1. Field of the Invention
The present invention relates to a drive transmission apparatus used in an image forming apparatus represented by a printer, copying machine, facsimile, or the like, an image reading apparatus, or a sheet feeding apparatus of auto document feeder (ADF). Further, the present invention relates to a sheet feeding apparatus provided with a drive transmission apparatus.
2. Description of the Related Art
In a conventional sheet feeding apparatus that separates and conveys loaded sheets, a drive transmission apparatus which includes a planetary gear mechanism (also referred to as a pendulum mechanism) has been used to allow a variety of operations a single drive source.
The planetary gear mechanism includes a sun gear that rotates around a fixed shaft and a planetary gear supported by an arm (also referred to as a pendulum) so that the planetary gear can revolve around the sun gear while being engaged with the sun gear. The arm is supported rotatably around a rotation center of the sun gear.
Since a rotational load is imposed on the arm by a friction member or the like from the planetary gear, when the sun gear is rotated by the drive source, the arm rotates before the planetary gear rotates. Thus, the planetary gear revolves around the sun gear and when, as a result, the planetary gear is engaged with another driven gear and rotational movement of the arm is blocked, the planetary gear starts to rotate. Then, the driving is transmitted from the driven gear further to another gear train.
If the sun gear is rotated in an opposite direction by the drive source, the arm rotationally moves in a direction that moves the planetary gear away from the driven gear to separate the planetary gear from the driven gear, so that drive transmission is released.
To transmit a reverse rotation to a drive train downstream from the driven gear while maintaining an engaged state of the planetary gear and the driven gear, a method for forcibly locking the arm (see, for example, Japanese Patent Application Laid-Open No. 2007-284214) by adding another driving member such as a solenoid has frequently been used.
However, the above method for forcibly locking the arm by adding another driving member such as a solenoid as discussed in Japanese Patent Application Laid-Open No. 2007-284214 has a problem that manufacturing costs increase with addition of expensive parts, which is to be addressed.
The present invention is directed to a drive transmission apparatus capable of performing drive transmission, drive release, and reverse rotation drive transmission for a fixed time using a planetary gear without using expensive parts and a feeding apparatus provided therewith.
According to an aspect of the present invention, a drive transmission apparatus includes a sun gear that is driven by a drive source, a planetary gear, a supporting member configured to support the planetary gear capable of revolving around the sun gear in a rotatably engaged state with the sun gear, a load unit configured to provide a load to a rotation of the supporting member, a driven gear engaging with the planetary gear when the planetary gear revolves and moves to an engagement position due to the rotation of the sun gear in a first direction, and a rotational force providing unit configured to provide a rotational force to the driven gear to rotate the sun gear in a second direction opposite to the first direction via the planetary gear when the planetary gear is engaged with the driven gear, wherein when the sun gear is rotated in the second direction by the drive source, the rotational force providing unit blocks the revolution of the planetary gear by rotating the planetary gear via the driven gear.
According to the present invention, a drive transmission apparatus capable of performing drive release and reverse rotation drive transmission for a fixed time using a drive source and a planetary gear mechanism without using expensive parts and a feeding apparatus provided therewith can be provided.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings. It is noted that a material, a shape, and a relative position of components described in the following exemplary embodiments may be arbitrarily modified according to a configuration or various conditions of an apparatus to which the present invention is applied.
In a first exemplary embodiment, a drive transmission mechanism to which the present invention is applied will be described.
First, a configuration of the drive transmission mechanism will be described. As illustrated in
Further, a driven gear 4 that is engaged with the planetary gear when the planetary gear 3 rotationally moves to a predetermined engagement position and a plate spring 5 provided so as to be always in slidingly contact with a flange unit 40 integrally formed with the driven gear 4 are provided.
The plate spring 5 which is an elastic member is formed in an L shape and one end thereof is cantileveredly supported by a fixing member 51 of a main body of the apparatus. Guide members 52 and 53 guide the plate spring 5 so that the plate spring 5 is pressed onto the flange unit 40. Abutting members 7 and 8 specify a movement range of the plate spring member.
A compression spring 3a is provided between the planetary gear 3 and the supporting member 6. The compression spring 3a serves as a loading unit that imposes a rotational load to the planetary gear 3 when the planetary gear 3 rotates by being pressed onto the planetary gear 3 and the supporting member 6.
As illustrated in
As illustrated in
Next, a situation when the output gear MG is switched from the normal rotation drive to reverse rotation drive and the sun gear 2 rotates in a second direction, which is the opposite direction of the first direction, will be described. When the plate spring 5 undergoes an elastic deformation to be sufficiently charged due to the normal direction driving of the output gear MG, as illustrated in
Conventionally, when the reverse rotation drive is performed after the driven gear 4 is engaged with the planetary gear 3 in the normal direction driving in a planetary gear apparatus, the rotational force of the sun gear 2 in the second direction is first transmitted to the planetary gear 3. However, the compression spring 3a provided between the planetary gear 3 and the supporting member 6 blocks the rotation of the planetary gear 3 and the planetary gear 3 revolves around the sun gear 2 clockwise integrally with the supporting member 6. As a result, the planetary gear 3 moves away from the driven gear 4.
However, in a planetary gear apparatus according to the present exemplary embodiment, when a motor starts rotating in the reverse direction after rotated in the normal direction, a force generated by the plate spring 5 always acts as the force FA acting on the planetary gear 3 via the driven gear 4.
A force necessary to rotate the planetary gear 3 by overcoming the frictional force caused by the compression spring 3a between the planetary gear 3 and the supporting member 6 is defined as FB. The force FA when the plate spring 5 is elastically deformed such that a distance between the end of the plate spring 5 and the abutting member 7 becomes a predetermined value or less is set to be larger than the force FB.
When the reverse rotation drive starts in a state of FA>FB due to the normal rotation of the motor, as illustrated in
If the reverse rotation drive continues as it is, charges of the plate spring 5 are discharged along with the clockwise rotation of the driven gear 4 and the force FA acting on the planetary gear 3 from the plate spring 5 decreases. When FA<FB is satisfied, the driven gear 4 can no longer rotate the planetary gear 3. Thus, if the sun gear 2 is driven in the reverse rotation direction at that point, the planetary gear 3 does not rotate due to the frictional force of the compression spring 3a and the planetary gear 3 and the supporting member 6 integrally rotates around the rotation shaft of the sun gear 2. As a result, the planetary gear 3 moves away from the driven gear 4, and the driving is cut.
It is desirable that the plate spring 5 adheres to the fixing member 51 while the plate spring is in an elastically deformed state so that FA>FB is already satisfied even in a state before normal rotation driving in which the plate spring 5 is in contact with the abutting member 8. In such a configuration, the plate spring 5 can provide to the planetary gear 3 a rotational force capable of blocking the revolution of the planetary gear 3 even if the sun gear 2 is rotated in the second direction in a state before the plate spring 5 is elastically deformed by the normal rotation of the motor.
In such a configuration, if the motor is driven in the normal rotation direction, the elastic deformation of the plate spring 5 further increases. Thus, the rotational force that can be provided to the driven gear 4 increases. Then, when the motor is driven in the reverse rotation direction, the driven gear 4 can be driven in the opposite direction with stability until the plate spring 5 comes into contact with the abutting member 8.
Next, a feeding apparatus which includes a planetary gear as a second exemplary embodiment will be described.
First, a configuration of a feeding apparatus 1 will be described. As illustrated in
The separation unit includes a separation roller 11 for conveying the fed sheet which is loaded on the top and a separation pad 17 for separating each sheet by blocking the second and subsequent sheets from advancing.
A pickup roller case 12 holds the pickup roller 10. The pickup roller case 12 is rotatably supported by a rotation shaft 11A of the separation roller 11 and supports the pickup roller 10 so that the pickup roller 10 can come into contact with loaded sheets or separate from loaded sheets.
A separation gear 15 is a rotating member for transmitting driving to the pickup roller 10 and the separation roller 11 by receiving the driving from a drive gear train described below. The rotation transmitted to the separation gear 15 is transmitted to gears 32, 33, and 34 via a separation gear shaft 31 and transmitted to the separation roller 11 fixed to the same shaft as the gear 33. Further, the rotation transmitted to a gear 36 from another gear 35 fixed to the same shaft as the separation roller 11 is further transmitted to an input gear 37 of the pickup roller 10 so that the pickup roller 10 is rotated.
A depressing arm 13 which is rotatably supported by the separation gear shaft 31 includes an engagement unit at an edge thereof which is engaged with an engagement unit 12A of the pickup roller case 12. The rotation of the separation gear shaft 31 is transmitted to the depressing arm 13 via a one-way clutch spring 14. By rotationally moving the depressing arm 13 counterclockwise in
A tension spring 16 has one end fixed to the main body of the apparatus and the other end fixed to a lever 13A of the depressing arm 13. The tension spring 16 urges the depressing arm 13 in such a way that the depressing arm 13 rotationally moves clockwise.
The depressing arm 13 and the tension spring 16 constitute a movement unit that causes the pickup roller 10 to come into contact with or separate from loaded sheets.
In an initial state before driving, the pickup roller case 12 is on standby at a maximally raised position by the depressing arm 13 which is rotationally moved clockwise by an urging force of the tension spring 16. The position is determined as a position where the pickup roller case 12 abuts against an access cover 18.
If the separation gear 15 is rotated (normal rotation) in a D direction in
An image reading unit is provided on a conveyance path that guides sheets from the conveyance roller 21A to the conveyance roller 21B. The image reading unit reads an original image formed on a sheet and converts the read image into an electric signal. The image reading unit includes transparent glass 61 that guides an image surface of a document, a board 63 provided with charge coupled devices (CCDs), and a rod lens 62 that forms an image on the sheet guided by the glass 61 on the CCDs of the board 63.
Next, the drive gear train upstream from the separation gear 15 will be described. In
Similar to the first exemplary embodiment, the planetary gear 3 is rotatably supported by the supporting member 6 which is rotatably supported around a rotation shaft of the sun gear. Further, similar to the first exemplary embodiment, the compression spring 3a is provided between the planetary gear 3 and the supporting member 6 to impose a rotational load to the planetary gear 3 when the planetary gear 3 rotates.
The rotation of the drive gear 4 is transmitted to a conveyance roller gear 22A. At the same time, the rotation of the drive gear 4 is transmitted to a downstream conveyance roller gear 22B via gears 41 and 42. The rotation of the drive gear 4 is further transmitted to the separation gear 15 via gears 43 and 44.
Similar to the first exemplary embodiment, when the output gear MG rotates in a K direction in
The tension spring 16 has one end fixed to the access cover 18 and the other end fixed to the depressing arm 13 and always applies an urging force to the depressing arm 13 in a sheet separating direction of the pickup roller 10. The urging force of the tension spring 16 also serves to rotate the separation gear 15 in the opposite direction of the D direction via the one-way clutch spring 14 mounted on the separation gear shaft 31.
The urging force of the tension spring 16 that attempts to rotate the separation gear 15 in the opposite direction of the D direction becomes a force that rotates the planetary gear 3 in the opposite direction of the L direction via the drive gear train.
A force of the tension spring 16 that rotates the planetary gear 3 in the opposite direction of the L direction is defined as FA. A force necessary to rotate the planetary gear 3 by overcoming the urging force of the compression spring 3a between the planetary gear 3 and the supporting member 6 is defined as FB. By setting the spring force of the tension spring 16 so that FA>FB is satisfied, an operation of the planetary gear mechanism similar to that of the first exemplary embodiment is achieved.
Next, a feeding operation of sheets will be described. If a motor is driven in the normal rotation direction, the output gear MG of the motor rotates in the K direction in
At the same time, the rotation of the separation gear 15 is transmitted to the depressing arm 13 via the one-way clutch spring 14. The depressing arm 13 rotationally moves counterclockwise in
Then, the pickup roller 10 rotates in an H direction to feed sheets loaded on the feeding tray 24. Only one sheet of fed sheets is separated by the separation roller 11 and the separation pad 17 which rotate in an N direction and is conveyed downstream.
The rotation of the driven gear 4 is transmitted to the conveyance roller 21A via the gear 22A and similarly transmitted to the conveyance roller 21B via the gears 41, 42, and 22B.
The sheet that passes through the separation unit is further conveyed downstream by the rotating conveyance rollers 21A and 21B.
Next, when the motor is driven in the reverse rotation direction, the output gear MG rotates in the opposite direction of K direction and the rotation is transmitted to the sun gear 2.
On the other hand, the urging force of the tension spring 16 extended by rotational movement of the depressing arm 13 during feeding serves as a force to rotate the separation gear 15 in the opposite direction of the D direction via the one-way clutch spring 14. The rotational force thereof is transmitted to the driven gear 4 via the gears 44, 43, and 41 to exert the force FA for rotating the sun gear 2 in the opposite direction of the L direction on the planetary gear 3 from the driven gear 4.
The force necessary to rotate the planetary gear 3 by overcoming the frictional force caused by the compression spring 3a between the planetary gear 3 and the supporting member 6 is defined as FB. As described in the first exemplary embodiment using
If the reverse rotation drive continues as it is, the depressing arm 13 rotates in the reverse rotation direction according to the reverse rotation drive and the pickup roller 10 is separated from sheets and raised. Further, a charge of the tension spring 16 is released and the force FA which is generated by the tension spring 16 and acts on the planetary gear 3 decreases according to the reverse rotation drive. Then, when FA<FB is satisfied, the driven gear 4 can no longer rotate the planetary gear 3. Thus, the reverse rotation drive transmitted from the sun gear 2 to the planetary gear 3 is transmitted from the planetary gear 3 to the supporting member 6 via the compression spring 3a. The supporting member 6 rotationally moves in the reverse rotation direction, and the planetary gear 3 moves away from the driven gear 4, so that transmission of the driving is cut off.
A differential unit is provided between the conveyance roller gears 22A and 22B and the conveyance rollers 21A and 21B respectively. Each differential unit has the same structure illustrated in
The conveyance roller gear 22A or 22B is rotatably supported by the conveyance roller shaft 23 by allowing the conveyance roller shaft 23 to pass through a shaft hole 223 thereof. The conveyance roller gear 22A or 22B includes a cylindrical hub 222 extending in a rotation shaft direction and a portion of the hub 222 is provided with a notched portion 221. The arm-shaped portion 231 is engaged with the notched portion 221 of the hub 222 with an allowance. More specifically, the gear 22 is freely rotatable by a predetermined angle for the conveyance roller shaft 23 within a range in which the arm-shaped portion 231 does not come into contact with an edge of the notched portion 221.
When the motor is driven in the reverse rotation direction, the counter-rotation of the separation gear 15 by the tension spring 16 is transmitted to the gear 22A and similarly transmitted to the gear 22B via the gears 41 and 42. However, by providing the differential mechanism, the counter-rotation of the gear 22A is not transmitted to the conveyance roller 21A and the rotation of the gear 22B is not transmitted to the conveyance roller 21B while the pickup roller 10 is separated from sheets. Therefore, high-load torque held by the conveyance rollers 21A and 21B is not transmitted to the drive gear train for an amount of rotation of the notched portion. Consequently, a loss of an urging force generated by the tension spring 16 in transmission to the planetary gear 3 can be reduced.
In the feeding apparatus according to the present exemplary embodiment, an impact sound created when the pickup roller case 12 is raised and brought into contact with the abutting member to become a standby state can be avoided by controlling the speed of the motor.
A circumferential speed of the planetary gear in the engagement unit of the driven gear 4 and the planetary gear 3 when the planetary gear 3 is rotated by a differential force of FA and FB (FA-FB) during counter-rotation of the motor is defined as VF. Further, a circumferential speed of the sun gear in the engagement unit of the sun gear and the planetary gear when the motor rotates the planetary gear 3 in the opposite direction of the rotation direction during feeding is defined as VM. If VM is faster than VF, the sun gear 2 rotates faster than the planetary gear 3 which is moved together with the sun gear 2 in the reverse rotation direction, so that driving is transmitted to the planetary gear 3, and the driving is immediately cut off. Therefore, in the present exemplary embodiment, VM is set to be slower than VF, so that the driving speed in the reverse rotation drive can be controlled.
Referring to
An image forming unit 71 forms an image on a sheet and is, in the present exemplary embodiment, an ink jet recording head that forms an image by discharging ink.
A platen 72 guides a sheet conveyed by the conveyance roller 21A to a position facing to the recording head 71. The platen 72 serves to maintain the recording surface of the sheets S flat and to maintain an ink discharging port of the recording head 71 and the recording surface of the sheets S at a predetermined distance.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2009-020229 filed Jan. 30, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2009-020229 | Jan 2009 | JP | national |