The invention relates to a drive train having an automatic group transmission. The invention further relates to a method for operating such a drive train.
Automatic transmissions designed as group transmissions having a multi-stage main gearing and a rear-mounted group down-stream in terms of drive technology of the main gearing and particularly implemented as a range group, and/or a front-mounted group upstream in terms of drive technology of the main gearing and particularly implemented as a splitter group, are known for example from the document DE 10 2007 010 829 A1, and are used in commercial vehicles for example. Due to a splitter group, implemented having two-stages for example, and having a transmission ratio change corresponding to approximately half of an average transmission ratio change between two subsequent transmission ratio steps of the main gearing, the transmission ratio changes of the main gearing are halved, and the total number of available gears is doubled. Due to a range group, designed having two stages for example, and having a transmission ratio change corresponding to an average transmission ratio step between two subsequent transmission ratio steps of the main gearing, extending across the total transmission ratio change of the main gearing, the transmission ratio spread of the group transmission is approximately doubled and the total number of available gears is again doubled.
The splitter group can be connected upstream or downstream of the main gearing, and accordingly can be implemented as a front-mounted group or a rear-mounted group. Likewise, the range group can be connected upstream or downstream of the main gearing, and accordingly can be implemented as a front-mounted group or a rear-mounted group. Automatic transmissions having shift elements that engage in a form-locking manner are distinguished from automatic power-shift transmissions having frictionally engaging shift elements.
With the automatic group transmissions known from the prior art, the main gearing has a countershaft design and comprises a main shaft and at least one countershaft. The front-mounted group and the rear-mounted group also have a countershaft design. When such an automatic group transmission is integrated into a drive train of a motor vehicle, an input shaft of the automatic group transmission, specifically of the front-mounted group, is connected via a controllable startup clutch to the drive assembly, and an output shaft of the automatic group transmission is connected to an axle drive. When the drive assembly is implemented purely as an internal combustion engine, the internal combustion engine, as already stated, is coupled via the startup clutch to the input shaft of the group transmission. When the drive assembly is implemented as a hybrid drive having an internal combustion engine and an electric machine, the electric machine is connected either, with the provision of a so-called crankshaft starter generator (KSG), between the internal combustion engine and the startup clutch, or, with the provision of a so-called integrated starter generator (ISG), between the startup clutch and the input shaft of the group transmission.
The drive trains known from the prior art that comprise an automatic group transmission as a transmission and a hybrid drive as a drive assembly having an internal combustion engine and an electric machine, have the disadvantage that no tractive force support can be provided during shifting in the group transmission, particularly during shifting in the splitter group, or the front-mounted group of the group transmission, which results in loss of comfort.
Proceeding therefrom, the problem addressed by the present invention is to create a new type of drive train having an automatic group transmission.
This problem is solved by a drive train according to the invention. The electric machine of the hybrid drive according to the invention is connected to the, or each, countershaft of the group transmission.
With the drive train according to the invention, the electric machine of the hybrid drive is not connected between the internal combustion engine and the startup clutch, as is the case with a crankshaft starter generator (KSG), or between the startup clutch and the input shaft of the group transmission, as is the case with an integrated startup generator (ISG), rather the electric machine of the hybrid drive is coupled, or connected, to the, or each, countershaft of the group transmission. This can be implemented using a separate upstream stage or using a hollow shaft. When the electric machine of the hybrid drive, as proposed in the invention, is coupled to the, or each, countershaft, tractive force support can be provided during a shift in the group transmission, particularly during a shift in the splitter group thereof. This results in increased driving comfort.
Preferred further developments of the invention will become apparent from the description that follows. Example embodiments of the invention are explained in greater detail with reference to the drawing, without being limited thereto. Shown are:
The main gearing HG of the group transmission CT of
The main gearing HG is designed with three steps, having three transmission ratio steps G1, G2, and G3 for forwards travel, and one transmission ratio step R for reverse travel. Idler gears of the transmission ratio steps G1, G2 and R are each mounted on the main shaft WH in a rotational manner, and can be shifted via associated dog clutches. The associated fixed gears are disposed on the countershafts WVG1 and WVG2 in a rotationally fixed manner.
The highest transmission ratio step G3 of the main gearing HG, can be shifted via a direct shift clutch. The shift clutches of the transmission ratio steps G3 and G2 and the shift clutches of the transmission ratio steps G1 and R are each designed as dog clutches, and are combined into a common shift packet S1 and S2.
The front-mounted group of the group transmission CT of
The idler gear of the first transmission ratio step K1 is mounted in a rotational manner on the input shaft WGE which is connected to the internal combustion engine VM of the hybrid drive via a controllable startup clutch AK.
The idler gear of the second transmission ratio step K2 is mounted in a rotational manner on the main shaft WH.
The fixed gears of the two transmission ratio steps K1, K2 of the front-mounted group, or splitter group GV, are each disposed in a rotationally fixed manner with countershafts WVG1 and WVG2 of the main gearing HG that are lengthened on the input side. The synchronized shift clutches of the front-mounted group GV are designed as dog clutches and are combined into a common shift packet SV.
The rear-mounted group of the group transmission CT of
The planet carrier PT is coupled in a rotationally fixed manner to the output shaft WGA of the group transmission CT, which is connected to an axle drive AB, shown by a dotted line.
The ring gear PH is connected to a shift packet SP by two synchronized shift clutches designed as dog clutches, by means of which the range group GP can be selectively shifted by connecting the ring gear PH to a fixed part of the housing in a slow driving step L, and by connecting the ring gear PH to the main shaft WH or the sun gear PS in a fast driving step S.
The range group GP can be shifted synchronized.
The main gearing HG of such a group transmission CT is implemented as an unsynchronized main gearing, whereas the rear-mounted group, implemented as a range group GP, and the front-mounted group, implemented as a splitter group GV, are designed as synchronized transmission parts.
In the sense of the invention, the electric machine EM of the hybrid drive is coupled to the countershafts WVG1 and WVG2, or connected thereto, namely in the example embodiment of
According to an advantageous further development of the invention, a controllable clutch K is connected between the electric machine EM of the hybrid drive and the group transmission CT, specifically in the example embodiment shown in
For coupling the electric machine EM of the hybrid drive to the automatic group transmission CT, specifically to the countershafts WVG1 and WVG2 of the same, the electric machine EM, using the rotational speed regulator thereof, is brought to the synchronization rotational speed with the dog clutch which according to
Accordingly, the example embodiment of
It is pointed out here that the group transmission CT of the drive train according to the invention, as shown in
For the example embodiment of
Thus,
For shifting in the splitter group GV, the startup clutch AK is disengaged and the internal combustion engine VM of the hybrid drive is decoupled from the axle drive AB, where the electric machine EM of the hybrid drive remains coupled to the axle drive AB. During the entire shift procedure in the splitter group or front-mounted group GV, upstream of the main gearing HG, the electric machine EM with the engaged clutch K remains coupled to the countershafts WVG1 and WVG2 of the main gearing CT, and with it, coupled to the axle drive AB, where then, the main gearing HG has no neutral position, and no shifting is performed in the range group or rear-mounted group GP downstream in terms of drive technology of the main gearing HG. Then, while shifting, a tractive force support can be realized in the splitter group, or front-mounted group GV, upstream of the main gearing HG, using the power output of the electric machine EM of the hybrid drive. A synchronization of the splitter group, or front-mounted group GV during a shift procedure thereof is not more strongly loaded because so-called inertia of the electric machine EM of the hybrid drive does not act on the input shaft WGE of the transmission, but rather on the countershafts WVG1 and WVG2.
In a manner analogous to
When the auxiliary electric consumers are to be driven by the internal combustion engine VM of the hybrid drive for providing energy while the motor vehicle is traveling, there is both a drive connection between the internal combustion engine VM and the respective auxiliary electric consumer as well as between the internal combustion engine VM and the axle drive AB, such that there is a power split originating from the internal combustion engine VM to the respective auxiliary electric consumer and to the axle drive AB.
Furthermore, energy recovery can be realized with the drive train of
Furthermore, with the drive train of
If subsequently, the internal combustion engine VM is to be recoupled to the axle drive AB, then successively, the internal combustion engine VM is initially started or tow-started with a main gearing HG in the neutral position, namely using the electric machine EM of the hybrid drive. The electric machine EM then drives the internal combustion engine VM in the function of a starter motor, wherein when a synchronization rotational speed is produced for the internal combustion engine VM, the startup clutch AK can be engaged.
Alternatively, the internal combustion engine VM can also be started using a so-called dynamic start during travel by using the kinetic energy of the vehicle, where then the electric machine EM of the hybrid drive compensates the starting torque required for tow-starting the internal combustion engine VM, while the startup clutch AK is engaged in order to guarantee driving comfort. In the process then, the main gearing HG of the group transmission CT is not in the neutral state, but rather in a force or torque transferring shift position, where the rear-mounted group, or range group GP, designed as a planetary transmission, is preferably operated in so-called block rotation as a whole with a transmission ratio of one, and in the group transmission CT, a suitable transmission ratio is selected for the driving speed in order to avoid over-revving the internal combustion engine VM.
Furthermore, the drive train of
All operating modes described above of the drive train of
With the example embodiments of
In the example embodiments of
This clutch K is again a dog clutch which, when it is engaged, provides a direct connection of the electric machine EM to the splitter group, or front-mounted group GV. When, in contrast, the clutch K is disengaged, the electric machine EM of the hybrid drive is decoupled from the splitter group, or front-mounted group GV, specifically from the, or each, countershaft WVG1, WVG2.
Accordingly, the example embodiments of
There are no differences with respect to the remaining details and the operating modes that can be realized with the drive train, wherein the operating modes shown in
In the example embodiments shown, the electric machine EM can in each case be constructed coaxially flanged on the primary side to a so-called clutch case of the group transmission CT.
The recovery of braking energy with recuperation is possible with the present invention. The driving comfort can be increased by providing tractive force support during shifting procedures in the group transmission, particularly in the splitter group of the group transmission. By boosting with the electric machine, downshifts can be avoided for a limited time.
Purely electric travel is possible with partial use of the transmission ratio spread of the group transmission. By shifting the operating point of the electric machine, electric energy can be saved, namely in that the operating points of the electric machine are shifted into a higher range. Electric energy can be provided for an auxiliary electric consumer, for example, while the vehicle is traveling and during standstill, using the electric machine of the hybrid drive.
Furthermore, mechanical auxiliary consumers can be driven directly using the electric machine. Fuel can be saved by switching off the internal combustion engine during travel with balanced drive resistance.
Furthermore, fuel savings can be realized by a targeted shift of the operating points of the internal combustion engine. The electric machine can be synchronized using the rotational speed regulator thereof, or alternatively using the group transmission. The electric machine can be decoupled from the countershafts in order to avoid electric machine no-load losses.
Number | Date | Country | Kind |
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10 2009 054 752.5 | Dec 2009 | DE | national |
This application is a National Stage completion of PCT/EP2010/067889 filed Nov. 22, 2010, which claims priority from German patent application serial no. 10 2009 054 752.5 filed Dec. 16, 2009.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/067889 | 11/22/2010 | WO | 00 | 6/5/2012 |