The present invention relates generally to a drive for a rod-shaped machine element, and, in particular, for a blower pipe of a soot blower that is moved axially forward and backward and simultaneously set in rotation.
On conventional soot blowers, which serve to clean the heat transfer devices of large boilers that are in operation, a stationary line pipe is provided, which is connected to a likewise stationary steam or water connection. Typically guided on the stationary line pipe is an outer pipe, which is guided on the inner pipe in axially sliding fashion and can be inserted into the boiler through an opening. Typically provided in the end area of a sliding outer pipe of this kind are outlet nozzles, distributed around the circumference, from which the steam or water emerges under high pressure and removes the soot from the internal equipment, particularly the heat transfer devices. The outer pipe rotating during operation is set in rotation via gearwheels or ladder chains. At the same time, there is also axial movement, by means of which the outer pipe can be advanced into the boiler and retracted from it again. Rack-and-pinion drives, for example, serve as the axial drive. A drive mechanism of this kind is extremely complex and, moreover, susceptible to faults.
A flexible steam or water supply system in the form of articulated pipes has already been proposed (DE 10 2008 036 686.2), thus making it possible to dispense with a separate, high-grade steel inner pipe and design the line pipe connected to the water connection as the blower pipe. The blower pipe can then be moved in the axial direction on a carriage and thus advanced into the boiler and retracted from it again. In addition, a rotational drive for the blower pipe is necessary. Even a design of this kind requires two drives, for example, the carriage drive for longitudinal movement of the blower pipe, on the one hand, and the drive for generating rotary movement of the blower pipe, on the other.
An objective of a preferred embodiment of the present invention is to greatly simplify the drive for a rod-shaped machine element, and, in particular, for a the blower pipe of a soot blower that has to be moved axially forward and backward and simultaneously set in rotation.
According to a preferred embodiment of the present invention, the above objective is solved in that an elongated, flexible traction element is provided, in that the traction element is helically guided around the rod-shaped machine element or the blower pipe of a soot blower in several turns, and in that the traction element is drivable in both directions.
If, given a design of this kind, the traction element is moved in the one direction, it correspondingly carries along the machine element to be driven, setting it in rotation. If the traction element is moved in the other direction, the direction of rotation is reversed. Due to the fact that the traction element is guided around the machine element not only in the circumferential direction, but also in several helical turns, axial movement is also generated when the traction element moves, in either the one or the other axial direction, depending on the driving direction of the traction element.
A wire cable can be used as the traction element for various applications, since it is sufficiently flexible and, moreover, capable of transmitting relatively high forces.
If the traction element is to be used to drive the blower pipe of a soot blower, it is preferably designed as a link chain. A link chain of this kind expediently consists of steel links, where these can be of roughly oval and closed design, interlocking at an angle of 90° relative to each other.
In a preferred embodiment of the present invention, the traction element is of endless design. The endless traction element can then be driven by means of a rotating drum, around which the traction element is at least partly wrapped. Alternatively, the traction element can also be of open-ended design, where the ends of the traction element can optionally be moved in either the one or the other direction of traction, depending on the required direction of travel of the rod-shaped machine element.
To drive the traction element, each of its two ends can be designed to be wound up on a separate, drivable drum. Alternatively, the ends of the open-ended traction element can also be wound up in opposite directions on a common drum, where the drum can be driven in both directions of rotation.
To be able to vary the travel speed of the machine element or blower pipe at a constant drum rpm speed, the angle of rise of the turns of the traction element on the rod-shaped machine element or blower pipe can be variable. This is preferably achieved by the distance between the take-up area and the pay-out area of the traction element being variable. A design of this kind makes it very easy to vary the angle of rise of the turns, this enabling continuously variable control of the travel speed of the machine element or blower pipe, or also control in steps.
To vary the distance between the take-up area and the pay-out area of the traction element, the latter can be guided around a deflection pulley, where the axis of the deflection pulley can be moved, at least in one component, in the longitudinal direction of the machine element or blower pipe to be driven. In this context, the deflection pulley can be mounted on an arm that can be displaced roughly parallel to the axis of rotation of the rod-shaped machine element or blower pipe.
To stabilize the traction element, and to compensate for the change in length when varying the angle of rise of the traction element on the rod-shaped machine element, the traction element can be guided around at least one compensating pulley, where the compensating pulley rests on the traction element under spring pressure.
The foregoing summary, as well as the following detailed description of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “right” and “left” designate directions in the drawings to which reference is made. Unless specifically set forth herein, the terms “a,” “an” and “the” are not limited to one element, but instead should be read as meaning “at least one.” The terminology includes the words noted above, derivatives thereof and words of similar import.
A common drive serves to drive the blower pipe 1 in its longitudinal direction and to simultaneously rotate the blower pipe 1. The drive essentially consists of an endless link chain 2 or round steel chain that is helically guided around the blower pipe 1 in several turns 3. The link chain 2 preferably consists of closed steel links, not illustrated in more detail in the drawing, that interlock at an angle of 90° relative to each other, such as described in DIN 22252 (round steel chains) or DIN 763, DIN 764 or DIN 766.
Roughly half a turn or a partial contact area 4 of the link chain 2 runs around a drum 5, which can optionally be driven in both directions by means of an electric motor 6 and a gearbox 7 that is only illustrated schematically in the drawings. The drum 5 is designed as a toothed chain wheel.
As a result of the movement of the endless link chain 2, the blower pipe 1 is not only set in rotation, but also displaced in the axial direction due to the angle of rise of the turns 3. Depending on the running direction of the link chain 2, the blower pipe 1 is moved to the right or the left in the drawings. If, for example, the drum 5 rotates counter-clockwise, in the direction of arrow 8, causing the link chain 2 to move in a direction corresponding to arrow 9, the blower tube 1 is moved towards the right in the drawings, being moved to the left if the direction of rotation of the drum 5 is reversed.
If the rpm speed of the drum 5 is constant, the travel speed of the blower pipe 1 is likewise constant, where the travel speed is dependent on the angle of rise of the turns 3 of the link chain 2 on the blower pipe 1. Varying the angle of rise of the turns 3 makes it very easy to vary the travel speed of the blower pipe 1, either continuously or also in steps.
In the practical example illustrated in
The Arm 12 is moved by means of a rack-and-pinion drive 15, which is secured in pivoting fashion on a stationary frame 17. The frame 17 simultaneously also bears the gearbox 7 and the electric motor 6.
The right-hand side of the blower pipe 1 in the drawing is guided on two supporting rollers 21 and 22, which are shown in detail in
To keep the endless link chain 2 consistently taut in all positions of the arm 12, a compensating pulley 23 is provided, which is pressed against the link chain 2 by means of a spring 24 and likewise moves to the left when the arm 12 moves to the left, for example, in order to compensate for the change in length caused by the change in the angle of rise.
The essential difference between the two preferred embodiments is that the traction element, such as a wire cable 29, used to drive the blower pipe 1 is of open-ended design. The two ends of the wire cable 29 are wound up in opposite directions on a common drum 25, and the drum 25 can be driven in both directions of rotation, just as in the practical example illustrated in
In the practical example illustrated in
As in the practical example illustrated in
The drive according to a preferred embodiment of the present invention, illustrated on the basis of the blower pipe of a soot blower, can be used for all rod-shaped machine elements that have to be moved simultaneously in the axial direction and the direction of rotation. According to a preferred embodiment of the present invention, this is accomplished by means of the flexible traction element, preferably a link chain or a wire cable, which is guided in several turns around the rod-shaped machine element to be driven. The relatively easily accomplished change in the angle of rise of the turns of the traction element on the rod-shaped machine element permits very convenient adjustment of the travel speed of the rod-shaped machine element.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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10 2009 009 205.6 | Feb 2009 | DE | national |
This application is a Section 371 of International Application No. PCT/EP2010/051837, filed Feb. 15, 2010, which was published in the German language on Aug. 26, 2010, under International Publication No. WO 2010/094642 A2, and the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP10/51837 | 2/15/2010 | WO | 00 | 8/15/2011 |