The invention relates to a drive system for a weaving loom comprising a switching wheel which can be driven by means of a main drive motor and can be axially displaced between at least two switching positions, which, in a first switching position, is in drive connection with two groups of elements to be driven and, in a second switching position, is disengaged from one of the groups of elements to be driven, and comprising a device which becomes active as the drive connection with one group is disengaged and which holds the group of elements to be driven which is disengaged from the switching wheel in a defined position.
A drive system of the type mentioned in the introduction is known from EP 0 726 345 A1. It comprises a main drive shaft mounted in the machine frame that is driven by means of a drive motor via transmission elements, for example via a belt drive system. The main drive shaft has an axially shiftable switching wheel that in a first position is engaged with both a first gear wheel for at least the drive system of a weaving sley, and with a second gear wheel for at least the drive system of the shed forming means. In the second switching position it is engaged with only one of the two gear wheels. The switching wheel and the main drive shaft are connected together in a rotationally fixed manner by means of a gearing so that the axially displaceable switching wheel is connected backlash-free to the main drive shaft. A backlash-free connection in the rotation direction is necessary in order to be able to vary the drive moment to be transmitted in a positive and in a negative direction. A switchable clutch and/or a switchable brake can be arranged in the connection between the main drive motor and the main drive shaft. If the drive system is used for gripper looms, the first gear wheel can also drive a drive system for the gripper in addition to the weaving sley. During normal weaving and during slow weaving, the switching wheel is engaged with both gear wheels. During so-called pick finding (finding a broken weft thread), the switching wheel is only engaged with the gear wheel which drives the shed forming means. During slow operation and during pick finding, the drive motor is driven at a lower speed than during normal weaving. As an alternative, the drive for slow operation and for pick finding can also be by means of a separate slow-running motor. When the drive connection to one of the groups is disengaged, a device is activated which engages with a recess in the gear wheel by means of a mandrel, which gear wheel is disengaged from the switching wheel and which forms part of the group of elements, the drive connection of which is disengaged. The drive connection can thus only be disengaged when the mandrel and the recess of this drive gear wheel are located opposite one another.
The object of the invention is to improve a drive system of the type mentioned in the introduction, more particularly during pick finding.
This object is achieved by the fact that the device has a tooth element which can engage with a gear wheel of the group of elements to be driven which group is disengaged from the switching wheel.
The embodiment of the drive system according to the invention offers the advantage that the drive connection between the switching wheel and a group of the elements to be driven can be interrupted in a large number of positions, with this number of positions being determined among other things by the number of teeth of the above-mentioned gear wheel with which the tooth element engages. This also enables the drive connection to be interrupted in practically any position of the switching wheel. Furthermore such a drive system is compact and requires little installation space.
In one embodiment of the invention, it is provided that the tooth element of the device is assigned to a drive gear wheel which engages with the switching wheel in the first switching position of the switching wheel. The group of elements to be driven by this drive gear wheel can be held in a large number of positions.
According to a preferred embodiment, in the second switching position of the switching wheel the tooth element of the device is engaged with the teeth of the drive wheel of the group of elements to be driven that in the first position of the switching wheel is engaged with the switching wheel and in the second switching position is disengaged. This allows the device with the tooth element to be installed near the switching wheel. The number of positions in which the drive connection can be disengaged is determined by the number of teeth of the drive wheel. This embodiment permits an especially compact design. Furthermore this embodiment offers the advantage that the drive wheel that can engage with the switching wheel is held directly; this is advantageous for re-engagement of the drive wheel with the switching wheel.
According to one embodiment the device has at least one toothed segment which is assigned to the teeth of a gear wheel of a group of the elements to be driven. This allows the relevant gear wheel to be blocked and held in certain angular positions. The teeth of the toothed segment are expediently chosen in such a way in relation to the teeth of the gear wheel that a correct engagement of the teeth is obtained.
According to one embodiment, the device has a tooth element in the form of a gear wheel. If this gear wheel is installed so that it cannot rotate, it allows the respective group of elements to be driven to be held in predetermined angular positions.
According to a variant embodiment, the gear wheel is connected to an auxiliary drive system to which a control unit is assigned by means of which the group of elements to be driven which group is disengaged from the switching wheel can be brought into a position adapted to the position of the other group before the drive connection with the switching wheel is re-established. The drive connection can then be re-established without the group whose drive connection with the switching wheel was not interrupted, changing its position.
According to one embodiment the drive system has a shifting device to shift at least the tooth element according to the invention, and preferably the switching wheel together with the tooth element, in an axial direction of the switching wheel between the first switching position and the second switching position. This makes a compact design of the drive system according to the invention possible. It also helps to ensure that the tooth element is engaged with the respective gear wheel when the drive connection between this gear wheel and the switching wheel is disengaged.
In one embodiment, it is provided that a drive wheel which is driven by the main drive motor is assigned to the switching wheel, which drive wheel is engaged with the switching wheel both in the first switching position and in the second switching position. In a variant embodiment, it is provided that the switching wheel is directly connected to the motor shaft of the main drive motor.
Further features and advantages of the invention can be seen from the following description of the illustrative embodiments shown in the drawings.
According to the drive system for a weaving loom shown in
The switching wheel 5 is engaged with a drive wheel 9 that has an axial gearing and that is connected to one or more driven elements 11 by means of a shaft 10. The driven elements 11 are, for example, shed drive elements that consist of a dobby, a cam motion, a jacquard machine or some other device for the forming of weaving sheds. The driven elements 11 can also be other devices, for example selvedge forming devices or a device for the positive driving of a backrest beam.
In the switching position shown in
In order to limit the drive torque to be provided by the main drive shaft 2, the diameter of the switching wheel 5 is selected smaller than the diameter of the drive wheels 9 and 12 in the embodiment shown. For the same reason, the diameter of the drive wheel 6 is smaller than the diameter of the switching wheel 5. In the embodiment shown, the drive wheels 9 and 12 are arranged in such a manner that they rotate by one revolution per weft insertion.
In the first switching position of the switching wheel 5 that is shown in
If, after a stop of the weaving loom, the drive connection between the main drive shaft 2 and the elements to be driven 14, in particular the weaving sley, has to be interrupted in order to perform a so-called pick finding, the main drive shaft 2 with the switching wheel 5 is moved by axial shifting into the second switching position that is shown in
A shifting device 8 is provided for the axial shifting of the switching wheel 5. The shifting device 8 has a frame 16 that interacts with the main drive shaft 2. The frame 16 is driven by means of a plunger 17 which is arranged in a cylinder 18. The cylinder 18 is connected to a hydraulic or pneumatic circuit 19, for example to a hydraulic circuit that is similar to the hydraulic circuit according to EP 0 726 354 A1 or to that according to EP 0 953 073 A1. The frame 16 is hydraulically or pneumatically moved in the direction towards the main drive shaft 2. In order to move the frame 16 in the opposite direction, a return spring 20 is provided in the illustrative embodiment. According to a variant, the shifting device has a plunger/cylinder-unit for each direction of movement so that no return spring is required. The teeth of the toothing on the switching wheel 5 are preferably bevelled on the side flanks 21 facing the drive wheel 12 in order, on the one hand, to simplify the engagement of the switching wheel 5 with the drive wheel 12 and, on the other hand, to allow the drive wheel 12 to be turned slightly during engagement of the gear wheel 5, if desired. The drive system according to the invention also has a device 15 to hold the first group of elements to be driven 12, 13 and 14 in the second switching position, when the drive connection with the switching wheel 5 is disengaged, in a defined position. In the second position of the switching wheel 5, a gear wheel 22 of the device 15 engages with the teeth of the drive wheel 12 which belongs to this group of elements to be driven.
In the second switching position (
The device 15 has a gear wheel 22 that can engage with the teeth of the drive wheel 12 and that is attached to the above-mentioned frame 16. The gear wheel 22 is also shifted together with the switching wheel 5 between the first position and the second position in the axial direction by means of the shifting device 8 that acts on the frame 16. In one direction, the displacing drive is carried out by means of the plunger 17 and in the other direction by means of the return spring 20. In order to simplify the engagement of the teeth of the gear wheel 22 with the teeth of the drive wheel 12, the teeth of the gear wheel 22 and/or the areas facing the latter of the teeth of the drive wheel 12 are bevelled. The position of the gear wheel 22 on the frame 16 and thus the alignment in the axial direction relative to the switching wheel 5 is selected such that the teeth of the gear wheel 22 are already engaged with the teeth of the drive wheel 12 before the switching wheel 5 is completely disengaged from the drive wheel 12, in other words before the switching wheel 5 has reached the second switching position as shown in
The main drive motor 7 is an electric motor which is preferably adjustable as far as its rotational speed and/or angular position and/or drive torque and/or direction of rotation is concerned. It is controlled by means of a control unit 24 which controls the starting and stopping of the weaving loom, the slow operation or the pick finding and the disengagement in a desired angular position and the re-engagement in a desired relative angular position of the switching wheel 5 and the drive wheel 12. A variable-speed reluctance motor is preferably used as main drive motor 7, offering the advantage that such a drive motor can be braked electrically in given positions. The main drive motor 7 can possibly also be equipped with an integral controllable brake that can be engaged when the main drive motor 7 has to be held in a given angular position. This type of brake is preferably brought into the braking condition, for example, by springs and released by electromagnetic forces. This enables the weaving loom to be held in a braked condition in the event of a failure of the power supply.
As can be seen in
The signals of the angle transducer 23 are brought into relationship with the angular position of the main drive shaft 2 by means of the control unit 24. For this the weaving loom is brought, for example, into the stop position. The angular position measured by the angle transducer 23 in this position is stored as the zero position of the main drive shaft 2 in the control unit 24. Any other measured angular position of the angle transducer 23 can then be converted into the angular position of the main drive shaft 2 by means of the control unit 24. The angular positions of the main drive shaft 2 or the angular positions of the drive wheel 9 are stored in the control unit 24 at which the teeth of the gear wheel 22 can be pushed into the teeth of the drive wheel 12, in other words when the teeth and the tooth gaps are opposite one another. Before axially shifting the gear wheel 22 together with the switching wheel 5, the main drive shaft 2 is brought into an angular position in which the teeth of the gear wheel 22 can be pushed between the teeth of the drive wheel 12. During the disengagement of the switching wheel 5 and the drive wheel 12, the teeth of the drive wheel 12 have to be positioned in such a way that the teeth of the gear wheel 22 can engage with the teeth of the drive wheel 12. If the drive wheel 12 has, in one example, 112 teeth, the gear wheel 22 can be pushed into the drive wheel 12 in 112 different angular positions of the drive wheel 12. Thus, pick finding is possible in 112 different positions. It is obvious that not all possible angular positions have to be used. Other limitations may for example prevent a pick finding in certain angular positions.
During the re-engagement of the switching wheel 5 and the drive wheel 12, the teeth of the drive wheel 12 also have to be positioned in such a way that the teeth of the switching wheel 5 can engage with them. For this, the switching wheel 5 can be brought to the required position by the drive motor 7 in which the teeth of the switching wheel 5 can be pushed into the teeth of the drive wheel 12. The determination of the angular positions of the main drive shaft 2 by means of the angle transducer 23 and the control unit 24 is also important as feedback for the controllable drive motor 7 for controlling of the angular position and/or the rotational speed and/or the drive torque of the drive motor 7.
A monitoring device can also be assigned to the drive wheel 12 to monitor whether engagement takes place in the desired angular position. The switching wheel 5 may, for example, be provided with a contactless limit switch 25 to monitor whether the gear wheel 22 is engaged with the drive wheel 12, when the gear wheel 22 is in the position shown in
During pick finding the shifting device 8 is controlled in such a way that the switching wheel 5 is pushed into the switching position according to
In the illustrative embodiment shown in
In the illustrative embodiment shown in
In the illustrative embodiment shown in
In the embodiment shown in
In the illustrative embodiment shown in
In the illustrative embodiment shown in
The invention is not limited to the illustrative embodiments shown and described. In particular, combinations of illustrative embodiments are possible.
Number | Date | Country | Kind |
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2004/0330 | Jul 2004 | BE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2005/007166 | 7/2/2005 | WO | 00 | 9/11/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2006/002962 | 1/12/2006 | WO | A |
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Number | Date | Country |
---|---|---|
0 726 345 | Aug 1996 | EP |
0 930 387 | Jul 1999 | EP |
1 158 081 | Nov 2001 | EP |
0 953 073 | Oct 2002 | EP |
2 755 155 | Apr 1998 | FR |
Number | Date | Country | |
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20090038705 A1 | Feb 2009 | US |