Drive system having an inertial valve

Information

  • Patent Grant
  • 6782956
  • Patent Number
    6,782,956
  • Date Filed
    Friday, March 7, 2003
    21 years ago
  • Date Issued
    Tuesday, August 31, 2004
    20 years ago
Abstract
A drive system having a housing and including a frame supported in the housing and defining an axis. The frame is rotatable about the axis and defines an interior space. A piston supported by the frame is moveable axially in the interior space and is rotatable about the axis. The piston divides the interior space and defines first and second chambers and a plurality of channels communicating between the first and second chambers. An inertial valve is coupled to the piston and is moveable between a first orientation, in which a valve stop is spaced a distance from at least one of the plurality of channels to permit lubricant flow along the at least one of the plurality of channels, and a second orientation, in which the valve stop engages the at least one of the plurality of channels.
Description




FIELD OF THE INVENTION




The present invention relates to a drive system and, more particularly, to a drive system for a rotary tool.




BACKGROUND OF THE INVENTION




A rotary tool, such as an impact wrench, generally includes a housing supporting a motor, a drive mechanism driven by the motor, an output shaft having a first end adapted to engage a fastener and a second end adapted to engage the drive mechanism. In impact wrenches, the drive mechanism generally includes a hammer member that periodically impacts the output shaft, rotating the output shaft about a central axis to hammer or drive fasteners into or remove fasteners from a work piece.




SUMMARY OF THE INVENTION




The present invention provides a drive system, such as, for example, a drive system for a rotary tool. In one construction of the invention, the drive system includes a frame defining an axis and enclosing an interior space. The interior space houses lubricant. A piston supported by the frame is moveable axially in the interior space and is rotatable about the axis. The piston divides the interior space and defines a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber. The piston supports an inertial valve. The inertial valve is moveable between a first orientation, in which at least a portion of the inertial valve is moved away from the plurality of channels to permit lubricant flow along the plurality of channels, and a second orientation, in which the inertial valve sealingly engages the plurality of channels. The inertial valve is moveable between the first orientation and the second orientation in response to movement of the piston along the axis.




In another construction, the drive system includes a housing and a frame supported in the housing and defining an axis. The frame is rotatable about the axis and the frame defines an interior space. A piston supported by the frame is moveable axially in the interior space and is rotatable about the axis. The piston divides the interior space and defines a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber. An inertial valve is coupled to the piston. The inertial valve includes a valve stop and a spring. The inertial valve is moveable between a first orientation, in which the valve stop is spaced a distance from at least one of the plurality of channels to permit lubricant flow through the at least one of the plurality of channels, and a second orientation, in which the valve stop engages the at least one of the plurality of channels to substantially block lubricant flow through the at least one of the plurality of channels. The spring biases the valve toward the first orientation.




In still another construction, the drive system has a housing and includes a frame supported in the housing and defining an axis. The frame is rotatable about the axis and the frame defines an interior space and houses lubricant. A piston is supported by the frame and is moveable axially in the interior space between a forward position and a rearward position. The piston divides the interior space and defines a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber. An inertial valve is coupled to the piston and is moveable between a first orientation, in which at least a portion of the valve is spaced a distance from at least one of the plurality of channels to permit lubricant flow along the at least one of the plurality of channels, and a second orientation, in which the valve stop engages at least one of the plurality of channels. The inertial valve is moveable between the first orientation and the second orientation in response to movement of the piston between the forward position and the rearward position.




The present invention also provides a method of operating a drive system of a rotary tool.




Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims, and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention is further described with reference to the accompanying drawings, which show constructions of the present invention. However, it should be noted that the invention as disclosed in the accompanying drawings is illustrated by way of example only. The various elements and combinations of elements described below and illustrated in the drawings can be arranged and organized differently to result in constructions which are still within the spirit and scope of the present invention.




In the drawings, wherein like reference numerals indicate like parts:





FIG. 1

is a side view, partially in section, of a rotary tool embodying aspects of the present invention.





FIGS. 2A and 2B

are side views, partially in section, of a rotary drive system of the rotary tool shown in FIG.


1


.





FIG. 3

is an exploded view, partially in section, of the rotary drive system shown in

FIGS. 2A and 2B

.





FIG. 4

is a side view, partially in section, of a housing of the rotary drive system shown in

FIGS. 2A and 2B

.





FIG. 5

is a side view, partially in section, of a frame of the drive system shown in

FIGS. 2A and 2B

.





FIGS. 6A-6D

illustrate a piston of the rotary drive system shown in

FIGS. 2A and 2B

.





FIGS. 7A-7D

illustrate an output shaft of the rotary drive system shown in

FIGS. 2A and 2B

.





FIG. 8

illustrates an inertial valve of the rotary drive system shown in

FIGS. 2A and 2B

.





FIG. 9A-9D

illustrate the rotary drive system shown in

FIGS. 2A and 2B

in first, second, third, and fourth orientations, respectively.





FIGS. 10A-10D

illustrate the rotary drive system shown in

FIGS. 2A and 2B

in first, second, third, and fourth orientations, respectively.











DETAILED DESCRIPTION




The terms “first”, “second”, “forward”, and “rearward” are used herein and in the appended claims for description only and are not intended to imply any particular orientation, order, or importance.





FIG. 1

illustrates a rotary tool


10


, such as, for example, an impact wrench embodying aspects of the present invention. The rotary tool


10


includes a housing


12


having a forward portion


16


and a rearward portion


18


, an operator's grip or handle


20


, a motor


22


(e.g., an air motor or an electric motor) having a motor shaft


24


, a trigger


26


operably coupled to the motor


22


to control motor speed, and a rotary drive system


28


. The motor shaft


24


defines a central axis A, which extends axially through the rotary tool


10


.




The handle


20


includes an air channel


32


having an inlet


34


. In some constructions (not shown), the air channel


32


includes seals (e.g., O-rings, washers, etc.), filters (e.g., air strainers), and valves (e.g., spring-operated valves) for controlling air quality in and airflow through the rotary tool


10


. Additionally, in some constructions (not shown), the air channel


32


includes a throttle valve (not shown) that is operably connected to the trigger


26


for controlling the flow of air through the air channel


32


, the operating speed of the rotary tool


10


, and/or the torque generated by the rotary tool


10


. Also, in rotary tools


10


having forward and reverse modes, a reverse valve (not shown) may be positioned along the air channel


32


to direct air flow through the motor


22


in either of two directions (i.e., forward and reverse).




The rearward portion


18


of the housing


12


defines a cavity


36


surrounding the motor


22


. The motor shaft


24


extends through the cavity


36


along the central axis A and is supported by bearings


38


for rotation relative to the housing


12


. In some constructions, the cavity


36


is sealed (e.g., the cavity includes O-rings, washers, valves, etc.) to prevent unintended air exchange with the atmosphere. One having ordinary skill in the art will appreciate that while one type of air motor has been described herein and is shown in the figures, other types of air motors (not shown) could also or alternately be used. In other constructions (not shown), electric motors (not shown) could also or alternately be used.




Fasteners (not shown) extend through the forward portion


16


of the housing


12


and into bores


42


located in the rearward portion


18


of the housing


12


, coupling the forward and rearward portions


16


,


18


of the housing


12


. A seal (e.g., an O-ring, a washer, etc.)


40


is arranged between the forward and rearward portions


16


,


18


to prevent airflow into or out of the housing


12


between the forward and rearward portions


16


,


18


.




The rotary drive system


28


includes a flywheel or frame


44


supported in the forward portion


16


of the housing


12


for rotation about the central axis A. The frame


44


is a substantially cylindrical member having a forward surface


48


, a rearward surface


50


substantially parallel to the forward surface


48


, and a circumferential wall


52


extending therebetween. Together, the circumferential wall


52


and the interior surface of the forward portion


16


of the housing define a space


54


(shown in

FIGS. 1

,


2


A,


2


B, and


9


A-


9


D), which accommodates rotational movement of the frame


44


relative to the forward portion


16


of the housing


12


.




The rearward face


50


defines a recess


56


having a number of splines


60


extending radially into the recess


56


. A forward end of the motor shaft


24


includes splines


64


, which matingly engage corresponding splines


60


, operably coupling the frame


44


and the motor shaft


24


for concurrent rotation about the central axis A in either a forward (e.g., clockwise) or rearward (e.g., counterclockwise) direction.




As shown in

FIGS. 1

,


2


A,


2


B,


3


,


5


, and


9


A-


9


D, the forward and rearward surfaces


48


,


50


of the frame


44


define an internal space


67


housing a quantity of lubricant (not shown). Axial grooves


70


(shown in

FIGS. 2A

,


3


,


5


, and


9


A-


9


D) extend into the circumferential wall


52


and communicate with the internal space


67


. In the illustrated construction, the frame


44


includes two axial grooves


70


spaced approximately 180 degrees apart. In other constructions (not shown), the frame


44


can include one, three, or more axial grooves


70


and the axial grooves


70


can be arranged in any of a number of configurations and orientations.




The forward surface


48


defines a forward opening


71


communicating with the interior space


67


. A cover


72


is coupled to (e.g., threaded into, clamped onto, or otherwise fastened to) the forward surface


48


to seal the internal space


67


. In the illustrated construction, the cover


72


is threaded into forward surface


48


and a seal


74


(e.g., an O-ring, a washer, etc.) is clamped between the frame


44


and the cover


72


to prevent fluid exchange between the internal space


67


and the space


54


. The cover


72


also defines an internal opening


76


opening along the central axis A and including a seal


78


.




As shown in

FIG. 1

, an output shaft or anvil


100


extends through the cover


72


and is supported in the forward portion


16


of the housing


12


by bushing


102


for rotation about the central axis A. However, in other constructions (not shown) other support structure, such, as for example, bearings can also or alternately support the output shaft


100


. Additionally, in other constructions (not shown) the output shaft


100


can be arranged to rotate about a second axis that is substantially parallel, or alternatively, at an angle relative to the central axis A.




The output shaft


100


is substantially cylindrical and includes a forward or tool engaging end


104


that is adapted to support a fastener (e.g., a bolt, a screw, a nut, etc.) and/or a fastener engaging element (e.g., a socket). A base portion


106


of the output shaft


100


extends into the internal space


67


and includes two rearwardly extending cams


108


. In other constructions (not shown), the base portion


106


can include one, three, or more cams


108


. The base portion


106


is held in the internal space


67


by the cover


72


for rotation about the central axis A. The base portion


106


also defines an aperture


110


that extends axially into the output shaft


100


along the central axis A.




As shown in

FIGS. 1

,


2


A,


2


B,


3


, and


9


A-


9


D, in some constructions, hardened washers


112


are positioned between the cover


72


, the base portion


106


and/or the circumferntial surface


52


to prevent lubricant from exiting the internal space


67


via the forward opening


71


. Additionally, in the illustrated construction, a friction-reducing member


113


(e.g., bearings, low-friction washers, etc.) is positioned between the cover


72


and the base portion


106


.




A piston (shown in

FIGS. 1

,


2


A,


2


B,


3


,


6


A-


6


D,


9


A-


9


D, and


10


A-


10


D)


114


includes a first end


116


and a second end


118


and is supported in the internal space


67


for rotational movement with the frame


44


about the central axis A and for reciprocating movement relative to the frame


44


along the central axis A. The first end


116


of the piston


114


is substantially cylindrical and is rotatably received in the aperture


110


at the base


106


of the output shaft


100


. A notch


120


extends circumferentially around the first end


116


. As shown in

FIGS. 3

,


6


A,


6


C, and


10


A-


10


D, a forward end


122


of the notch


120


is contoured. More particularly, the contoured forward end


122


includes a single protrusion


124


. In other constructions (not shown), the contoured end


122


can include two, three, or more protrusions.




A fastener (e.g., a set screw, a key, a snap ring, etc.) and/or a protrusion


126


extends through an opening


128


(see

FIGS. 3

,


7


A, and


7


D) in the output shaft


100


and engages the notch


120


on the first end


116


of the piston


114


to slidably and rotatably couple the output shaft


100


and the piston


114


. Together, the notch


120


and the fastener


126


limit axial movement of the piston


114


along the output shaft


100


. More particularly, the piston


114


is moveable along the central axis A between a fully retracted position (shown in

FIG. 9A

) and a fully extended position (shown in

FIG. 9B

) and the distance between the fully retracted and fully extend positions is approximately equal to the axial length of the notch


120


and the height of the cams


108


. Additionally, the mating engagement of the fastener


126


and the notch


120


facilitate relative rotational motion between the piston


114


and the output shaft


100


.




As shown in

FIGS. 3 and 6B

, the second end


118


of the piston


114


is substantially cylindrical. A blind bore


130


extends axially through the second end


118


of the piston


114


. As shown in

FIGS. 2A

,


3


,


6


A,


6


B,


9


A-


9


D, and


10


A-


10


D, arms


132


(two arms


132


are shown) extend radially from the piston


114


between the first and second ends


116


,


118


. In other constructions (not shown), the piston


114


can include one, three, or more arms


132


. The arms


132


engage the axial grooves


70


, facilitating the transfer of rotational motion from the frame


44


to the piston


114


. Additionally, as described below, the arms


132


are moveable along the axial grooves


70


to facilitate axial movement of the piston


114


relative to the frame


44


. The mating engagement between the arms


132


and the axial grooves


70


also prevents the piston


114


from pivoting about the central axis A relative to the frame


44


and limits axial movement of the piston


114


in the frame


44


.




As shown in

FIGS. 1

,


2


A,


2


B, and


9


A-


9


D, the second end


118


of the piston


114


divides the internal space


67


into a first or forward chamber


134


and a second or rearward chamber


136


. Lubricant is moveable between the first and second chambers


134


,


136


along channels


138


. In the illustrated construction, four channels


138


extend axially through the second end


118


of the piston


114


, fluidly connecting the first and second chambers


134


,


136


. However, one having ordinary skill in the art will appreciate that in other constructions, the piston


114


can include one, two, three, or more channels


138


.




The second end


118


of the piston


114


supports an inertial valve


142


having a stem


144


. As explained in greater detail below, the inertial valve


142


is moveable between a first or open orientation and a second or closed orientation. In the illustrated construction, the stem


144


is a threaded plug. However, in other constructions, other fasteners, such as, for example, bolts, screws, and the like can also or alternately be used. With reference to

FIG. 8

, the stem


144


includes a first or forward end


148


, which is threaded into the blind bore


130


, and a second or rearward end


150


, which extends rearwardly from the second end


118


of the piston


114


. The stem


144


is described hereafter and is shown in the figures as a single integral member. However, one having ordinary skill in the art will appreciate that in other constructions (not shown), the stem


144


can be formed of two or more separate and distinct members coupled together (e.g., threaded into one another, welded together, held together by a fastener, etc.).




With reference to

FIG. 8

, the rearward end


150


of the stem


144


defines a radial slot


152


, which supports a valve stop


154


having a central aperture


156


. As explained in greater detail below, the valve stop


154


is slideable axially along the slot


152


between a first or open position (shown in

FIGS. 1

,


2


B,


8


,


9


A,


9


B, and


9


D) and a second or closed position (shown in FIGS.


2


A and


9


C). When the valve stop


154


is in the closed position, which corresponds with the closed orientation of the inertial valve


142


, the valve stop


154


extends across the rearward openings of the channels


138


, preventing lubricant from flowing along the channels


138


between the forward and rearward chambers


134


,


136


. When the valve stop


154


is in the open position, which corresponds with the open orientation of the inertial valve


142


, the valve stop


154


is spaced a distance away from the rearward openings of the channels


138


, allowing lubricant to flow through the channels


138


between the forward and rearward chambers


134


,


136


. In the illustrated construction, the distance between the open and closed positions is substantially equal to the distance between the rearward end of the slot


152


and the rearward end


118


of the piston


114


.




As shown in

FIGS. 3 and 8

, a rib


157


extends outwardly and rearwardly from a central portion of the stem


144


. The rib


157


supports a first or forward end of a spring


158


. A second or rearward end of the spring


158


engages the valve stop


154


. In the illustrated construction, the spring


158


is a compression spring. However, one having ordinary skill in the art will appreciate that in other constructions, other springs (e.g., torsion springs, leaf springs, etc.) can also or alternately be used. The spring


158


applies a rearward force (represented by arrow


160


in

FIG. 8

) to the valve stop


154


. As explained in greater detail below, the rearward force


160


biases the valve stop


154


, toward the open position and biases the valve


142


toward the open orientation.




During operation of the rotary tool


10


, the tool engaging end


104


(or a fastener engaging element coupled to the tool engaging end


104


) is positioned to matingly engage a fastener (e.g., a nut, a bolt, a screw, etc.). To tighten the fastener or thread the fastener into a work piece (not shown), the rotary tool


10


is operated in a forward mode and to loosen the fastener or unthread the fastener from the work piece, the rotary tool


10


is operated in a reverse mode.

FIGS. 9A-9D

and


10


A-


10


D and the following description refer to operation of the rotary tool


10


in the forward mode. However, one having ordinary skill in the art will appreciate that the rotary tool


10


of the present invention can also or alternately be operated in a reverse mode and that operation of the rotary tool


10


in the reverse mode is substantially similar to operation of the rotary tool


10


in the forward mode.




To initiate operation of the rotary tool


10


, an operator depresses the trigger


26


, causing power in the form of compressed air or electricity to energize the motor


22


and to rotate the motor shaft


24


in a forward direction (represented by arrow


166


in

FIGS. 9A-9D

and


10


A-


10


D) about the central axis A. The motor shaft


24


transfers rotational motion to the rotary drive system


28


via the mating engagement of splines


60


,


64


.




With reference first to

FIGS. 9A and 10A

, the piston


114


is in a fully retracted position (i.e., the piston


114


is in a rearward-most position in the internal space


67


), and the fastener


126


is in a rearward-most position of the notch


120


. Additionally, the valve


142


is in the open orientation and the valve stop


154


is in the open position, allowing lubricant to moving along the channels


138


between the forward and rearward chambers


134


,


136


. More particularly, the forward force


160


of the spring


158


biases the valve stop


154


rearwardly away from the rearward end


118


of the piston


114


. Also, the pressure of the lubricant in the forward and rearward chambers


134


,


136


is approximately equal.




As the motor


22


begins to rotate the frame


44


about the central axis A, the frame


44


transfers rotational motion to the piston


114


via the mating engagement between the arms


132


and the grooves


70


. The notch


120


on the first end


116


of the piston


114


travels along the fastener


126


as the piston


114


rotates about the central axis A. As the contoured end


122


of the notch


120


travels across the fastener


126


, the fastener


126


pulls the piston


114


forward along the central axis A toward the base portion


106


of the output shaft


100


. In this manner, the piston


114


simultaneously rotates about the central axis A in the forward direction


146


and moves forward along the central axis A toward the output shaft


100


.




As shown in

FIGS. 9A and 10A

, as the piston


114


begins to rotate about the central axis A and to move forwardly along the central axis A, the valve stop


154


remains in the open position, allowing lubricant to move along the channels


138


between the forward and rearward chambers


134


,


136


. Additionally, as the piston


114


moves forwardly, the area of the forward chamber


134


is reduced and the area of the rearward chamber


136


is increased. In the illustrated construction, the channels


138


are sized to facilitate movement of lubricant from the forward chamber


134


to the rearward chamber


136


and to maintain the lubricant in the forward and rearward chambers


134


,


136


at an approximately equal pressure.




As shown in

FIGS. 9B and 10B

, as the piston


114


continues to rotate about the central axis A, the fastener


126


rides along the contoured end


122


, moving the piston


114


forwardly along the central axis A to a forward-most position (shown in FIGS.


9


B and


10


B). When the piston


114


is in the forward-most position, the arms


132


contact the base


106


of the output shaft


100


. In the illustrated construction, the contoured end


122


of the notch


120


includes a single protrusion


124


. In this construction, each time the piston


114


rotates about the central axis A, the fastener


126


engages the protrusion


124


once. More particularly, each time that the piston


114


rotates about the central axis A, the engagement between the protrusion


124


and the fastener


126


causes the arms


132


to contact the cams


108


. In other constructions (not shown), the notch


120


can have two, three, or more protrusions


124


for causing the arms


132


to contact the cams


108


two or more times for each rotation of the piston


114


about the central axis A.




With reference to

FIGS. 9C and 10C

, as the piston


114


rotates about the central axis A, the arms


132


are rotated into engagement with the cams


108


on the base


106


of the output shaft


100


. The impact between the arms


132


and the cams


108


transfers an impulse or force from the piston


114


to the output shaft


100


, causing the output shaft


100


to rotate about the central axis A in the forward direction


146


. The impact between the arms


132


and the cams


108


also momentarily stops the forward rotation of the piston


114


about the central axis A. Additionally, in the illustrated construction, the impact between the arms


132


and the cams


108


causes the piston


114


to move rapidly along the central axis A in the rearward direction and to rotate a relatively short distance about the central axis A in a reverse direction (represented by arrow


167


in FIGS.


9


C and


10


C). The impact causes the piston


114


to accelerate at an increasing rate in the reverse direction


167


. The inertial mass (represented by arrow


168


in

FIG. 9C

) of the valve stop


154


prevents and/or slows the rearward motion of the valve stop


154


. In this manner, the valve stop


154


does not move rearwardly at the same rate as the piston


114


so that as the piston


114


moves rearwardly, the rearward end


118


of the piston


114


contacts the valve stop


154


, moving the valve


142


into the closed orientation.




In the illustrated construction, the inertial force


168


is greater than the rearward force


160


of the spring


158


. In this manner, the inertial force


168


maintains the valve stop


154


in close proximity with the rearward end


118


of the piston


114


, compressing the spring


158


and maintaining the valve


142


in the closed orientation. As shown in

FIG. 9C

, the valve stop


154


is in sealing engagement with the rearward ends of the channels


138


(i.e., in the closed position).




After the initial impact between the arms


132


and the cams


108


, the forward rotation of the frame


44


about the central axis A causes the arms


132


to remain in contact with the cams


108


to transfer rotational energy to the output shaft


100


. Additionally, after the initial impact, the motor


22


continues to rotate the frame


44


and the piston


114


in the forward direction


166


, maintaining the arms


132


in engagement with the cams


108


. At this point, the rotational velocity of the piston


114


is relatively constant. Similarly, the rearward motion of the valve stop


154


is relatively constant. In this manner, as shown in

FIG. 9D

, the inertial force


168


is reduced. The spring force


158


overcomes the inertial force


168


and biases the valve stop


154


toward the open position.




As shown in

FIGS. 9D and 10D

, once the arms


132


are rotated out of engagement with the cams


108


, the piston


114


begins to move rearwardly and the rearward force


160


of the spring


158


forces the valve stop


154


rearwardly with respect to the rearward end


118


of the piston


114


. The rearward force


160


moves the valve stop


154


from the closed position toward the open position and moves the valve


142


from the closed orientation toward the open orientation.




As the piston


114


continues to rotate about the central axis A, lubricant moves through the channels


138


from the rearward chamber


136


to the forward chamber


134


, maintaining the pressure in the forward and rearward chambers


134


,


136


at an approximately equal value. In this manner, the piston


114


encounters minimal resistance as the piston


114


moves axially toward the rearward-most position. Additionally, as the piston


114


begins to move rearwardly along the central axis A, the arms


132


rotate out of engagement with the cams


108


of the output shaft


100


.




After the piston


114


returns to the rearward-most position, the piston


114


continues to rotate with the frame


44


about the central axis A until the engagement between the notch


120


and the fastener


126


causes the piston


114


to move forwardly along the central axis A. In the illustrated construction, the piston


114


rotates approximately 200 degrees about the central axis A before the fastener


126


engages the protrusion


124


to re-initiate forward motion of the piston


114


. However, as explained above, in other constructions (not shown), the notch


120


can include two, three, or more protrusions


124


. In these constructions, the piston


114


can rotate less than


200


degrees before the mating engagement between the fastener


126


and one of the protrusions


124


causes the piston


114


to move forwardly along the central axis A.




The constructions described above and illustrated in the drawings are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated by one having ordinary skill in the art, that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention as set forth in the appended claims.




For example, one having ordinary skill in the art will appreciate that the size and relative dimensions of the individual parts of the rotary tool and the drive system can be changed significantly without departing from the spirit and scope of the present invention.




As such, the functions of the various elements and assemblies of the present invention can be changed to a significant degree without departing from the spirit and scope of the present invention.



Claims
  • 1. A drive system comprising:a frame defining an axis and enclosing an interior space, the interior space housing lubricant; and a piston supported by the frame and being moveable axially in the interior space and rotatable about the axis, the piston dividing the interior space and defining a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber, the piston supporting an inertial valve, the inertial valve being moveable between a first orientation, in which at least a portion of the inertial valve is spaced apart from at least one of the plurality of channels to permit lubricant flow along the at least one of the plurality of channels, and a second orientation, in which the inertial valve sealingly engages the at least one of the plurality of channels, the inertial valve being moveable between the first orientation and the second orientation in response to movement of the piston along the axis.
  • 2. The drive system of claim 1, wherein the inertial valve includes a spring, the spring biasing the inertial valve toward the first orientation.
  • 3. The drive system of claim 2, wherein the piston is rotatable about the axis in a first rotational velocity and a second rotational velocity, the second rotational velocity being greater than the first rotational velocity, the spring biasing the inertial valve toward the first orientation when the piston is rotated at the second rotational velocity, and wherein the inertial valve is moveable toward the second orientation when the piston is rotated at the first rotational velocity.
  • 4. The drive system of claim 1, wherein the inertial valve includes a valve stop, the valve stop being sealingly engageable with the piston to seal the at least one of the plurality of channels when the inertial valve is in the second orientation and being moveable away from the piston when the inertial valve is moved toward the first orientation.
  • 5. The drive system of claim 4, wherein the inertial valve includes a spring, the spring biasing the valve stop away from the piston when the inertial valve is in the first orientation.
  • 6. The drive system of claim 1, wherein the drive system is supported in a housing of a rotary tool, the housing having a forward end, the rotary tool including a motor supported in the housing and having a motor shaft and an output shaft supported in the forward end, and wherein the frame is coupled to the motor shaft and is rotatable relative to the housing about the axis in response to rotation of the motor shaft.
  • 7. The drive system of claim 6, wherein the piston is engageable with the output shaft to hammer the output shaft about the axis.
  • 8. A drive system having a housing, the drive system comprising:a frame supported in the housing and defining an axis, the frame being rotatable about the axis, the frame defining an interior space; a piston supported by the frame and being moveable axially in the interior space and rotatable about the axis, the piston dividing the interior space and defining a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber; and an inertial valve coupled to the piston, the inertial valve including a valve stop and a spring, the inertial valve being moveable between a first orientation, in which the valve stop is spaced a distance from at least one of the plurality of channels to permit lubricant flow through the at least one of the plurality of channels, and a second orientation, in which the valve stop sealingly engages the at least one of the plurality of channels to block lubricant flow through the at least one of the plurality of channels, the spring biasing the valve toward the first orientation.
  • 9. The drive system of claim 8, wherein the inertial valve is moveable between the first orientation and the second orientation in response to rotation of the piston about the axis.
  • 10. The drive system of claim 9, wherein the piston is rotatable about the axis in a first rotational velocity and a second rotational velocity, the second rotational velocity being greater than the first rotational velocity, the spring biasing the inertial valve toward the first orientation when the piston is rotating at the first rotational velocity, and wherein the inertial valve is moveable toward the second orientation when the piston is rotating at the second rotational velocity.
  • 11. The drive system of claim 8, wherein the drive system is coupled to a rotary tool and the housing has a forward end, the rotary tool including a motor supported in the housing and having a motor shaft and an output shaft supported in the forward end, and wherein the frame is coupled to the motor shaft and is rotatable relative to the housing about the axis in response to rotation of the motor shaft.
  • 12. The drive system of claim 11, wherein the piston is engageable with the output shaft to hammer the output shaft about the axis.
  • 13. The drive system of claim 11, wherein the piston cammingly engages the output shaft, and wherein during camming engagement, the inertial valve moves from the first position toward the second position.
  • 14. The drive system of claim 8, wherein the piston is moveable between a forward position and a rearward position, the inertial valve being in the first orientation when the piston is in the rearward position.
  • 15. The drive system of claim 8, wherein the piston is moveable between a forward position and a rearward position, the inertial valve being in the second orientation when the piston is in the forward position.
  • 16. A drive system having a housing, the drive system comprising:a frame supported in the housing and defining an axis, the frame being rotatable about the axis, the frame defining an interior space and housing lubricant; a piston supported by the frame and being moveable axially in the interior space between a forward position and a rearward position, the piston dividing the interior space and defining a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber; and an inertial valve coupled to the piston, the inertial valve being moveable between a first orientation, in which at least a portion of the valve is spaced a distance from at least one of the plurality of channels to permit lubricant flow along the at least one of the plurality of channels, and a second orientation, in which the inertial valve sealingly engages the at least one of the plurality of channels, the inertial valve being moveable between the first orientation and the second orientation in response to movement of the piston between the forward position and the rearward position.
  • 17. The drive system of claim 16, wherein the inertial valve includes a spring, and wherein the spring biases the inertial valve toward the first orientation.
  • 18. The drive system of claim 17, wherein the piston is rotatable about the axis in a first rotational velocity and a second rotational velocity, the second rotational velocity being greater than the first rotational velocity, the spring biasing the inertial valve toward the first orientation when the piston is rotated at the second rotational velocity, and wherein the inertial valve is moveable toward the second orientation when the piston is rotated at the first rotational velocity.
  • 19. The drive system of claim 16, wherein an inertial force moves the valve from the first orientation toward the second orientation.
  • 20. The drive system of claim 16, wherein the inertial valve includes a valve stop, the valve stop being sealingly engageable with the piston to seal the at least one of the plurality of channels when the inertial valve is in the second orientation and being moveable away from the piston when the inertial valve is moved toward the first orientation.
  • 21. The drive system of claim 16, wherein the drive system is supported in a housing of a rotary tool, the housing having a forward end, the rotary tool including a motor supported in the housing and having a motor shaft and an output shaft supported in the forward end, and wherein the frame is coupled to the motor shaft and is rotatable relative to the housing about the axis in response to rotation of the motor shaft.
  • 22. The drive system of claim 21, wherein the piston is engageable with the output shaft to hammer the output shaft about the axis.
  • 23. The drive system of claim 21, wherein the piston cammingly engages the output shaft, and wherein during camming engagement, the inertial valve moves from the first position toward the second position.
  • 24. A method of operating a drive system of a rotary tool, the drive system including a frame defining an axis and enclosing an interior space, the interior space housing lubricant, a piston supported by the frame and being moveable axially in the interior space and rotatable about the axis, the piston dividing the interior space and defining a first chamber, a second chamber, and a plurality of channels communicating between the first chamber and the second chamber, and an inertial valve coupled to the piston, the inertial valve being moveable between a first orientation, in which at least a portion of the inertial valve is spaced a distance away from the plurality of channels to permit lubricant flow along the channel, and a second orientation, in which the inertial valve sealingly engages the piston, the method comprising:rotating the piston with the frame about the axis; moving the piston along the axis between a rearward position and a forward position; and moving the inertial valve between the first orientation and the second orientation in response to rotation of the piston about the axis.
  • 25. The method of claim 24, wherein the inertial valve includes a spring, the spring biasing the inertial valve toward the first orientation, and wherein moving the inertial valve between the first orientation and the second orientation includes compressing the spring.
  • 26. The method of claim 24, further comprising moving lubricant along at least one of the plurality of channels between the first chamber and the second chamber.
  • 27. The method of claim 24, wherein moving the inertial valve between the first orientation and the second orientation includes stopping rotation of the piston about the axis.
  • 28. The method of claim 24, wherein the housing has a forward end, the forward end supporting an output shaft for rotation about the axis, and the method further comprising cammingly engaging the output shaft with the piston to rotate the output shaft about the axis.
  • 29. The method of claim 24, wherein the rotary tool includes a motor supported in the housing and having a motor shaft, and the method further comprising:rotating the motor shaft about the axis; and transferring rotational motion from the motor shaft to the frame to rotate the frame about the axis.
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