for a mechanical loom. The drive includes a main drive shaft (2) that is mounted in a machine frame (1) and is driven by a drive motor (5) which is disposed coaxially to the main drive shaft (2) and directly connected thereto. The main drive shaft (2) is preferably designed as a motor shaft for the drive motor (5).
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a loom drive system comprising a main drive shaft supported in a loom frame and driven by a drive motor.
2. Description of the Related Art
A loom drive system is known from the European patent document A 0,726,345 comprising a main'drive shaft supported in the loom frame and driven through transmission elements, for instance a belt system, by a drive motor. The main drive shaft is fitted with a switching gear wheel which, in a first position, engages both a gear to drive at least one batten and a gear to at least drive shed forming means and which, in such second position, engages only one of the said two gears. The switching gearwheel and the main drive shaft are non-rotatably connected to each other by spline connections, so that the switching gear wheel can be axially shifted relative to the main drive shaft while being connected without play in the circumferential direction to the main drive shaft This play-free circumferential connection is required to enable varying the transmitted drive torque between positive and negative values. A clutch and/or a switched brake may be inserted in the connection between the drive motor and the main drive shaft. For gripper looms, the first gear moreover may power a gripper drive. During normal, fast weaving and during slow operation the switching gear wheel engages both gears, whereas during the so-called filling-search, the switching gear wheel is disengaged from the first gear and is only engaged with the second gear. During slow operation and during a filling search, the main drive motor is operated at a lesser speed than during normal weaving. Alternatively, in such a case a slow motor may provide the drive power.
SUMMARY OF THE INVENTION
The objective of the invention is to improve a drive system of the initially cited kind.
This problem is solved by mounting the drive-motor shaft coaxially with the main drive shaft and connected directly to it.
Because of this configuration, the overall assembly is more compact, requiring less installation space. Furthermore the transmission elements between the drive motor and the main drive shaft are eliminated, thereby eliminating the energy losses caused by such transmission elements.
In an especially advantageous embodiment of the invention, the main drive shaft functions also as the shaft of the drive-motor. Again, compactness is achieved thereby, and at the same time energy losses are reduced further. Transmission elements are absent that would cause energy losses between the drive motor and the main drive shaft. Also bearings for the main drive shaft, that is for the drive motor shaft, may be eliminated, and energy losses are cut still further.
In another embodiment of the invention, the main drive shaft is supported so as to allow its axial displacement and is adjustable, by shifting devices, between a first and a second position, and this axially displaceable main drive shaft is fitted with a switching gear wheel affixed to it both circumferentially and axially, said switching gear wheel when in a first position engaging at least two gears and when in a second position engaging only one gear powering drive systems. Such a main drive shaft may be substantially manufactured on a lathe and accordingly with tight tolerances and economically. The switching gear wheel present on the main drive shaft moreover may be manufactured so as to be integral with the main drive shaft or it may be mounted in a known manner on the main drive shaft. When the switching gear wheel is rigidly attached both axially and circumferentially to the main drive shaft, special manufacturing procedures known in the prior art for ensuring accurate manufacture of axial toothings between the main drive shaft and the switching gear wheel that would permit the switching gearwheel to be axially shifted on the main drive shaft while avoiding play in the circumferential direction are avoided.
In a further embodiment of the invention, the main drive shaft is supported by roller bearings including an outer race and rollers which engage the main drive shaft. Such bearings offer the advantages of containing only a small number of parts and permitting axial shifting of the main drive shaft.
In a further embodiment of the invention, a drive motor rotor is mounted on the main drive shaft and togetherwith the shaft is axially displaceable relative to an associated stationary stator. This configuration allows easy connection of the rotor to the main shaft. Preferably the longitudinal centers of the rotor and the stator will be located substantially in a common radial plane for permitting the main drive shaft to engage both drive elements. This provides the advantage that, when the drive motor is energized, the stator will not exert axial, electromagnetic forces on the rotor. As a result, the main drive shaft will not be shifted to a different position during weaving due to movement induced by electromagnetic forces. The rotor and stator are approximately the same axial length and the rotor is thus constrained by a substantially large axial force to remain at a defined position relative to the stator. Accordingly the main drive shaft is kept in a position during normal weaving from which it will neither move axially nor oscillate.
In a preferred embodiment, the angular speed and/or the angular position and/or the drive torque and/or the direction of rotation of the drive motor shall be controlled. As a consequence, the main drive shaft can be powered at a particular desired speed and direction of rotation using only one drive motor.
Further features and advantages of the invention are revealed in the following description and drawings, showing illustrative embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a partly sectional schematic elevation view of a loom drive system according to the invention,
FIG. 2
shows detail F
2
of
FIG. 1
on an enlarged scale,
FIG. 3
is similar to
FIG. 2
for a different position of the main drive shaft,
FIG. 4
is a partial section view taken along line IV—IV of
FIG. 1
on an enlarged scale showing the mutual configuration of the drive gears,
FIG. 5
shows detail the cutaway F
5
of
FIG. 1
on a larger scale,
FIG. 6
is partial section view of a different embodiment of a drive system according to the invention,
FIG. 7
shows the embodiment of
FIG. 6
with the main drive shaft at a second position,
FIG. 8
is a section view of another embodiment of a drive system of the invention,
FIG. 9
shows detail F
9
of the embodiment of
FIG. 8
on a larger scale and in another position of the main drive shaft, and
FIG. 10
is a partial section view taken along line X—X of FIG.
8
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As regards the loom drive system shown in
FIGS. 1 through 5
, a main drive shaft
2
is supported by roller bearings
3
,
4
in a frame of a loom. The main drive shaft
2
is powered for example by an electric drive motor
5
. The main drive shaft
2
is fitted with a switching gear wheel
6
comprising a spur gear. The switching gear wheel
6
may be made integrally with the main drive shaft
2
or it may be non-rotatably affixed on the latter as a separately manufactured element.
The switching gear wheel
6
engages a drive gear
9
fitted with spur teeth and connected by a shaft
10
to drive elements
11
. Illustratively the drive elements
11
are shed driving means consisting of a dobby, a cam box, a Jacquard machine or arbitrary other shed-forming devices. The drive elements
11
simultaneously may also be used to drive selvage forming means and to positively drive a whip roll. Moreover the switching gear wheel
6
engages a straight, spur-type drive gear
12
connected by a shaft
13
to second drive elements
14
. These further drive elements
14
illustratively are the batten drive means and in the case of a gripper loom, they drive the gripper devices or gripper bands. The second drive elements
14
also can be used to drive selvage tuck-in devices, cloth spooling and waste-winding devices. In the embodiment shown, the main drive shaft
2
and the shafts
10
and
13
all extend parallel.
To limit the torque applied by the main drive shaft
2
, the diameter of the switching gear wheel
6
is made smaller than that of the drive gears
9
and
12
. The drive gear
12
is connected to the drive elements
14
by the shaft
13
comprising the batten drive and preferably rotates at one revolution per filling insertion. The drive gear
9
is connected by the shaft
10
to the first drive elements
11
comprising the shed-forming drive means and rotates for instance only by half a revolution for one revolution of the drive elements
14
because the shed-forming means need only pass through half a cycle per filling insertion. Therefore, the diameter of the drive gear
9
may be twice that of the drive gear
12
.
In a first position shown in
FIGS. 1 and 2
and wherein the loom while weaving is powered by the main drive shaft
2
, the switching gear wheel
6
engages the two drive gears
9
and
12
and as a result these drive gears
9
and
12
are powered by the main drive shaft
2
. Following loom stoppage, when the drive elements
14
must be separated from the main drive shaft
2
forthe purpose of carrying out a so-called filling search motion, the main drive shaft
2
together with the switching gearwheel
6
is axially shifted into a second position as shown in FIG.
3
. In this position the switching gear wheel
6
remains engaged with the drive gear
9
, however it is disengaged from the drive gear
12
and as a result only the drive gear
9
will still be powered by the main drive shaft
2
.
Shifting devices
7
,
8
are used to axially displace the main drive shaft
2
. The shifting device
7
comprises a rod
16
fitted with a hook
17
and a fitting
18
. A further rod
19
is mounted on the fitting
18
. The end of the rod
16
opposite the hook
17
acts as a piston
21
guided inside a cylinder
22
and fitted with a piston seal
20
, for instance an O ring. The cylinder
22
is connected to an hydraulic control device
34
(
FIG. 1
) that may correspond to the control device in the European patent document A 0,726,345, or it may be a pneumatic control device which may displace the rod
16
in one direction, that is toward the main drive shaft
2
. A return spring
23
is provided to move the rod in the opposite direction. The hook
17
is mounted eccentrically of the rod and of the axis of the main drive shaft
2
and, as a result, the hook can enter an undercut clearance
24
or slot in the main drive shaft
2
. The rod
16
furthermore cooperates with a wear-resistant pin
25
attached, for instance by threads, into the main drive shaft
2
. By axially displacing the bolt
16
, the main drive shaft
2
in turn is displaced axially. As shown in
FIGS. 2 and 3
, the shifting device
8
contains a piston
27
fitted with a sealing ring
26
, for instance an
0
ring, and guided inside the cylinder
28
. The piston
27
cooperates with a wear-resistant pin
29
which is fixed, for example by threads into the main drive shaft
2
. The cylinder
28
like the cylinder
22
can be actuated by a corresponding control device
35
(FIG.
1
). Even though the shifting device
8
is not mandatory because the shifting device
7
is able to displace the main drive shaft
2
in both directions, nevertheless the pair of shifting devices
7
,
8
is preferred because in such a design the two pins
25
and
29
limit the axial excursion of the main drive shaft
2
. An appropriate slight play is left in the vicinity of the pins
25
,
29
to secure, by these mechanical elements, the main drive shaft
2
against undesired axial slippage.
As shown in
FIGS. 3 and 4
, the teeth of the drive gear
12
include a clearance
30
extending over at least part of the axial length of the gear in order that, at the position shown in
FIG. 3
, the drive gear
12
can be disengaged from the switching gear wheel
6
even though the side flank
31
of the gear
12
and the side flank
32
of the switching gearwheel
6
are overlapping. As shown by
FIG. 3
, the switching gearwheel
6
rotates freely relative to the drive gear
12
in that position. Accordingly the drive gear
12
may be made comparatively wide without the need to axially displace the main drive shaft
2
over a correspondingly large distance in order to disengage the switching gear wheel
6
from the drive gear
12
. Preferably the teeth of the switching gear wheel
6
are beveled at the side flank
32
facing the drive gear to facilitate engagement with the drive gear
12
.
The rod
19
of the shifting device
7
acts as a stop for the drive gear
12
(FIG.
5
). At least one aperture
12
of the drive gear
12
is associated with the rod
19
. To facilitate entry of the bolt
19
into an aperture
33
, the end of the rod is beveled. The rod
19
is mounted in such manner relative to the rod
16
that it will not enter an aperture
33
in the drive gear
12
when in the position of
FIG. 2
, but it will enter an aperture it in the position of FIG.
3
. Preferably the rod
19
already cooperates with an aperture
33
before the switching gear wheel
6
separates from the drive gear
12
, that is, before the main drive shaft
2
has reached the position of FIG.
3
. This feature assures that the drive gear
12
already has been stopped when the switching gear wheel
6
and the drive gear
12
become disengaged. On the other hand, as regards this configuration, the bolt
19
no longer can cooperate with an aperture
33
when the switching gear wheel
6
and the drive gear
12
are engaged along a given width of the gear teeth. It is clear that in this embodiment every aperture
33
in the drive gear
12
is situated at a location associated with a clearance
30
whereby, when the rod
19
enters a clearance
33
, a clearance
30
shall be opposite the switching gearwheel
6
which then is freely rotatable within this clearance
30
.
The main drive shaft
2
supported by bearings
3
and
4
in the loom frame
1
is simultaneously the shaft of the drive motor
5
. As shown by
FIGS. 2
,
3
and
5
, the bearings
3
and
4
each are fitted with an outer race
36
,
39
affixed between the loom frame
1
and resp. a flange
37
,
41
fastened by screws to the loom frame
1
. Several bearing rollers, for instance cylindrical rollers
38
,
40
, run in the outer races
36
,
39
of the bearings
3
,
4
and directly on the main drive shaft
2
. In this region the main drive shaft
2
is hardened, for instance by heat hardening. With the rollers
38
,
40
directly cooperating with the main drive shaft
2
, the number of necessary parts is reduced. Also the axial displace ability of the main drive shaft
2
is enabled.
The rotor
42
of the drive motor
5
is mounted on the main drive shaft
2
, and preferably is rigidly affixed to it so that the rotor
42
and the main drive shaft
2
may be mutually shifted axially. The stator
44
of the drive motor
5
is held in a motor housing
43
and attached to the loom frame
1
. In this embodiment the motor housing
43
is fitted with a threaded end
45
which is screwed into the threaded flange
41
. The flange
41
is configured in such manner that the stator
44
is concentric with the rotor
42
. The opposite end of the motor housing
43
also is fitted with a threaded end
46
onto which is threaded a flange
47
containing the shifting device
8
. In accordance with another embodiment, fixing by threaded ends may be replaced by screw-tightened flange connections.
As shown, the stator
44
in both positions of
FIGS. 1 and 3
encloses the major part of the rotor
42
. In the positions shown in
FIGS. 1 and 3
, the main drive shaft
2
is located at either extreme axial position and thereby the stator
44
substantially encloses the rotor
42
, and likewise when the rotor
42
is in an axial position in-between the extreme ones of
FIGS. 1 and 3
. As a result, the drive motor
5
always can apply a drive torque to the main drive shaft
2
, regardless of the axial position of the main drive shaft
2
.
The rotor
42
and the stator
44
are axially configured in such a way that if the drive motor
5
is energized when in the position of
FIG. 1
, which is that of the main drive shaft
2
during normal weaving, no axial electromagnetic forces, or practically none, are exerted by the stator
44
on the rotor
42
. This means for instance that the rotor
42
must be positioned in the axial center of the stator
44
when the magnetic field lines are symmetric in the normal weaving position of the main drive shaft
2
. Because electromagnetic forces arise between the stator
44
and the rotor
42
upon energizing the stator
44
of the drive motor
5
in the position of FIG.
3
and load the main drive shaft
2
in the position of
FIG. 1
, the shifting device
7
must be able to exert enough force to keep the main drive shaft
2
in the position of FIG.
3
.
In the illustrated embodiment, the axial length of the rotor
42
equals that of the stator
44
. In the position shown in
FIG. 1
, the rotor
42
and the stator
44
are exactly opposite each other and therefore no axial forces are exerted by the stator
44
on the rotor
42
when the motor
5
is energized. Because of the identical lengths of the rotor
42
and stator
44
, the advantage is achieved that when the drive motor
5
is energized, a slight axial shift between the rotor
42
and the stator
44
generates comparatively large axial forces which align the rotor
42
and the main drive shaft
2
relative to the stator
44
. Accordingly, during weaving, that is in the position of
FIG. 1
, the main drive shaft
2
is constrained by a comparatively large force to be located at a defined axial position and retained there so that the main drive shaft
2
will neither shift nor oscillate axially.
The drive system comprises a lubricating oil supply
48
, shown in
FIG. 5
, which moves oil through conduits
49
and
50
and oil passages
51
,
52
,
53
(
FIG. 1
) in the loom frame
1
to the bearings
3
and
4
in order to lubricate the rollers
38
,
40
and their outer races
36
,
39
and the rollers
38
,
40
relative to the main drive shaft
2
. Oil seals (not shown) prevent the oil from leaking out of the passages
51
,
52
,
53
. For example, the lubricating-oil supply
48
may correspond to the lubricating-oil circuit described in the European patent document A 0,726,345.
The drive motor
5
is a controlled motor, preferably with regard to its speed and/or its angular position and/or its drive torque and or its direction of rotation. Such control is carried out by the control unit
54
shown in FIG.
1
. This control unit
54
receives commands from an input unit
55
that determine the starting or stopping, slow operation or filling finder motion of the loom, separation and then re-engagement at desired angular positions of the switching gear wheel
6
and the drive gear
12
.
The drive system contains a sensor
56
cooperating with an encoding disk
57
illustratively mounted on the main drive shaft
2
and connected to the control unit
54
to detect the angular position of the main drive shaft
2
. The sensor
56
is designed in such manner that it can cooperate with the encoding disk
57
at any axial position of the main drive shaft
2
. Illustratively, the sensor
56
contains a photo-emitter
58
and a photo-detector
59
at a distance from each other larger than the axial shifting path of the main drive shaft
2
. The encoding disk
57
is fitted, for instance, with apertures configured in a defined manner and through which pass light beams from the emitter
58
to the detector
59
. Of course, in other embodiments, the sensors
56
may operate on different principles, for instance magnetic, electromagnetic, etc.
The determination of angular position of the main drive shaft is important for the mutual engagement and disengagement of the switching gear wheel
6
and drive gear
12
. When the drive motor
5
is controllable, the determination of angular position of the main drive shaft is also important with regard to feedback control of angular position and/or speed and/or drive torque of the drive motor
5
using the control unit
54
.
In this embodiment the control unit
54
furthermore is connected to proximity switches
60
and
61
associated with the main drive shaft
2
. The proximity switch
60
detects whether the main drive shaft
2
is in the position of FIG.
1
. It prevents the control unit
54
from starting the loom unless the main drive shaft
2
is in the position of FIG.
1
. The proximity switch
61
detects whether the main drive shaft
2
is in the position as shown in FIG.
3
. It then commands the control unit
54
to validate starting a filler finding motion. The proximity switch
60
moreover detects whether the switching gear wheel
6
again engages the drive gear
12
following a filling search.
The main drive shaft
2
is in the position shown in
FIG. 1
during normal weaving. The drive motor
5
is actuated by the control unit
54
so that it runs at a predetermined weaving rate. If weaving must be slow, the drive motor
5
is commensurately controlled by the control unit
54
. If the main drive shaft
2
must be stopped, the drive motor
5
is controlled by the control unit
54
to apply a braking torque to the main drive shaft
2
. If a filling search must be carried out, the shifting devices
7
and
8
are controlled in an appropriate way such that the main drive shaft
2
is axially shifted into a position as shown in
FIG. 3
, whereby the switching gear wheel
6
is disengaged from the drive gear
12
at least with respect to the batten drive but remains engaged with respect to the gear
9
powering the shed-forming drive. Thereupon, the drive motor
5
is so controlled by the control unit
54
that when a filling search displacement at low speed is carried out, the drive gear
9
is actuated until a filling has been released from the shed forming means. Then the drive motor
5
is controlled in such a way that the main drive shaft
2
is returned to the same angular position as before the filling search. In this angular position the switching gear wheel
6
is caused to again engage the drive gear
12
by axially shifting the main drive shaft
2
by the shifting devices
7
and
8
into the position shown in FIG.
1
. Thereafter, normal weaving may be resumed.
FIGS. 6 and 7
show an embodiment similar to that of
FIG. 1
wherein, however, the drive motor
5
is mounted within the loom frame
1
. In the loom frame
1
, a flange
41
is mounted on the bearing
4
to which the motor housing
43
, together with the stator
44
, will be secured. A clamp
62
that houses the shifting device
8
is mounted between the motor housing
43
and the outside of the loom frame
1
. A flange
63
is secured to the outside of the loom frame
1
and holds the clamp
62
against the motor housing
43
and the housing
43
against the flange
41
.
Even though a brake torque may be applied using a controllable drive motor
5
, the embodiment of
FIGS. 6 and 7
additionally provides a brake
64
to stop the loom. The brake
64
illustratively comprises brake shoes
65
acting against the sides of the drive gear
9
that functions as a brake disk. This brake
64
may be engaged at every loom stoppage to prevent the main drive shaft
2
from rotating during such a stoppage. Using a brake
64
cooperating with the drive gear
9
offers the advantage that this brake can be activated with the position of the main drive shaft
2
as shown in
FIGS. 2 through 6
and likewise as shown in FIG.
7
.
The brake
64
may be driven by hydraulic or electromagnetic means (not shown). In the latter case the brake shoes
65
are moved into a braking position by springs, for instance, and are moved out of braking position electromagnetically, so that, in the event of power failure, the loom will be braked and held in the braked position.
When the main drive shaft
2
is in the position shown in
FIG. 7
, the rotor
42
and the stator
44
are mutually offset in the axial direction. However, because the stator
44
substantially encloses the rotor
42
, even in the position of
FIG. 7
, a drive torque can be exerted by the drive motor
5
on the main drive shaft
2
. If a brake
64
is provided and if, during normal weaving with the main drive shaft
2
in the position shown in
FIG. 6
the rotor
42
and the stator
44
are configured in such a way that no electromagnetic forces are exerted by the stator
44
on the rotor
42
when the drive motor
5
is energized, then the shifting device
8
may be eliminated. In such a case the axially acting electromagnetic forces effective in the position of
FIG. 7
when the drive motor
5
is energized are able to axially shift the main drive shaft
2
. Because the main drive shaft
2
is still locked by the brake
64
, the switching gear wheel
6
and the drive gear
12
can then be made to engage.
Clearances
74
for circulating a coolant are present in the motor housing
43
shown in
FIGS. 6 and 7
. The coolant is supplied from a reservoir (not shown) through a feed line
75
and is drained through an exhaust conduit
76
to a discharge (not shown). Two ducts
78
and
79
separated by a partition
77
are provided between the motor housing
43
and the loom frame
1
to allow the coolant to return to the clearances
74
. The coolant may be in the form of a lubricant or water or any other cooling medium, such as compressed air. Seals are provided to prevent the coolant from leaking and thereby reach, for instance, the stator
44
, the rotor
42
or the main drive shaft
2
. The stator
44
of the drive motor is cooled in this manner. Moreover, means may be provided to cool the rotor also, for instance by using air. When heat is dissipated at the stator
44
, cooling of the stator alone generally will suffice.
As regards the embodiment shown in
FIGS. 8 through 10
, the main drive shaft
2
is supported in the manner described in the above described embodiments by means of bearings
3
and
4
in loom frame
1
. The rotor
42
of the main drive motor is mounted on the main drive shaft
2
between the bearings
3
and
4
. The motor housing
43
together with the stator
44
is so configured within the loom frame
1
that the stator
44
substantially encloses the rotor
42
at any of the possible axial positions. The axially displaceable main drive shaft
2
is fitted with a gear
66
engaging a drive gear
9
that activates other drive elements including the shed forming drive system. The end of the main drive shaft
2
opposite the end on which gear
66
is fitted with a coupling element
67
. This coupling element
67
is formed by milling out part of the main drive shaft
2
.
In this embodiment the rotor
42
and the stator
44
have different lengths. The stator
44
is somewhat longer, for instance by a few mm, than the rotor
42
. Because the rotor
42
and the stator
44
are not exactly the same length, the axial electromagnetic forces which, upon energization of the drive motor
5
, drive the rotor
42
towards the middle of the stator
44
, are smaller than when the rotor
42
and the stator
44
are of equal lengths.
The axially displaceable main drive shaft
2
can be shifted in both directions by means of a shifting device
80
. The main drive shaft
2
includes an axial clearance fitted with an annular slot
81
. A hook
82
mounted on a rod
83
extends into this annular slot
81
. At the end located away from the hook
82
, the rod
83
defines a piston
84
guided inside a cylinder
85
. The cylinder
85
is dual acting and can be reciprocated by a hydraulic or pneumatic control device (not shown). The rod
83
is sealed in the vicinity of the hook
82
by a sealing ring
92
inserted into a flange
88
. A sealing ring, for instance an O ring
93
, is mounted on the piston
84
and seals the latter relative to the cylinder
85
. Like the previous embodiments, an encoding disk
57
is mounted on the main drive shaft
2
and cooperates with a sensor
56
containing a photo-emitter
58
and a photo-detector
59
. Also, proximity switches
60
and
61
cooperate with the encoding disk
57
to detect the particular extreme axial positions of the main drive shaft
2
.
A second shaft
68
is supported in the loom frame
1
coaxially with the main drive shaft
2
. This shaft
68
comprises a coupling element
69
corresponding to the coupling element
67
.
FIG. 10
shows the shape of the coupling elements
67
and
69
. A guide element
70
is secured to the shaft
68
and allows axial displacement of the main drive shaft
2
inside this element. The purpose of the guide element
70
is to keep the main drive shaft
2
and the shaft
68
mutually aligned. The shaft
68
is supported by bearings
71
,
72
in the loom frame
1
and a system
73
of several cams cooperates with cam slides (not shown). These cam slides are mounted on the loom's batten shaft.
The bearing
3
of the main drive shaft
2
is supported by a spacer
86
in the loom frame
1
. In this embodiment, the spacer
86
is fitted with an annular slot that defines an external bearing race and therefore a separate race for the bearing
3
is unnecessary. The outer race
39
of the bearing
4
is fixed by a clamp
87
and a flange
88
to the loom frame
1
. The shifting device
80
is seated in this flange
88
. The bearing
71
is held by a press-fit in the spacer
86
and on the shaft
68
. The bearing
72
is press-fitted in a flange
89
fixed to the loom frame
1
. The motor housing
43
is clamped between the spacer
86
and the clamp
87
because the flanges
88
and
89
are fixed to the loom frame
1
. The spacer
86
and the spacer
87
as well as parts of the flanges
88
and
89
are inserted into a borehole
90
of the loom frame
1
. A chamber
91
is provided in the borehole
90
between the spacer
86
and the clamp
87
near the motor housing
43
to pass coolant in a manner similar to that described in connection with
FIGS. 6 and 7
.
In the position shown in
FIG. 8
, the main drive shaft
2
drives both the drive gear
9
and the cam system
73
. The main drive shaft
2
in this position is powered at the normal weaving rate or at a lesser speed for slow operation. If a filling search must be carried out, the main drive shaft
2
is shifted into the position of
FIG. 9
while the coupling elements
67
and
69
are separated. Thereafter only the drive gear
9
will be connected to the main drive shaft
2
and as a result a so-called filling search displacement can be carried out. If weaving is to resume, the main drive shaft
2
is shifted back into the position of FIG.
8
. The drive shaft
68
is locked into its angular position by appropriate means (not shown) during the filling search.
This inventive design of a loom drive system requires fewer parts than conventional designs and the energy losses are thus comparatively low. Fewer friction-creating bearings are needed. Moreover, transmission elements between the drive motor and the main drive shaft, such as belt or chain transmissions that cause energy losses and are subject to wear and hence require maintenance, are eliminated. The drive system of the invention furthermore is capable of transmitting large torques required when the loom is to be operated at slow rates, that is when the main drive shaft
2
is run at a slower speed.
The design as a whole requires comparatively few oil seals cooperating with a rotating shaft and hence entails lower energy losses. The rotating main drive shaft
2
requires few if any oil seals, that is, a borehole may be present at the bottom of and in the flange
41
to drain oil that might flow from the passages
51
,
52
,
53
toward the drive motor
5
. However, an oil seal may be provided for safety beyond the bearing
4
as seen in the direction toward the drive motor
5
as illustrated.
The invention is not restricted to the shown and described illustrative embodiments. In particular features of one embodiment may be combined with those of another. Illustratively, the brake
64
described in relation to
FIGS. 6 and 7
also may be used in the embodiment of
FIGS. 1 through 5
or in that of
FIGS. 8 through 10
. Furthermore the main drive shaft
2
described as being integral in the embodiments might be formed of two or more parts. Again, the main drive shaft need not be integral with or be a component of a motor shaft. In particular, a drive motor shaft might be connected by a coupling directly to the main drive shaft
2
, such coupling allowing axial shifting but enabling angular ganging in the circumferential direction, for instance forming a coupling
67
,
69
,
70
corresponding to the embodiment of
FIGS. 8 through 10
, between the main drive shaft
2
and the shaft
68
.
Claims
- 1. A loom drive system comprising:a loom frame (1); a drive motor (5); having a drive shaft a main drive shaft (2) driven by the drive motor (5) and supported in the loom frame (1); and the drive motor (5) is coaxial with the main drive shaft (2) and is directly connected to the main drive shaft (2).
- 2. The drive system as claimed in claim 1, wherein the drive motor (5) comprises a shaft, and the main drive shaft (2) is the shaft of the drive motor (5).
- 3. The drive system as claimed in claim 1, wherein the main drive shaft (2) is fitted with an axial extension entering a motor housing (43) of the drive motor (5), said housing being mounted on or in the loom frame (1).
- 4. The drive system as claimed in claim 1, wherein the main drive shaft (2) is supported between two bearings (3, 4) in the loom frame (1) and is partially enclosed by a motor housing (43) of the drive motor (5), and the motor housing (43) is mounted in the loom frame (1).
- 5. The drive system as claimed in claim 1, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2).
- 6. The drive system as claimed in claim 1, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2), and the main drive shaft (2) is supported in axially displaceable manner and can be shifted by shifting devices (7, 8, 80) between a first position whereat the main drive shaft (2) engages both of the drive elements (9, 12; 9, 68) and a second position whereat the main drive shaft (2) engages only one of the drive elements (9).
- 7. The drive system as claimed in claim 1, wherein the main drive shaft (2) is supported in the loom frame (1) by roller bearings (3, 4) each comprising an outer race (36, 39) and a roller (38, 40).
- 8. The drive system as claimed in claim 6, wherein the drive elements (9, 12; 68) comprise drive gears, and the main drive shaft (2) is axially displaceable and fitted with a switching gear wheel (6) rigidly joined to the main drive shaft (2) at its axial and circumferential directions and which, in the first position the main drive shaft (2) engages at least two drive gears (9, 12) and in the second position the main drive shaft (2) engages only one of the drive gears (9).
- 9. The drive system as claimed in claim 1, wherein the drive motor (5) comprises a rotor (42) which is mounted on the main drive shaft (2) and together with the main drive shaft (2), is axially displaceable relative to an associated stationary stator (44).
- 10. The drive system as claimed in claim 9, wherein the main drive shaft (2) is connected to at least two drive elements (9, 12; 9, 68) of which one of the drive elements (12, 68) is disengageable from the main drive shaft (2), and longitudinal centers of the rotor (42) and the stator (44) lie substantially in a common radial plane at a position where the main drive shaft (2) engages both of the drive elements (9, 12; 9, 68).
- 11. The drive system as claimed in claim 1, further comprising a detecting device (56, 57, 58, 59, 60, 61) associated with the main drive shaft (2) and configured for detecting angular position and/or axial position of the main drive shaft (2).
- 12. The drive system as claimed in claim 5, further comprising a switchable stop (19, 33) or brake system (64) that is associated with the drive element (12, 68) and is engageable with the main drive shaft (2) or the drive element (9) that permanently engages the main drive shaft (2).
- 13. The drive system as claimed in claim 1, wherein angular speed and/or angular position and/or drive torque and/or direction of rotation of the drive motor (5) can be controlled by a control device.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9700033 |
Jan 1997 |
BE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/EP98/00133 |
|
WO |
00 |
8/16/1999 |
8/16/1999 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/31856 |
7/23/1998 |
WO |
A |
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Number |
Name |
Date |
Kind |
4476899 |
Schwarz et al. |
Oct 1984 |
|
4874018 |
Van Bogaert et al. |
Oct 1989 |
|
5617901 |
Adriaen et al. |
Apr 1997 |
|
5642757 |
Froment et al. |
Jul 1997 |
|