Drive transmission device and image forming apparatus incorporating the drive transmission device

Abstract

A drive transmission device, which is included in an image forming apparatus, includes an output body, an input body, and an intermediate body. The output body has a drive output portion. The input body has a drive input portion. The intermediate body is supported by a support side body that is one of the output body and the input body. The intermediate body includes a relay portion to receive a driving force applied by the drive output portion and to transmit the driving force to the drive input portion, and a retaining portion to prevent the intermediate body from falling from the support side body. A distance from a center of rotation of the intermediate body to a leading end of the retaining portion is greater than or equal to a distance from the center of rotation of the intermediate body to a leading end of the relay portion.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2016-181065, filed on Sep. 15, 2016, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.

BACKGROUND

Technical Field

This disclosure relates to a drive transmission device and an image forming apparatus incorporating the drive transmission device.

Related Art

Known image forming apparatuses include a drive transmission device that transmits a driving force applied by a drive motor of the apparatus body to a rotary body detachably attached to an apparatus body of the image forming apparatus. The drive transmission device includes an output member mounted on an output shaft on a drive source side, an input member mounted on an input shaft on a rotary body side, and an intermediate member. A driving force is transmitted from the output member to the intermediate member, and then transmitted from the intermediate member to the input member. The intermediate member is tubular, in other words, has a cylindrical shape. The drive transmitting portion of the output member and the drive transmitting portion of the input member are engaged with a relay drive transmitting portion formed in an inner circumferential surface of the intermediate member. The intermediate member is tiltably held to the output member. In a case in which there is axial eccentricity between the output shaft and the input shaft, a tilt of the intermediate member can absorb the axial eccentricity to restrain occurrence of the reaction force.

A known drive transmission device includes a retaining portion provided to the intermediate member so that the retaining portion prevents the intermediate member from coming out from the output member. The retaining portion is disposed projecting from one end of the intermediate member on the opposite side of the input member toward a center of rotation of the intermediate member, and is disposed facing a drive transmitting portion of the output member in the axial direction from the opposite side of the input member. According to this configuration, when the intermediate member abuts against the drive transmitting portion of the output member, the retaining portion can regulate movement of the intermediate member toward the input member. As a result, this configuration can prevent the intermediate member from coming out from the output member from the input member side.

Due to a recent trend of reducing the size of image forming apparatuses, it has been difficult to ensure a sufficient space around a drive transmission device. In order to address this inconvenience, the size of a drive transmission device has been reduced.

The known drive transmission device has the retaining portion that projects closer to the center of rotation than the relay drive transmitting portion, and therefore the diameter of the intermediate member is not reduced sufficiently. Accordingly, the size of the drive transmission device is not reduced.

SUMMARY

At least one aspect of this disclosure provides a drive transmission device including an output body, an input body, and an intermediate body. The output body is disposed on a side of a drive source and has a drive output portion. The input body is disposed on a side of a rotary body and having a drive input portion. The intermediate body has a cylindrical shape and supported by a support side body that is one of the output body and the input body. The intermediate body includes a relay portion and a retaining portion. The relay portion is disposed on an inner circumferential surface of the intermediate body. The relay portion is configured to receive a driving force applied by the drive output portion of the output body and to transmit the driving force to the drive input portion of the input body. The retaining portion is disposed facing a drive transmission portion of the support side body in an axial direction of the intermediate body. The retaining portion is configured to prevent the intermediate body from falling from the support side body. A distance from a center of rotation of the intermediate body to a leading end of the retaining portion is greater than or equal to a distance from the center of rotation of the intermediate body to a leading end of the relay portion.

Further, at least one aspect of this disclosure provides an image forming apparatus including a rotary body and the above-described drive transmission device configured to transmit the driving force from the drive source to the rotary body.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 is a schematic diagram illustrating an image forming apparatus according to an embodiment of this disclosure;

FIG. 2 is an enlarged view illustrating a process cartridge included in the image forming apparatus of FIG. 1;

FIG. 3 is a perspective view illustrating a far side of the process cartridge;

FIG. 4 is a perspective view illustrating the far side of the process cartridge and a waste toner passage provided to an apparatus body of the image forming apparatus;

FIG. 5 is a schematic diagram illustrating the far side of the process cartridge and the waste toner passage;

FIG. 6 is a schematic view illustrating a screw drive transmission device;

FIG. 7 is a perspective view illustrating the screw drive transmission device on a side close to the apparatus body of the image forming apparatus;

FIG. 8 is an enlarged view illustrating an end portion of a near side of a drive output shaft;

FIG. 9 is a perspective view illustrating a screw output joint;

FIG. 10 is a front view illustrating the screw drive transmission device on the side of the apparatus body, viewed from the near side;

FIG. 11 is a perspective view illustrating an intermediate member;

FIG. 12 is a perspective view illustrating a screw input joint;

FIG. 13A is a schematic diagram illustrating a state in which the intermediate member and the screw input joint are drivingly coupled with each other;

FIG. 13B is a schematic diagram illustrating a state in which the process cartridge is inserted in the apparatus body while the intermediate member and the screw input joint are not drivingly coupled with each other;

FIG. 14 is a perspective view illustrating an example of an external tooth having a crowning shape in the output external gear;

FIG. 15 is a perspective view illustrating a comparative intermediate member according to a comparative example;

FIG. 16 is a diagram illustrating the comparative intermediate member according to the comparative example;

FIG. 17 is a schematic diagram illustrating a screw joint according to Variation 1;

FIG. 18A is a perspective view illustrating the screw joint of Variation 1 on the side of the apparatus body of the image forming apparatus;

FIG. 18B is a perspective view illustrating the screw joint of Variation 1 on the side of the process cartridge;

FIG. 19 is a schematic diagram illustrating a screw joint according to Variation 2;

FIG. 20A is a perspective view illustrating the screw joint of Variation 3 on the side of the apparatus body;

FIG. 20B is a perspective view illustrating the screw joint of Variation 3 on the side of the process cartridge;

FIG. 21 is a schematic diagram illustrating a screw joint according to Variation 3;

FIG. 22A is a perspective view illustrating the screw joint of Variation 3 on the side of the apparatus body;

FIG. 22B is a perspective view illustrating the screw joint of Variation 3 on the side of the process cartridge;

FIG. 23 is a diagram illustrating the screw input joint of Variation 3, viewed from the far side;

FIG. 24 is a schematic diagram illustrating a screw joint according to Variation 4;

FIG. 25A is a perspective view illustrating the screw joint of Variation 4 on the side of the apparatus body;

FIG. 25B is a perspective view illustrating the screw joint of Variation 4 on the side of the process cartridge;

FIG. 26A is a front view illustrating the screw joint of Variation 4, viewed from the far side;

FIG. 26B is a side view illustrating the screw joint of Variation 4;

FIG. 27 is a diagram illustrating a configuration iii which multiple input projections on the far side of the image forming apparatus are disposed with the respective leading ends arranged at the same positions in an axial direction of the screw input joint;

FIG. 28 is a diagram illustrating the screw joint of Variation 4, with one of the multiple input projections formed longer than the rest of the multiple input projections;

FIG. 29 is a diagram illustrating the screw joint in a state in which the drive output shaft is in axis misalignment in a direction separating from the one of the multiple input projections more projecting than the rest of the multiple input projections;

FIG. 30 is a schematic diagram illustrating a screw joint according to Variation 5;

FIG. 31A is a perspective view illustrating the screw joint of Variation 5 on the side of the apparatus body;

FIG. 31B is a perspective view illustrating the screw joint of Variation 5 on the side of the process cartridge;

FIG. 32A is a front view illustrating the screw joint of Variation 5, viewed from the far side;

FIG. 32B is a side view illustrating the screw joint of Variation 5;

FIG. 33 is a perspective view illustrating a configuration of a screw joint according to Variation 6 disposed on the side of the apparatus body;

FIG. 34 is a schematic diagram illustrating features of the screw joint of Variation 6;

FIG. 35 is a diagram illustrating a spring pin functioning as a screw output joint of Variation 6;

FIG. 36 is a schematic diagram illustrating a relay projection on a far side of the intermediate member into which a parallel pin is inserted and the screw joint of Variation 6 coupled with an intermediate member on a near side of the intermediate member in a tapered shape;

FIG. 37 is an enlarged view illustrating a main part of a screw joint according to Variation 7;

FIG. 38 is a diagram illustrating a case in which a surface of the retaining portion disposed facing the output projections and surfaces of the output projections disposed facing the retaining portion are flat faces;

FIG. 39 is an enlarged view illustrating a main part of a screw joint according to Variation 8;

FIG. 40A is a diagram illustrating a state in which the intermediate member according to Variation 8 moves toward a drive coupling position while the intermediate member is being inclined;

FIG. 40B is a diagram illustrating a state in which an intermediate member having the retaining portion with no chamfered edge moves toward a drive coupling position while the intermediate member is being inclined; and

FIG. 41 is an enlarged view illustrating a main part of the screw joint of Variation 8, in which the retaining portion includes an inclined surface on the near side of a leading end thereof disposed facing the output projection.

DETAILED DESCRIPTION

It will be understood that if an element or layer is referred to as being “on”, “against”, “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.

Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.

The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular towns “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.

Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of an image forming apparatus according to exemplary embodiments of this disclosure. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not demand descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of this disclosure.

This disclosure is applicable to any image forming apparatus, and is implemented in the most effective manner in an electrophotographic image forming apparatus.

In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes any and all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.

Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of this disclosure are described.

Now, a description is given of an image forming apparatus 100 according to an example of this disclosure.

A description is given hereinafter of embodiments where this disclosure is applied to an image forming apparatus 100, for example a copier in the following embodiments. The outline of the image forming apparatus 100 is described first with reference to FIG. 1. The image forming apparatus 100 has the function as what is called a digital color copier that digitizes image information obtained by scanning and reading an original document, and uses the image information to form an image. Further, the image forming apparatus 100, that is, the copier, also has the function of a facsimile machine that sends/receives image data of an original document to/from a remote place, and the function of what is called a copier that prints, on a paper sheet, image information handled by a computer.

It is to be noted that identical parts are given identical reference numerals and redundant descriptions are summarized or omitted accordingly.

The image forming apparatus 100 may be a copier, a facsimile machine, a printer, multifunction peripheral or a multifunction printer (MFP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to the present example, the image forming apparatus 100 is an electrophotographic copier that forms toner images on recording media by electrophotography.

It is to be noted in the following examples that: the term “image forming apparatus” indicates an apparatus in which an image is formed on a recording medium such as paper, OHP (overhead projector) transparencies, OHP film sheet, thread, fiber, fabric, leather, metal, plastic, glass, wood, and/or ceramic by attracting developer or ink thereto; the term “image formation” indicates an action for providing (i.e. printing) not only an image having meanings such as texts and figures on a recording medium but also an image having no meaning such as patterns on a recording medium; and the term “sheet” is not limited to indicate a paper material but also includes the above-described plastic material (e.g., a OHP sheet), a fabric sheet and so forth, and is used to which the developer or ink is attracted. In addition, the “sheet” is not limited to a flexible sheet but is applicable to a rigid plate-shaped sheet and a relatively thick sheet.

Further, size (dimension), material, shape, and relative positions used to describe each of the components and units are examples, and the scope of this disclosure is not limited thereto unless otherwise specified.

Further, it is to be noted in the following examples that: the term “sheet conveying direction” indicates a direction in which a recording medium travels from an upstream side of a sheet conveying path to a downstream side thereof; the term “width direction” indicates a direction basically perpendicular to the sheet conveying direction.

FIG. 1 is a diagram illustrating an image forming apparatus 100 according to an embodiment of this disclosure.

In FIG. 1, the image forming apparatus 100 forms an image on a recording sheet in an intermediate transfer system using an intermediate transfer belt 11, and is a tandem system electrophotographic apparatus that forms a toner image of each color with its dedicated process cartridge. A multistage sheet feeder 2 is provided in the lowermost part of the image forming apparatus 100 in the vertical direction. Moreover, an image forming device 1 is provided above the sheet feeder 2, and a scanner 3 is provided further above the image forming device 1. Sheet feed trays 21 store bundles of sheets including plain paper that functions as a recording medium, and recording sheets such as OHP sheets and duplicate originals are respectively arranged in the stages of the sheet feeder 2.

A transfer device 10 is arranged substantially in the middle of the image forming device 1. In the transfer device 10, multiple rollers are arranged inside an endless loop of the intermediate transfer belt 11 so that the intermediate transfer belt 11 is stretched around the multiple rollers. The intermediate transfer belt 11 rotates (the surface of the intermediate transfer belt 11 moves) in a clockwise direction in FIG. 1.

Four process cartridges 40Y, 40M, 40C, and 40K for forming toner images in yellow, magenta, cyan, and black are arranged above the intermediate transfer belt 11 along a direction of movement of the surface of the intermediate transfer belt 11. Since the configurations of the four process cartridges 40Y 40M 40C, and 40K, each functioning as an image forming device, are identical to each other except for the color of toner, the suffixes “Y”, “M”, “C”, and “K” indicating respective colors are omitted below as appropriate.

Moreover, two optical writing units 20a and 20b as latent image writing units are provided above the four process cartridges 40Y, 40M, 40C, and 40K.

FIG. 2 is an enlarged view of a configuration of one of the four process cartridges 40Y, 40M, 40C, and 40K of the image forming apparatus 100 according to an embodiment of this disclosure.

Each process cartridge 40 is provided with a drum-shaped photoconductor 41 as a latent image bearer. Each photoconductor 41 is rotatably provided in a counterclockwise direction in FIG. 2. A charging device 42, a developing device 43, and a photoconductor cleaning device 44 are provided around the photoconductor 41.

The charging device 42 mainly includes a charging roller 42a and a charging roller cleaner 42b. The charging roller 42a is arranged to contact the photoconductor 41. The charging roller cleaner 42b rotates in contact with the charging roller 42a. A charge bias is applied to the charging roller 42a to give electrical charge to the surface of the photoconductor 41, so that the surface of the photoconductor 41 is uniformly charged. The charging roller cleaner 42b removes adhered substances or foreign materials such as the toner adhered to the surface of the charging roller 42a.

The developing device 43 includes a developing roller 43a and a developer supply screw 43b. The developing roller 43a functions as a developer bearer to supply the toner to a latent image on the surface of the photoconductor 41 while moving the surface of the developing device 43 in a direction indicated by arrow I in FIG. 2 and develops the latent image. The developer supply screw 43b functions as a supply and transport member to transport a developer from the far side to the near side in a direction orthogonal to the drawing sheet of FIG. 2 while supplying the developer to the developing roller 43a. The developer supply screw 43b includes a rotating shaft and a blade provided to the rotating shaft. The developer supply screw 43b transports the developer in an axial direction of the developer supply screw 43b while rotating.

The developing device 43 further includes a development doctor 43c, a developer collection screw 43d, a supply conveyance passage 43e, a collection conveyance passage 43f, a stirring conveyance passage 43g, and a developer stirring screw 43h.

The development doctor 43c is provided downstream from an opposing portion between the developing roller 43a and the developer supply screw 43b in a developing roller surface movement direction. The development doctor 43c functions as a developer regulator to regulate the developer on the developing roller 43a to a thickness suitable for development.

The developer collection screw 43d is provided downstream from a development region in a moving direction of the surface of the developing roller 43a. The development region is an opposing region where the developing roller 43a and the photoconductor 41 face each other. The developer collection screw 43d collects the developer used for development of an image that has passed the development region. The developer collection screw 43d collects the developed developer from the developing roller 43a and transports the collected developer in the same direction as the developer supply screw 43b conveys developer.

The supply conveyance passage 43e that accommodates the developer supply screw 43b is provided on the side of the developing roller 43a.

The collection conveyance passage 43f is provided below the developing roller 43a in parallel with the developing roller 43a. The collection conveyance passage 43f functions as a developer collection conveyance passage that accommodates the developer collection screw 43d.

The stifling conveyance passage 43g stirs and transports the developer in a direction parallel with the collection conveyance passage 43f below the supply conveyance passage 43e. The stifling conveyance passage 43g includes the developer stifling screw 43h that stirs the developer and, at the same time, transports the developer toward the far side in FIG. 2, which is an opposite direction to the developer supply screw 43b.

The supply conveyance passage 43e and the stifling conveyance passage 43g are partitioned by a first partition wall. A partitioning part of the first partition wall between the supply conveyance passage 43e and the stirring conveyance passage 43g has an opening at both ends on the near side and the far side of FIG. 2. The supply conveyance passage 43e communicates with the stirring conveyance passage 43g via the opening. It is to be noted that, even though both the supply conveyance passage 43e and the collection conveyance passage 43f are partitioned by the first partition wall, no opening is provided to a partitioning part of the first partition wall between the supply conveyance passage 43e and the collection conveyance passage 43f. Moreover, two conveyance passages, which are the stirring conveyance passage 43g and the collection conveyance passage 43f, are partitioned by a second partition wall. The second partition wall has an opening on the near side of FIG. 2. The stirring conveyance passage 43g communicates with the collection conveyance passage 43f via the opening.

The developer on the developing roller 43a is regulated to be thinner by the development doctor 43c. The developer is then transported to the development region, which is the facing area between the photoconductor 41 and the developing roller 43a, to contribute to development. The developed developer is collected to the collection conveyance passage 43f. The developer is then transported from the far side to the near side in the direction perpendicular to the drawing sheet of FIG. 2 to enter the stirring conveyance passage 43g through the opening provided in the second partition wall. It is to be noted that the toner is supplied into the stirring conveyance passage 43g from a developer supply port provided at an upper part of the stirring conveyance passage 43g in the vicinity of the opening of the second partition wall at the upstream end of the stifling conveyance passage 43g in the developer conveying direction.

In the supply conveyance passage 43e that has received the supply of the developer from the stirring conveyance passage 43g, the developer is transported by the developer supply screw 43b to the immediate vicinity of the extreme downstream side of the supply conveyance passage 43e in the developer conveying direction while being supplied to the developing roller 43a.

There is a developer that was supplied to the developing roller 43a but not used for development and was transported to the immediate vicinity of the extreme downstream side of the supply conveyance passage 43e in the developer conveying direction. Such surplus developer is supplied to the stirring conveyance passage 43g through a surplus opening formed in the first partition for the surplus developer.

The collected developer is sent from the developing roller 43a to the collection conveyance passage 43f and transported by the developer collection screw 43d to the immediate vicinity of the extreme downstream side of the collection conveyance passage 43f in the developer conveying direction. The collected developer is then supplied to the stirring conveyance passage 43g through a collection opening in the second partition wall. While stirring the surplus developer and the collected developer, the developer stirring screw 43h transports the supplied surplus developer and the collected developer in the stirring conveyance passage 43g to a position in the immediate vicinity of the extreme downstream side of the stirring conveyance passage 43g in the developer conveying direction and in the immediate vicinity of the extreme upstream side of the supply conveyance passage 43e in the developer conveying direction. The developer transported to this position enters the supply conveyance passage 43e through a supply opening in the first partition wall.

In the stirring conveyance passage 43g, the collected developer, the surplus developer, and the toner to be supplied from the developer supply ports are stirred and transported by the developer stirring screw 43h in the opposite direction to the developer conveying direction in the collection conveyance passage 43f and the supply conveyance passage 43e. The stirred developer is then carried to the immediate vicinity of the extreme upstream side in the developer conveying direction of the supply conveyance passage 43e that communicates in the immediate vicinity of the extreme downstream side in the developer conveying direction.

A toner density sensor is provided substantially immediately below the supply opening in the immediate vicinity of the extreme downstream side of the stirring conveyance passage 43g in the developer conveying direction. A toner supply control device is driven in response to an output from the toner density sensor. The toner is then supplied into the stirring conveyance passage 43g.

A developer outlet port is provided in the vicinity of an upstream side end of the supply conveyance passage 43e in the developer conveying direction (an end portion on a far side in an axial direction of the developing roller 43a) so as to communicate the supply conveyance passage 43e with a developer output passage 43i. It is to be noted that, unless otherwise provided in the specification, the “far side” indicates a back of the image forming apparatus 100.

When an amount of developer conveyed to the upstream side end of the supply conveyance passage 43e is greater than a predetermined amount of developer, the developer reaches the height where the developer outlet port is provided. Then, the developer passes through the developer outlet port to be conveyed to the developer output passage 43i. The developer that has entered the developer output passage 43i is collected by a developer discharge screw 43j to an output developer collecting portion 143c (see FIG. 3) provided outside the developing device 43. By providing a configuration in which the developer is discharged outside the developing device 43, the developing device 43 can be maintained a constant amount of developer contained therein.

In addition, when a premix toner that includes carrier particles is used to be supplied to the developing device 43, deteriorated carrier particles are discharged to the developer output passage 43i together with the toner to change the carrier particles. By so doing, the developer contained in the developing device 43 can be prevented from deterioration.

The photoconductor cleaning device 14 includes a cleaning blade 44a and a waste toner output screw 44b, and a lubricant applying device 45.

The cleaning blade 14a is an elastic member that extends in the rotation axial direction of the photoconductor 41. A side (i.e., a contact side) that extends in a longitudinal direction of the cleaning blade 44a functions as an edge portion. The side (the edge portion) is pressed against the surface of the photoconductor 41 to separate and remove adhered substances such as transfer residual toner remaining on the surface of the photoconductor 41. The removed toner is ejected by the waste toner output screw 44b to the outside of the photoconductor cleaning device 44.

The lubricant applying device 45 includes a lubricant applying brush roller 45a that functions as a lubricant applying brush, a solid lubricant 45b, and a regulating blade 45c.

The solid lubricant 45b is supported by a bracket 45d and is pressurized by a pressing member toward the lubricant applying brush roller 45a.

The lubricant applying brush roller 45a rotates in a direction to be rotated along with the rotation direction of the photoconductor 41. The lubricant applying brush roller 45a scrapes the solid lubricant 45b to apply the lubricant onto the surface of the photoconductor 41.

A side (i.e., a contact side) of the regulating blade 45c that extends in the longitudinal direction thereof functions as an edge portion. The side (the edge portion) is pressed against the surface of the photoconductor 41 so as to regulate the lubricant on the surface of the photoconductor 41.

In FIG. 1, the transfer device 10 includes the intermediate transfer belt 11, a belt cleaning device 17, and four primary transfer rollers 46. The intermediate transfer belt 11 is stretched in a tensioned condition by the multiple rollers including a tension roller 14, a drive roller 15, and a secondary transfer counter roller 16. The intermediate transfer belt 11 is endlessly moved in the clockwise direction in FIG. 1 by the rotation of the drive roller 15 driven by a belt drive motor.

The four primary transfer rollers 46 are arranged to respectively contact an inner circumferential surface side of the intermediate transfer belt 11. A primary transfer bias is applied by a power supply to the primary transfer rollers 46. Moreover, the intermediate transfer belt 11 is pressed by the primary transfer rollers 46 from the inner circumferential surface toward the photoconductors 41 to form respective primary transfer nips. A primary transfer electric field is formed between the photoconductor 41 and the primary transfer roller 46 at each primary transfer nip due to the influence of the primary transfer bias. The toner image formed on the surface of the photoconductor 41 is primarily transferred onto the intermediate transfer belt 11 under the influence of the primary transfer electric field and the nip pressure.

Moreover, the transfer device 10 includes a secondary transfer roller 22. The secondary transfer roller 22 is disposed below the intermediate transfer belt 11 and functions as a secondary transfer body. The secondary transfer roller 22 is pressed against the secondary transfer counter roller 16 via the intermediate transfer belt 11, so that a secondary transfer nip region is formed. The secondary transfer roller 22 then secondarily transfers the toner images on the intermediate transfer belt 11 at one time onto a recording sheet conveyed to the secondary transfer nip region formed between the secondary transfer roller 22 and the intermediate transfer belt 11.

The belt cleaning device 17 is provided downstream from the secondary transfer counter roller 16 in a surface movement direction of the intermediate transfer belt 11. The belt cleaning device 17 includes a belt cleaning brush roller 17a. The belt cleaning brush roller 17a rotates and removes the residual toner that remains on the surface of the intermediate transfer belt 11 after transfer of the image. Moreover, the belt cleaning device 17 further includes a lubricant applying mechanism, and applies lubricant to the surface of the intermediate transfer belt 11 via a brush roller 17b provided to the lubricant applying mechanism.

A fixing device 25 is provided downstream from the secondary transfer roller 22 in a sheet conveyance direction. The fixing device 25 fixes the toner image formed on the recording sheet on the surface of the recording sheet. An endless fixing belt 26 is pressed against a fixing pressure roller 27.

The recording sheet after transfer of the image is conveyed to the fixing device 25 by an endless conveyance belt 24 bridged across a pair of rollers 23.

Moreover, a sheet reversing device 28 is provided below the secondary transfer roller 22 to reverse a recording sheet upon the formation of an image on both the front and back sides of the recording sheet.

When a color original document is copied with the image forming apparatus 100 including the above-described configurations, the scanner 3 reads an image of the color original document placed on an exposure glass. Moreover, the intermediate transfer belt 11 is rotated to form a toner image on each photoconductor 41 by image forming processes employed to the image forming apparatus 100. Then, the toner images formed on the photoconductors 41 are sequentially superimposed to be primarily transferred onto the intermediate transfer belt 11. Accordingly, a four-color superimposed toner image is formed on the intermediate transfer belt 11.

In parallel with the image forming operations of the four single-color toner images being transferred onto the intermediate transfer belt 11, recording sheets are separated and fed, one by one, from a selected one of the sheet feed trays 21 of the sheet feeder 2 toward a pair of registration rollers 29. Then, the separated recording sheet is transported to the registration roller pair 29. The separated and transported recording sheet contacts a nip of the pair of registration rollers 29. By so doing, the conveyance of the recording sheet is temporarily stopped and the recording sheet is being held for standby. The pair of registration rollers 29 resumes the rotation at a proper timing in such a manner as to set the positional relationship between the four-color toner image superimposed on the intermediate transfer belt 11 and a leading end of the recording sheet in predetermined positions. The pair of registration rollers 29 is rotated to convey the standby recording sheet again. Consequently, the secondary transfer roller 22 secondarily transfers the four-color toner image on the intermediate transfer belt 11, to a predetermined position of the recording sheet. Thus, a full color toner image is formed on the recording sheet.

The recording sheet with the full color toner images formed thereon is conveyed to the fixing device 25 that is disposed downstream from the secondary transfer roller 22 in the conveyance passage. The fixing device 25 fixes the full color toner image that has been secondarily transferred by the secondary transfer roller 22 to the recording sheet. The recording sheet with the fixed full color image is ejected by a sheet output roller 30 to the outside of an apparatus body of the image forming apparatus 100.

When a duplex printing mode is selected to form images on both sides of a recording sheet, when the recording sheet having the full color toner image fixed on a first surface thereof is output from the fixing device 25, the recording sheet is conveyed to the sheet reversing device 28 instead of being conveyed to the sheet output roller 30.

After the front and back sides of the recording sheet are reversed by the sheet reversing device 28, the recording sheet is conveyed again to the pair of registration rollers 29. The recording sheet passes through the secondary transfer nip region formed between the secondary transfer roller 22 and the intermediate transfer belt 11 and then through the fixing device 25, so that a full color image is formed on a second surface (the back side) of the recording sheet.

FIG. 3 is a perspective view illustrating a far side of the process cartridge 40.

A photoconductor input joint 141 that is mounted on the photoconductor 41 is disposed on the far side of the process cartridge 40. The photoconductor input joint 141 is coupled to a photoconductor output joint that is mounted on the apparatus body of the image forming apparatus 100. A driving force applied by a photoconductor drum motor is transmitted to the photoconductor input joint 141 via the photoconductor output joint, so as to rotate the photoconductor 41.

A developing roller input joint 143a of a developing joint is mounted on an end portion on of a shaft of the developing roller 43a on the far side of the image forming apparatus 100. A developing roller output joint of the developing joint is mounted on an end portion of the shaft of the developing roller 43a on a near side of the image forming apparatus 100. It is to be noted that, unless otherwise provided in the specification, the “near side” indicates a front of the image forming apparatus 100. A developing motor that is provided to the apparatus body of the image forming apparatus 100 applies a driving force to the developing roller output joint of the developing joint, so that the developing roller output joint is rotated. The developing roller input joint 143a is drivingly coupled to the developing roller output joint.

A screw input joint 53 of a screw joint 50 is mounted on a shaft of the developer supply screw 43b. The screw joint 50 also includes members such as a screw output joint 51 and an intermediate member 52, which are provided to the apparatus body of the image forming apparatus 100. The driving force applied by the developing motor is transmitted to the screw input joint 53 via the members of the screw joint 50, so that the developer supply screw 43b is driven to rotate.

A gear 143d is mounted on the shaft of the developer supply screw 43h to mesh with a collection gear 143e that is mounted on a shaft of the developer collection screw 43d. The driving force transmitted to the developer supply screw 43b is transmitted to the developer collection screw 43d via the gear 143d and the developer collection screw 43d, so that the developer collection screw 43d is driven to rotate.

A gear is mounted on an end portion of the shaft of the developer supply screw 43b on the near side of the image forming apparatus 100 to mesh with a developer stirring gear that is mounted on a shaft of the developer stirring screw 43h and with a developer discharging gear that is mounted on a shaft of the developer discharge screw 43j. A driving force that is transmitted to the developer supply screw 43b is transmitted to the developer stirring screw 43h via the developer stirring gear and the developer discharging gear, so as to rotate the developer stirring screw 43h and the developer discharge screw 43j, respectively.

A brush roller input joint 142 of a brush roller joint is mounted on an end portion of the lubricant applying brush roller 45a on the far side of the image forming apparatus 100. The brush roller joint employs the same joint as the screw joint 50. The driving force applied by a cleaning motor is transmitted to the brush roller input joint 142 via the members of the brush roller joint (i.e., the output joint and the intermediate member) provided to the apparatus body of the image forming apparatus 100. By so doing, the lubricant applying brush roller 45a is driven to rotate.

Further, a gear to transmit a driving force to a waste toner output screw 44b is disposed on the lubricant applying brush roller 45a on the near side of the image forming apparatus 100. The driving force transmitted to the lubricant applying brush roller 45a is transmitted to the waste toner output screw 44b via the gear, so as to drive to rotate the waste toner output screw 44b.

Further, a positioning surface plate 148 is attached on the far side of the process cartridge 40 to position the photoconductors 41 and the developing roller 43a such that a development gap between the photoconductor 41 and the developing roller 43a is set to a specified gap.

A connector 147 is provided above the brush roller input joint 142 on the far side of the process cartridge 40 to electrically connect the process cartridge 40 to a power source of the apparatus body of the image forming apparatus 100. As the process cartridge 40 is connected to the apparatus body of the image forming apparatus 100, the connector 147 is connected to an apparatus body connector that is provided to the apparatus body of the image forming apparatus 100. By so doing, the process cartridge 40 is electrically connected to the power source of the apparatus body of the image forming apparatus 100. Consequently, the electric power is supplied to the charging device 42 and the developing device 43, so that a charging bias and a developing bias are applied.

Further, an output developer collecting portion 143c and a waste toner collecting portion 146 are provided on the far side of the process cartridge 40. The output developer collecting portion 143c is where discharged developer conveyed by the developer discharge screw 43j is collected. The waste toner collecting portion 146 is where waste toner conveyed by the waste toner output screw 44b is collected.

FIG. 4 is a perspective view illustrating the far side of the process cartridge 40 and a waste toner passage 145 provided to the apparatus body of the image forming apparatus 100. FIG. 5 is a schematic diagram illustrating, the fax side of the process cartridge 40 and the waste toner passage 145.

The waste toner passage 145 and an output duct 144 are housed in the apparatus body of the image forming apparatus 100. The waste toner passage 145 includes a developer conveyance screw therein. The output duct 144 has one end that is connected to the waste toner passage 145. An outlet port is formed in a lower the of the output developer collecting portion 143c. As the process cartridge 40 is attached to the apparatus body of the image forming apparatus 100, the outlet port is connected to the output duct 144. According to this configuration, the discharged developer that is collected to the output developer collecting portion 143c is ejected via the outlet port. Then, the discharged developer passes through the output duct 144 and falls to the waste toner passage 145. Then, the developer conveyance screw disposed inside the waste toner passage 145 conveys the discharged toner to the waste toner storing portion.

Another outlet port is formed in a lower face of the waste toner collecting portion 146. As the process cartridge 40 is attached to the apparatus body of the image forming apparatus 100, the outlet port is connected to the waste toner passage 145. According to this configuration, the waste toner collected to the waste toner collecting portion 146 fills from the outlet port to the waste toner passage 145. Then, the developer conveyance screw disposed inside the waste toner passage 145 conveys the waste toner to the waste toner collecting portion 146.

As illustrated in FIGS. 4 and 5, the positioning surface plate 148, the output developer collecting portion 143c, and the output duct 144 are disposed around the screw input joint 53, and therefore no extra space can be spared sufficiently around the screw input joint 53. Further, the connector 147 and the waste toner collecting portion 146 are disposed around the brush roller input joint 142, and therefore no extra space can be spared sufficiently around the brush roller input joint 142. Accordingly, it is preferable to provide a joint having a smaller outer diameter to function as a screw joint to drivingly couple the apparatus body of the image forming apparatus 100 and the developer supply screw 43b and as a brush roller joint to drivingly couple the apparatus body of the image forming apparatus 100 and the lubricant applying brush roller 45a.

Further, “axis alignment” or “angular misalignment” may occur due to manufacturing errors or assembly errors. The “axis misalignment” is a misalignment in which an axial center of the developer supply screw 43b is displaced from an axial center of the screw output joint 51 and the “angular misalignment” is a misalignment in which an axial center of one of the developer supply screw 43b and the screw output joint 51 is displaced from an axial center of the other of the developer supply screw 43b and the screw output joint 51.

For example, in a case in which a joint includes one external gear and one internal gear, when axis misalignment occurs, the position of tooth or teeth of the gears shifts in a direction of the axis misalignment in comparison with a case with no axis misalignment. As a result, the contact pressure of the teeth of the external gear and the teeth of the internal gear increases at a position where the shaft of the joint is rotated by 90 degrees in the direction of the axis misalignment and decreases at a position where the shaft of the joint is rotated by 90 degrees in an opposite direction to the direction of the axis misalignment. Due to the above-described imbalance of force, if axis misalignment occurs, a reaction force is generated to the screw joint when a driving force is transmitted in the joint.

The reaction force generated at the joint is applied to the shaft of the developing roller 43a via a developing casing that rotatably supports the developer supply screw 43b and the developing roller 43a. As a result, the developing roller 43a approaches or separates from the photoconductor 41 due to the reaction force generated at the screw joint. Accordingly, the development gap between the photoconductor 41 and the developing roller 43a changes. According to this configuration, it is likely to generate uneven image density at a rotation period of the screw joint.

Further, when angular misalignment occurs, the rotation speed of the developer supply screw 43b varies periodically, and therefore the amount of developer supply to the developing roller 43a changes. Consequently, it is likely that development nonuniformity occurs.

In addition, if a reaction force having one cycle in one rotation of the brush roller joint is applied at the brush roller joint due to the axis misalignment, the contact pressure of the lubricant applying brush roller 45a to the photoconductor 41 changes to cause periodic variations of the load torque of the photoconductor 41. As a result, the rotation period of the photoconductor 41 varies at the rotation period of the brush roller joint. Therefore, it is likely that nonuniformity occurs in image density at the rotation period of the brush roller joint. Further, when angular misalignment occurs, the rotation speed of the lubricant applying brush roller 45a varies periodically. Accordingly, the rotation speed of the lubricant applying brush roller 45a varies the load torque of the photoconductor 41 periodically. Consequently, it is likely that the periodic variations occurs to the rotation speed of the photoconductor 41.

Accordingly, it is preferable to provide a joint that absorbs axial misalignment and angular misalignment and restrains occurrence of a reaction force to function as a screw joint or a brush roller joint.

As described above, in the present embodiment, it is preferable to provide a compact joint that restrains occurrence of a reaction force to function as a screw joint or a brush roller joint. In the present embodiment, the following joint is employed as a screw joint or a brush roller joint. The following description is given of a screw joint. It is to be noted, however, that the screw joint described below has a configuration basically identical to the configuration of a brush roller joint.

FIG. 6 is a schematic view illustrating a configuration of a screw drive transmission device 60 that transmits a driving force applied by the developing motor to the developer supply screw 43b. The left side of FIG. 6 corresponds to a near side of the screw drive transmission device 60. The right side of FIG. 6 corresponds to a far side of the screw drive transmission device 60, inside which a chive device is disposed. FIG. 7 is a perspective view illustrating the screw drive transmission device 60 on a side close to the apparatus body of the image forming apparatus 100.

The screw drive transmission device 60 includes a drive output shaft 61 having a diameter (φ) of 6 mm. The drive output shaft 61 is driven to rotate by a driving force applied by the developing motor. The drive output shaft 61 is rotatably supported by a first side plate 71a and a second side plate 71b included in the apparatus body of the image forming apparatus 100 via a first bearing 63 and a second bearing 64. A drive gear 62 is disposed between the first side plate 71a and the second side plate 71b of the drive output shaft 61 to rotate together with the drive output shaft 61 as a single unit. The driving force applied by the developing motor is transmitted to the drive gear 62 via multiple idler gears. Specifically, by fitting the drive gear 62 to a parallel pin 62a mounted on the drive output shaft 61, the drive gear 62 rotates with the drive output shaft 61 as a single unit.

The screw joint 50 includes the screw output joint 51, the intermediate member 52, and the screw input joint 53. The screw output joint 51 is an output member that is mounted on the end portion of the drive output shaft 61 on the near side of the image forming apparatus 100. The screw input joint 53 is an input member that is mounted on the end portion of the shaft of the developer supply screw 43b that functions as a rotary body, on the far side of the image forming apparatus 100. The intermediate member 52 is supported by the screw input joint 53. The screw output joint 51, the intermediate member 52, and the screw input joint 53 include resin materials. Specifically, the screw output joint 51 and the screw input joint 53 include polyphenylene sulfide (PPS) and the intermediate member 52 includes polyacetal (POM).

A spring 66 and a ring shaped slide member 67 are disposed between the screw output joint 51 and the second bearing 64. The slide member 67 is slidable in the axial direction of the drive output shaft 61. An end portion of the spring 66 on the far side of the image forming apparatus 100 contacts a spring bearing 65 that is disposed at the second bearing 64 on the near side of the image forming apparatus 100. An end portion of the spring 66 on the near side of the image forming apparatus 100 contacts the slide member 67 to bias the slide member 67 toward the spring 66 on the near side of the image forming apparatus 100. The slide member 67 abuts against the end portion of the screw output joint 51 on the far side of the image forming apparatus 100 to regulate movement of the slide member 67 toward the near side of the image forming apparatus 100.

FIG. 8 is an enlarged view illustrating the end portion of the drive output shaft 61 on the near side of the image forming apparatus 100.

A joint attaching portion 61a is formed at the drive output shaft 61 on the near side of the image forming apparatus 100 (i.e., at the side near the process cartridge 40 or at the left side of FIG. 8). The joint attaching portion 61a has a diameter smaller than the diameter of the drive output shaft 61. A cross section of the joint attaching portion 61a on the near side of the image forming apparatus 100 in an axial (vertical) direction is a rectangle shape with rounded corners, in other words, includes a pair of arc portions (circumferential surface portions) and a pair of straight lines facing in parallel with each other (flat portions).

FIG. 9 is a perspective view illustrating the screw output joint 51.

The screw output joint 51 includes a tubular portion 51a, a drive receiving portion 51b, and an output external gear 51c. The output external gear 51c functions as a drive transmitting portion. The drive receiving portion 51b has an opening of a rectangle shape with rounded corners. The screw output joint 51 is inserted into the drive output shaft 61 from the near side of the image forming apparatus 100 to fit the tubular portion 51a to a round portion of the joint attaching portion 61a, so that the drive receiving portion 51b is fitted to a rounded rectangle cross section 161 of the joint attaching portion 61a. By so doing, as illustrated in FIG. 8, the screw output joint 51 is attached to the drive output shaft 61 such that the screw output joint 51 rotates together with the drive output shaft 61 as a single unit.

FIG. 10 is a front view illustrating the screw drive transmission device 60 on the side of the apparatus body of the image forming apparatus 100, viewed from the near side of the image forming apparatus 100.

As illustrated in FIG. 10, a near side leading end 161a of the drive output shaft 61 has a cylindrical shape with grooves on an outer circumferential surface thereof. The near side leading end 161a has a diameter corresponding to a lateral length of the rounded rectangle cross section 161 of the joint attaching portion 61a. By fitting an E ring 68 to the groove, the E ring 68 prevents the screw output joint 51 from coming out from the end portion of the drive output shaft 61 on the near side of the image forming apparatus 100. That is the E ring 68 functions as a retaining portion of the screw output joint 51.

FIG. 11 is a perspective view illustrating the intermediate member 52.

The intermediate member 52 is a tubular member having an outer diameter of 12 mm that is twice as long as the diameter of the chive output shaft 61, and includes an internal gear 52a and a retaining portion 52c. The internal gear 52a that functions as a relay drive transmitting portion is disposed on an inner circumferential surface of the intermediate member 52. The retaining portion 52c is disposed at an end portion of the intermediate member 52 on the far side of the image forming apparatus 100 to prevent the intermediate member 52 from coming out from the screw output joint 51.

The intermediate member 52 is inserted from an end portion of the drive output shaft 61 on the far side of the image forming apparatus 100 before the drive output shaft 61 is fitted to the first side plate 71a and the second side plate 71b. Then, the internal gear 52a of the intermediate member 52 is meshed with the output external gear 51c of the screw output joint 51 that is attached to the end portion of the drive output shaft 61 of the image forming apparatus 100. By meshing the internal gear 52a with the output external gear 51c, as illustrated in FIG. 8, the retaining portion 52c is brought to face the output external gear 51c. Accordingly, the intermediate member 52 can be prevented from being come out from the screw output joint 51, and therefore can be supported by the screw output joint 51.

After the internal gear 52a has been meshed with the output external gear 51c, the slide member 67, the spring 66, the spring bearing 65, the second bearing 64, and the first bearing 63 are fitted in this order from the end portion of the drive output shaft 61 on the far side of the image forming apparatus 100. Then, the second bearing 64 is fitted to the second side plate 71b, the first bearing 63 is fitted to the first side plate 71a, and the drive output shaft 61 is attached to the apparatus body of the image forming apparatus 100.

As illustrated in FIG. 11, a tapered portion 52b is formed at an end portion of each internal tooth of the internal gear 52a on the near side of the image forming apparatus 100. The tapered portion 52b tilts from the near side toward the far side of the image forming apparatus 100 in a direction of diameter of the intermediate member 52 and a rotational direction of the intermediate member 52. Specifically, as can be seen from an area A surrounded by a circle in FIG. 8, the tooth thickness of the internal gear 52a gradually increases toward the far side of the image forming apparatus 100 and, as can be seen from an area B surrounded by a circle in FIG. 8, the tooth depth of the internal gear 52a gradually increases toward the far side of the image forming apparatus 100.

In the present embodiment, the intermediate member 52 is axially tilted and is supported by the screw output joint 51 to be slidable in the axial direction of the intermediate member 52. Specifically, as illustrated in FIG. 8, an inner diameter D of the retaining portion 52c is longer or greater than an outer diameter F of the tubular portion 51a of the screw output joint 51 that is disposed facing the retaining portion 52c, and the retaining portion 52c is disposed facing the tubular portion 51a of the screw output joint 51 with a predetermined gap. Further, the internal gear 52a is extended straight in the axial direction thereof. Further, a clearance corresponding a gap between the tooth bottom of the internal gear 52a and the tooth tip of the output external gear 51c (the length of the gap=a tooth bottom circle diameter F of the internal gear 52a−a tooth tip circle diameter G of the output external gear 51c) and a play (backlash) in the rotational direction of the screw joint 50 between an internal tooth of the internal gear 52a and an external tooth of the output external gear 51c, as illustrated in areas CL, each surrounded by a circle in FIG. 10 are set so that the intermediate member 52 can tilt by a predetermined angle. Accordingly, the intermediate member 52 is supported by the screw output joint 51 to be tiltable by the predetermined angle and movable in the axial direction of the intermediate member 52.

FIG. 12 is a perspective view illustrating the screw input joint 53.

The screw input joint 53 includes an attaching portion 53b and an input external gear 53a. The attaching portion 53b is attached to a shaft 143b of the developer supply screw 43b. The attaching portion 53b has an opening having a rectangle shape with rounded corners. The leading end of the shaft 143b of the developer supply screw 43b on the far side of the image forming apparatus 100 has a rectangle shape with rounded corners in vertical cross section in the axial direction of the developer supply screw 43b. By inserting the leading end of the shaft 143b of the developer supply screw 43b, on the far side of the image forming apparatus 100, having the rectangle shape with rounded corners into the opening of the attaching portion 53b, the screw input joint 53 is mounted on the shaft 143b of the developer supply screw 43b so that screw input joint 53 rotates together with the shaft 143b of the developer supply screw 43b.

A tapered portion 53c is formed at an end portion of each external tooth of the input external gear 53a on the far side of the image forming apparatus 100. The tapered portion 53c is the same as the tapered portion 52b formed on the internal tooth of the intermediate member 52. Specifically, the tooth thickness of the input external gear 53a gradually increases toward the far side of the image forming apparatus 100 and the tooth depth of the input external gear 53a gradually increases toward the far side of the image forming apparatus 100.

FIG. 13A is a schematic diagram illustrating a state in which the intermediate member 52 and the screw input joint 53 are drivingly coupled with each other. FIG. 13B is a schematic diagram illustrating a state in which the process cartridge 40 is inserted in the apparatus body of the image forming apparatus 100 while the intermediate member 52 and the screw input joint 53 are not drivingly coupled with each other.

At installation of the process cartridge 40 to the apparatus body of the image forming apparatus 100, when the external tooth of the screw input joint 53 contacts the internal tooth of the intermediate member 52 in the axial direction of the screw input joint 53 and the intermediate member 52, the input external gear 53a of the screw input joint 53 is not inserted into the intermediate member 52, and therefore the intermediate member 52 and the screw input joint 53 are not likely to be drivingly coupled with each other. In this case, as illustrated in FIG. 13B, the intermediate member 52 presses the slide member 67 toward the far side of the image forming apparatus 100. As the intermediate member 52 presses the spring 66, the intermediate member 52 is moved toward the far side (to the right side of FIG. 13B) of the image forming apparatus 100 together with the slide member 67. By so doing, even when the intermediate member 52 and the screw input joint 53 are not drivingly coupled with each other, the process cartridge 40 can be attached to the apparatus body of the image forming apparatus 100.

After the intermediate member 52 that is driven by the developing motor rotates together with the screw output joint 51, the internal teeth of the intermediate member 52 are located between respective the external teeth of the input external gear 53a. Then, the tip of a tooth of the internal gear 52a and the tip of a tooth of the input external gear 53a collide with each other and then slip relative to each other, and the intermediate member 52 moves to the near side (the left side of FIG. 13B) of the image forming apparatus 100 by the biasing force applied by the spring 66. Due to this action, as illustrated in FIG. 13A, the input external gear 53a is inserted into the intermediate member 52, so that the input external gear 53a and the internal gear 52a are brought to be meshed with each other. As a result, the intermediate member 52 and the screw input joint 53 are drivingly coupled with each other. Then, the driving force is transmitted from the intermediate member 52 to the screw input joint 53.

In the present embodiment, the tapered portion 52b is provided at the end portion of each internal tooth of the internal gear 52a of the intermediate member 52 on the near side of the image forming apparatus 100 and the tapered portion 53c is provided at the end portion of each external tooth of the input external gear 53a of the screw input joint 53 on the far side of the image forming apparatus 100. In a case in which the rotation phase of the internal tooth of the internal gear 52a of the intermediate member 52 and the rotation phase of the external tooth of the input external gear 53a of the screw input joint 53 are substantially matched, the tapered portion 52h of the internal teeth contacts the tapered portion 53c of the external teeth of the input external gear 53a. As described above, the tapered portions 52b and 53c tilt to the rotational direction of the intermediate member 52. Therefore, with guidance of the tapered portions 52b and 53c, the input external gear 53a can be meshed with the internal gear 52a smoothly.

Further, for example, there may be a case that the center of the end portion of the intermediate member 52 on the near side of the image forming apparatus 100 and the center of the end portion of the screw input joint 53 on the far side of the image forming apparatus 100 are shifted due to axis misalignment, angular misalignment, and inclination of the intermediate member 52 to the axial direction of the intermediate member 52 along with the aid of gravity. Each of the tapered portion 52b and the tapered portion 53c is also tilted to the axial direction of the intermediate member 52, the angle of inclination of the intermediate member 52 to the axial direction of the intermediate member 52 is adjusted so that the input external gear 53a of the screw input joint 53 can be inserted into the intermediate member 52 by each of the tapered portion 52b and the tapered portion 53c. As a result, even when there are axis misalignment, angular misalignment, and inclination of the intermediate member 52 to the axial direction of the intermediate member 52 along with the aid of gravity, the input external gear 53a of the screw input joint 53 can be inserted into the intermediate member 52. By so doing, even when there are axis misalignment, angular misalignment, and inclination of the intermediate member 52 to the axial direction of the intermediate member 52 along with the aid of gravity, the intermediate member 52 and the screw input joint 53 can be drivingly coupled with each other.

In the present embodiment, the intermediate member 52 can tilt at a predetermined angle to the axial direction of the intermediate member 52 by appropriately setting a gap (backlash and clearance) between the internal gear 52a and the output external gear 51c, a gap (backlash and clearance) between the internal gear 52a and the input external gear 53a, and a gap between the retaining portion 52c and the tubular portion 51a of the screw output joint 51. Therefore, when there is axis misalignment between the drive output shaft 61 and the shaft 143b of the developer supply screw 43b, by causing the intermediate member 52 to tilt, generation of a portion of high contact pressure or low contact between adjacent teeth in the axial direction of the intermediate member 52 can be prevented. Accordingly, unbalanced force can be prevented, and therefore occurrence of the reaction force can be restrained.

Further, by providing the intermediate member 52, when angular misalignment occurs, the intermediate member 52 tilts at a predetermined angle to the screw output joint 51, so that the intermediate member 52 tilts at the angle to the screw input joint 53 that is the same angle to the screw output joint 51. By so doing, speed fluctuation that occurs during drive transmission from the screw output joint 51 to the intermediate member 52 is canceled by speed fluctuation that occurs during drive transmission from the intermediate member 52 to the screw input joint 53. Accordingly, even when angular misalignment occurs, the speed fluctuation of rotations of the developer supply screw 43b can be restrained.

Further, as the intermediate member 52 and the screw input joint 53 move to a drive coupling position at which the intermediate member 52 and the screw input joint 53 are drivingly coupled with each other, the slide member 67 contacts against an end portion of the tubular portion 51a of the screw output joint 51. Due to this action, when the intermediate member 52 is located at the drive coupling position, the biasing force of the spring 66 does not affect the intermediate member 52. As a result, the intermediate member 52 moves smoothly, and therefore angular misalignment and angular misalignment can be absorbed preferably.

Alternatively, the slide member 67 can be removed from the configuration. Therefore, when the end portion of the spring 66 on the near side of the image forming apparatus 100 directly contacts the intermediate member 52 to locate the intermediate member 52 at the drive coupling position, the biasing force of the spring 66 does not affect the intermediate member 52. Accordingly, the configuration of the present embodiment can reduce the number of parts, and therefore can reduce the cost and size of the image forming apparatus 100.

By contrast, since the screw joint 50 is made to be disposed within a small space, the outer diameter of the intermediate member 52 is made to be not more than twice the diameter of the drive output shaft 61 (6 mm), so as to achieve a reduction in size of the screw joint 50. As a result of a reduction in size of the screw joint 50, it becomes difficult to make the tubular portion 51a have a thickness that can reliably contact the end portion of the spring 66 on the near side of the image forming apparatus 100. Therefore, it is likely that the spring 66 moves over the tubular portion 51a to contact the retaining portion 52c of the intermediate member 52 that is located at the drive coupling position and that the biasing force of the spring 66 remains affecting the intermediate member 52 located at the drive coupling position.

By contrast, in the present embodiment, the slide member 67 is disposed between the tubular portion 51a and the spring 66. Due to this action, when the intermediate member 52 is located at the drive coupling position, the biasing force of the spring 66 does not affect the intermediate member 52 reliably even with the joint (i.e., the screw joint 50) that is made smaller in size.

Alternatively, when the intermediate member 52 is located at the drive coupling position, the spring 66 is made to have a free length. By so doing, when the slide member 67 is removed and the intermediate member 52 is located at the drive coupling position, the biasing force of the spring 66 may not be affected to the intermediate member 52. However, this case is not preferable because it is likely that the intermediate member 52 cannot be moved to the drive coupling position by the biasing force of the spring 66.

Further, it is preferable that the external teeth of the output external gear 51c and the external teeth of the input external gear 53a have a crowing shape.

FIG. 14 is a perspective view illustrating an example of an external tooth having a crowning shape in the output external gear 51c.

The crowing shape is a shape of a tooth having a crowing shape in a direction of thickness of the tooth. Specifically, as illustrated in FIG. 14, the thickness of a tooth of the output external gear 51c at the center is die maximum tooth thickness and the thickness of the tooth of the output external gear 51c at both ends in a tooth width is the minimum thickness. The teeth of the input external gear 53a have the crowing shape as the tooth of the output external gear 51c illustrated in FIG. 14.

The teeth of the output external gear 51c and the teeth of the input external gear 53a are designed to have the crowing shape having the thickness changed in a direction of a pitch circle, so as to mesh with the internal gear 52a of the intermediate member 52 at a regulated effective tooth face (the center in the tooth width). By forming the external teeth of the output external gear 51c and the external teeth of the input external gear 53a to the crowing shape, the external tooth contacts the internal tooth on a curved surface. Therefore, the intermediate member 52 can be inclined smoothly, axis misalignment and angular misalignment can be absorbed preferably, and the reaction force can be reduced.

In a case in which the intermediate member 52 is drivingly coupled with the screw input joint 53 while being tilted to the axial direction of the intermediate member 52, the external teeth of the output external gear 51c and the external teeth of the input external gear 53a slide on the internal teeth of the intermediate member 52 at rotation driving, and therefore both the external teeth and the internal teeth become abrasion. When the external teeth of the output external gear 51c and the external teeth of the input external gear 53a have the crowing shape, if the external teeth become worn, the external teeth that have contacted the curved surface of the internal teeth come to contact a flat surface of the internal teeth. As a result, the intermediate member 52 can hardly be inclined, and therefore it is likely that the effect of prevention of the reaction force are reduced.

Generally, a joint having a larger Young's modulus is harder and more difficult to wear than other joints. Therefore, it is preferable to set Young's modulus of the screw output joint 51 and Young's modulus of the screw input joint 53 to be greater than Young's modulus of the intermediate member 52. By making Young's modulus of the screw output joint 51 and Young's modulus of the screw input joint 53 greater than Young's modulus of the intermediate member 52, the intermediate member 52 can be made more difficult to wear. By so doing, the crowing shape of the external teeth of the output external gear 51c and the external teeth of the input external gear 53a can be maintained over a long period, and the intermediate member 52 can be tilted smoothly over a long period. Accordingly, an effect of restrain of the reaction force can be maintained over a long period.

Further, the intermediate member 52 may be supported by the screw input joint 53 disposed on the side of the process cartridge 40. However, it is preferable that the intermediate member 52 is supported by the screw output joint 51 disposed on the side of the apparatus body of the image forming apparatus 100, as described in the present embodiment. When the intermediate member 52 is supported by the screw input joint 53 on the side of the process cartridge 40, the number of parts of the process cartridge 40 increases, which leads to an increase in cost of the process cartridge 40. The process cartridge 40 is a consumable supply and needs regular replacement. Therefore, it is likely that an increase in cost of the process cartridge 40 leads to an increase in cost of maintenance of the image forming apparatus 100. Therefore, when the intermediate member 52 is supported by the screw output joint 51 that is disposed on the side of the apparatus body of the image forming apparatus 100, as described in the present embodiment, an increase in cost of the process cartridge 40 can be restrained, and therefore the cost of maintenance of the image forming apparatus 100 can also be restrained.

FIG. 15 is a perspective view illustrating a comparative intermediate member 552 according to a comparative example. FIG. 16 is a diagram illustrating the comparative intermediate member 552 according to the comparative example.

As illustrated in FIG. 15, the comparative intermediate member 552 has a tubular portion 551a and includes an internal gear 552a and a retaining member 552c. The retaining member 552c has an inner diameter E1 that is shorter than a tooth tip circle diameter H of the internal gear 552a, so that the retaining member 552c projects toward the center of rotation farther than the gear tip of the internal gear 552a.

When a gap between a tubular portion 551a and the retaining member 552c of the comparative intermediate member 552 in the radial direction of the comparative intermediate member 552 is small, the comparative intermediate member 552 cannot be tilted fully, resulting in narrowing a range that can allow axis misalignment and angular misalignment. In the comparative intermediate member 552, in a case in which the outer diameter of the comparative intermediate member 552 is made to be not more than twice the diameter of the drive output shaft 61 (6 mm), the gap between the tubular portion 551a and the retaining member 552c of the comparative intermediate member 552 in the radial direction of the comparative intermediate member 552 becomes small. Therefore, the comparative intermediate member 552 cannot be tilted fully, and as a result, the range that can allow axis misalignment and angular misalignment is reduced.

In addition, if there is axis misalignment between the shaft 143b of the developer supply screw 43b and the drive output shaft 61, when the intermediate member 52 is drivingly coupled with the screw input joint 53 from the state illustrated in FIG. 13B, the intermediate member 52 in a tilted state slides toward the near side of the image forming apparatus 100 by the biasing force of the spring 66. At this time, in the comparative intermediate member 552, it is likely that the retaining member 552c contacts the end portion of the tubular portion 551a on the far side of the image forming apparatus 100, as illustrated in FIG. 16. As a result, the comparative intermediate member 552 cannot move to the drive coupling position, and therefore part of the retaining member 552c remains held between the slide member 67 and the end portion of the tubular portion 551a on the far side of the image forming apparatus 100. Accordingly, the comparative intermediate member 552 is fixed at a constant angle, and therefore the axis misalignment cannot be absorbed fully. Accordingly, occurrence of a reaction force cannot be restrained completely.

By contrast, in the present embodiment, the inner diameter D of the retaining portion 52c has the same length as the tooth tip circle diameter of the internal gear 52a. According to this configuration, even when the outer diameter of the intermediate member 52 is not more than twice the diameter of the drive output shaft 61 (6 mm), the gap between the retaining portion 52c and the tubular portion 51a can be ensured sufficiently. Further, even if the intermediate member 52 in a tilted state slides toward the near side of the image forming apparatus 100 by the biasing force of the spring 66, the retaining portion 52c is prevented from contacting the end portion of the tubular portion 51a on the far side of the image forming apparatus 100, and therefore can be slid to move to the drive coupling position. Accordingly, the intermediate member 52 can be inclined smoothly, axis misalignment and angular misalignment can be absorbed preferably, and the reaction force can be reduced. Further, an angle of inclination of the intermediate member 52 can be increased and the range that allows axis misalignment and angular misalignment can also be increased.

As long as the retaining portion 52c is located facing the external teeth of the output external gear 51c, the retaining portion 52c contacts the external teeth of the output external gear 51c, and therefore the intermediate member 52 can be prevented from coming off. Therefore, the inner diameter D of the retaining portion 52c may be greater than or equal to the tooth tip circle diameter of the internal gear 52a and may be smaller than or equal to the tooth tip circle diameter of the output external gear 51c. Accordingly, while ensuring the function of coming off prevention of the intermediate member 52, the gap between the retaining portion 52c and the tubular portion 51a can be left sufficiently. However, due to easy molding and from a view point of enhancement of rigidity of the internal teeth in the rotational direction of the internal gear 52a of the intermediate member 52, the inner diameter D of the retaining portion 52c has the same length as the tooth tip circle diameter of the internal gear 52a.

Further, in the present embodiment, as illustrated in FIG. 8, the diameter of the joint attaching portion 61a of the drive output shaft 61 on which the screw output joint 51 is mounted is smaller than the diameter of the drive output shaft 61. Accordingly, the outer diameter of the screw output joint 51 can be decreased. As a result, even when the outer diameter of the intermediate member 52 is not more than twice the diameter of the drive output shaft 61, the gap between the retaining portion 52c and the tubular portion 51a can be ensured. Accordingly, the angle of inclination of the intermediate member 52 can be increased and the range that allows axis misalignment and angular misalignment can also be increased. Further, the retaining portion 52c is disposed not to contact the tubular portion 51a.

Next, a description is given of a configuration of a screw joint 50A, which is a variation of the screw joint 50.

Variation 1.

FIG. 17 is a schematic diagram illustrating the screw joint 50A according to Variation 1. FIG. 18A is a perspective view illustrating the screw joint 50A of Variation 1 on the side of the apparatus body of the image forming apparatus 100. FIG. 18B is a perspective view illustrating the screw joint 50A of Variation 1 on the side of the process cartridge 40.

It is to be noted that an intermediate member 52A is illustrated in cross section so that the configuration of a screw output joint 51A can be seen clearly.

In Variation 1, each of multiple output projections 151c having a cylindrical shape and projecting form the outer circumferential surface of the screw output joint 51A functions as a drive transmitting portion that transmits a driving force to the intermediate member 52A of the screw output joint 51A. In Variation 1, the multiple output projections 151c include four output projection 151c and are mounted on the outer circumferential surface of the screw output joint 51A spaced from each other at intervals of 90 degrees.

Multiple relay projections 152a are mounted on the inner circumferential surface of the intermediate member 52A. Each of the multiple relay projections 152a contacts each corresponding one of the multiple output projections 151c from the rotational direction of the intermediate member 52A. The multiple relay projections 152a receive the driving force from the multiple output projections 151c and, at the same time, transmit the driving force to the screw input joint 53A. In Variation 1, the multiple relay projections 152a include four relay projections 152a and are mounted on the inner circumferential surface of the intermediate member 52A, spaced from each other at intervals of 90 degrees in the rotational direction of the intermediate member 52A and extending in the axial direction of the intermediate member 52A. Each of the output projections 151c is engaged with a groove formed between adjacent two of the multiple relay projections 152a. The tapered portion 52b is formed at the end portion of each of the relay projections 152a on the near side of the image forming apparatus 100. The tapered portion 52b becomes greater in height and in length in the rotational direction of the screw joint 50A, from the near side toward the far side of the image forming apparatus 100.

Multiple input projections 153a are mounted on the outer circumference of the screw input joint 53A. Each of the multiple input projections 153a contacts each corresponding one of the multiple relay projections 152a from the rotational direction of the screw input joint 53A. The multiple input projections 153a have a cylindrical shape and receive the driving force from the multiple relay projections 152a. The input projections 153a include four input projections 153a and are disposed to be spaced from each other at intervals of 90 degrees in the screw input joint 53A and extending in the axial direction of the screw input joint 53A. The tapered portion 53c is formed at the leading end of each of the input projections 153a on the far side of the image forming apparatus 100. The tapered portion 53c becomes greater in height and in length in the rotational direction of the screw joint 50A, from the far side toward the near side of the image forming apparatus 100.

The inner diameter of each of the relay projections 152a is greater than the outer diameter of the screw output joint 51A and the outer diameter of the screw input joint 53A. According to this configuration, a predetermined gap is formed in the radial direction of the screw joint 50A between the relay projections 152a and the screw output joint 51A and between the relay projections 152a and the screw input joint 53A.

The inner diameter of each of the intermediate member 52 is greater than the outer diameter of the output projections 151c and the outer diameter of the input projections 153a. According to this configuration, a predetermined gap is formed between the intermediate member 52 and the output projections 151c and between the intermediate member 52 and the input projections 153a.

Further, respective lengths in the rotational direction of the relay projections 152a, the output projections 151c, and the relay projections 152a are set such that a predetermined gap is formed in the rotational direction of the screw joint 50A between the relay projections 152a and the output projections 151c and between the relay projections 152a and the input projections 153a.

Further, the retaining portion 52c has the length greater than or equal to the inner diameter of each of the relay projections 152a and smaller than or equal to the outer diameter of each of the output projections 151c. The retaining portion 52c also has a specified gap between the outer diameter of the screw output joint 51A and the retaining portion 52c, and faces the output projections 151c.

With this configuration, in Variation 1, the intermediate member 52A can be slid in the axial direction thereof and be tilted to the axial direction thereof by a predetermined angle.

Further, in Variation 1, the output projections 151c and the input projections 153a have a cylindrical shape. By so doing, when the output projections 151c and the input projections 153a rotate, the surface of each of the output projections 151c and the surface of each of the input projections 153a contact the relay projections 152a contact circularly curved surfaces along the axial direction of the screw joint 50A. Accordingly, the intermediate member 52 can be inclined smoothly, and axis misalignment and angular misalignment can be absorbed preferably.

Further, it is also preferable in Variation 1 to set Young's modulus of the screw output joint 51A and Young's modulus of the screw input joint 53A to be greater than Young's modulus of the intermediate member 52A. Accordingly, wear on the surface of each of the output projections 151c and on the surface of each of the input projections 153a contacting the relay projections 152a can be prevented, and therefore the circularly curved surfaces can be maintained.

Variation 2.

Next, a description is given of a configuration of a screw joint 50B, which is another variation of the screw joint 50.

FIG. 19 is a schematic diagram illustrating the screw joint 50B according to Variation 2. FIG. 20A is a perspective view illustrating the screw joint 50B of Variation 2 on the side of the apparatus body of the image forming apparatus 100. FIG. 20B is a perspective view illustrating the screw joint 50B of Variation 2 on the side of the process cartridge 40.

It is to be noted that an intermediate member 52B is illustrated in cross section so that the configuration of a screw output joint 51B can be seen clearly.

In Variation 2, each of multiple output projections 151c mounted on the screw output joint 51B has an elliptical cross section and each of multiple input projections 153a mounted on a screw input joint 53B has a teardrop shape in cross section. The length in the axial direction of the screw joint 50B is greater than the length in a rotational direction of the screw joint 50B. By providing the length in the axial direction of the screw joint 50B greater than the length in the rotational direction of the screw joint 50B, the strength of the output projections 151c and the input projections 153a can be increased, when compared with the strength of the output projections 151c and the input projections 153a in Variation 1 where the output projections 151c and the input projections 153a have a cylindrical shape with a circular shape in cross section and the length in the rotational direction of the screw joint 50B is same as the length in the axial direction of the screw joint 50B.

Further, in Variation 2, the output projections 151c have the elliptical cross section and the input projections 153a have the teardrop shape in cross section. Therefore, the surface perpendicular to the rotational direction of the screw joint 50B is a curved surface that curves in an arc shape along the axial direction of the screw joint 50B. Accordingly, when the output projections 151c and the input projections 153a are rotated, the surface of each of the output projections 151c and the surface of each of the input projections 153a can contact the relay projections 152a at the circularly curved surfaces along the axial direction of the screw joint 50B. Therefore, the intermediate member 52B can be inclined smoothly, and axis misalignment and angular misalignment can be absorbed preferably.

Variation 3.

Next, a description is given of a configuration of a screw joint 50C, which is yet another variation of the screw joint 50.

FIG. 21 is a schematic diagram illustrating the screw joint 50 according to Variation 3. FIG. 22A is a perspective view illustrating the screw joint 50C of Variation 3 on the side of the apparatus body of the image forming apparatus 100. FIG. 22B is a perspective view illustrating the screw joint 50C of Variation 3 on the side of the process cartridge 40.

It is to be noted that an intermediate member 52C is illustrated in cross section so that the configuration of the screw output joint 51C can be seen clearly.

In Variation 3, each of multiple output projections 151c and each of the input projections 153a have a rectangular shape in cross section. By providing this configuration, the length in an axial direction of the screw input joint 50C can be greater than the length in a rotational direction of the screw joint 50C, and therefore the strength of the output projections 151c and the input projections 153a can be increased.

FIG. 23 is a diagram illustrating a screw input joint 53C of Variation 3, viewed from the far side of the image firming apparatus 100.

As illustrated in FIG. 23, in Variation 3, a plane that is parallel to the axial direction of the input projections 153a is an arc of a circle X illustrated in a dot-dashed line in FIG. 23 which is a circularly curved surface along the radial direction of the screw joint 50C.

In addition, a plane that is parallel to the axial direction of the output projection 151c is also the circularly curved surface along the radial direction of the screw joint 50C.

With this configuration, the contact of the intermediate member 52C with the relay projections 152a during rotation can be a line contact, and therefore the intermediate member 52C can be inclined smoothly. Further, in the above description, a plane that is parallel to the axial direction of the screw joint 50C to both an upstream side and a downstream side in the rotational direction of the screw joint 50C is a circularly curved surface along the radial direction of the screw joint 50C. However, of the two planes, a single plane of the intermediate member 52C contacting the relay projections 152a of the two planes may be a circularly curved surface along the radial direction of the screw joint 50C.

Further, in Variation 3, a surface perpendicular to the rotational direction of the input projections 153a and the output projections 151c is not an arc shape along the axial direction of the screw joint 50C but a linear shape. Therefore, the following advantages can be ensured. That is, the screw output joint 51C and the screw input joint 53C are made of resin and are molded by using molds. For example, the screw output joint 51C having a substantially cylindrical shape can be molded using two molds moving in different mold opening directions at different axial directions when opening the molds.

Similar to Variation 1 and Variation 2, in a case in which a surface of the output projections 151c that is perpendicular to the rotational direction of the screw output joint 51C is a curved surface that curves in an arc shape along the axial direction of the screw joint 50C the axial center of the output projections 151c, which is thickest in the rotation direction, is set to be a parting line. If the axial center of the output projections 151c is not set to be a parting line, the mold cannot be moved in the axial direction of the screw joint 50C, and therefore the mold cannot be opened. As a result, it is likely that there may be burr on the surface of the output projections 151c that contacts the relay projections 152a of the intermediate member 52. Accordingly, a smooth inclination of the intermediate member 52 is likely to be hindered.

Further, when rotating the intermediate member 52 in a tilted state, the output projections 151c move relative to the relay projections 152a. However, if there is burr, the progress of wear is accelerated, and therefore the intermediate member 52 is likely to be worn earlier than usual.

Further, in the screw input joint 53 in which the outer diameter of the attaching portion 53b is greater than the outer diameter of a portion where the input projections 153a are formed, in a case in which the surface of the input projections 153a that is perpendicular to the rotational direction of the screw joint 50C is a circularly curved surface along the axial direction of the screw joint 50C, at least four molds are prepared. Specifically, the at least four molds include a pair of molds that moves in a normal direction and a pair of molds that moves in the axial direction of the screw joint 50C. As a result, the cost for molds increases, which leads to an increase in manufacturing cost of an entire image forming apparatus.

By contrast, in Variation 3, the surface of the output projections 151c that is perpendicular to the rotational direction of the screw joint 50C has a linear portion along the axial direction of the screw joint 50C. Therefore, the surface of the intermediate member 52 that contacts the relay projections 152a when the output projections 151c rotate can be molded using a single mold, and burr on this surface can be prevented. Accordingly, the intermediate member 52 can be inclined smoothly, and acceleration of progress of wear can also be prevented at an early stage.

Further, by forming the surface of the input projections 153a that is perpendicular to the rotational direction of the screw joint 50C in a straight line along the axial direction of the screw joint 50C, the screw input joint 53 can be molded using a pan of molds moving in the axial direction of the screw joint 50C. Accordingly, the number of molds can be reduced, and therefore a reduction in manufacturing cost can be achieved.

Variation 4.

Next, a description is given of a configuration of a screw joint 50D, which is yet another variation of the screw joint 50.

FIG. 24 is a schematic diagram illustrating the screw joint 50D according to Variation 4. FIG. 25A is a perspective view illustrating the screw joint 50D of Variation 4 on the side of the apparatus body of the image forming apparatus 100. FIG. 25B is a perspective view illustrating the screw joint 50D of Variation 4 on the side of the process cartridge 40.

It is to be noted that an intermediate member 52D is illustrated in cross section so that the configuration of a screw output joint 51D can be seen clearly.

FIG. 26A is a front view illustrating the screw joint 50D of Variation 4, viewed from the far side of the image firming apparatus 100. FIG. 26B is a side view illustrating the screw joint 50D of Variation 4.

In Variation 4, a surface perpendicular to the rotational direction of the input projections 153a and the output projections 151c is a curved surface of an ellipsoid. To be more specific, as illustrated in FIG. 26A, a surface parallel to the axial direction of the screw joint 50D is a circularly curved surface along the radial direction of the screw joint 50D (a circular arc surface of a circle X1 illustrated with a broken line in FIG. 26A) and, at the same time, as illustrated in FIG. 26B, is a circularly curved surface along the axial direction (a circular arc surface of an ellipse X2 illustrated with a broken line in FIG. 26B).

With this configuration, the contact of the intermediate member 52D with the relay projections 152a can be a point contact, and therefore the intermediate member 52C can be inclined more smoothly when compared with the configurations of Variations 1, 2 and 3. Further, in Variation 4, the surface alone to contact the relay projections 152a during rotation may be a curved surface of an ellipsoid.

FIG. 27 is a diagram illustrating a configuration in which the input projections 153a on the far side of the image forming apparatus 100 are disposed with the respective leading ends arranged at the same positions in the axial direction of a screw input joint 53D.

As an amount of axis misalignment between the drive output shaft 61 and the developer supply screw 43b increases, there is a case, as illustrated in FIG. 27, that adjacent two input projections 153a of the multiple input projections 153a tend to enter the same groove (e.g. a gap between adjacent two of the relay projections 152a) guided by the tapered portions 52b of the relay projections 152a different from each other. In this case, when the intermediate member 52D rotates, the intermediate member 52D moves toward the far side of the image forming apparatus 100 in the axial direction of the of the screw joint 50D against the biasing force of the spring 66, and therefore one of the adjacent two input projections 153a climbs over the tapered portion 52b and relatively moves to the appropriate groove. Accordingly, the intermediate member 52D and the screw input joint 53D are eventually drivingly coupled with each other. However, a great amount of load is applied to the one of the adjacent two input projections 153a when climbing over the tapered portion 52b, and therefore it is likely that the one adjacent two input projections 153a is damaged or broken.

Now, FIG. 28 is a diagram illustrating the screw joint 50D of Variation 4, with one of the multiple input projections 153a formed longer than the rest of the multiple input projections 153a. Hereinafter, the one of the multiple input projections 153a formed longer than the rest of the multiple input projections 153a is referred to as a “long input projection 153a”.

In order to address this inconvenience, as illustrated in FIG. 28, it is preferable that one of the multiple input projections 153a (i.e., the long input projection 153a) is formed longer (toward the far side of the image forming apparatus 100) than the rest of the multiple input projections 153a. By so doing, the tapered portion 53c of the long input projection 153a that is projected toward the far side of the image forming apparatus 100 farther than the rest of the multiple input projections 153a contacts the tapered portion 52b of the relay projection 152a of the intermediate member 52D. Accordingly, the tapered portion 53c of the long input projection 153a presses the intermediate member 52D toward the far side of the image forming apparatus 100 in the axial direction of the screw joint 50D. As the intermediate member 52D is pressed toward the far side of the image forming apparatus 100 in the axial direction of the screw joint 50, the spring 66 is compressed and the biasing force of the spring 66 increases.

When the intermediate member 52D is inserted by a certain amount, the developer supply screw 43b is rotated by the biasing force of the spring 66, and the long input projection 153a is guided between the adjacent two relay projections 152a. According to this configuration, even when there is a large amount of axis misalignment between the drive output shaft 61 and the developer supply screw 43b, and adjacent two input projections 153a of the multiple input projections 153a tend to enter the same groove a gap between adjacent two of the relay projections 152a) guided by the tapered portions 52b of the relay projections 152a different from each other, the state is canceled or eliminated. Accordingly, it is not likely that any input projection 153a climbs over the tapered portion 52b to move to the appropriate groove during rotation of the intermediate member 52D. Accordingly, the input projection 153a can be prevented from receiving a great amount of load applied when climbing over the tapered portion 52b, and therefore can be prevented from being damaged or broken.

In the above configuration of Variation 4, one of the input projections 153a is projected to the far side of the image forming apparatus 100 but the configuration is not limited thereto. For example, a configuration in which one of the tapered portions 52b of the intermediate member 52D is projected toward the near side of the image forming apparatus 100 farther than the rest of the tapered portions 52b may be applied to this disclosure.

Further, as illustrated in FIG. 28, it is preferable that the length, in the radial direction of the screw joint 50D, of an extended portion of the long input projection 153a extending longer than the rest of the input projections 153a becomes narrower toward the far side of the image forming apparatus 100 (i.e., the tip of the extended portion).

FIG. 29 is a diagram illustrating the screw joint 50D in a state in which the drive output shaft 61 is in axis misalignment in a separating direction from the extended portion of the long input projection 153a from the rest of the input projections 153a.

As illustrated in FIG. 29, when axis misalignment in which the drive output shaft 61 moves from the extended portion of the long input projection 153a in the separating direction, the intermediate member 52D tilts in a counterclockwise direction in FIG. 29. As the intermediate member 52D is tilted as illustrated in FIG. 29, the inner circumferential surface of the intermediate member 52D on the far side of the image forming apparatus 100 approaches the long input projection 153a.

When the length, in the radial direction of the screw joint 50D, of the extended portion of the long input projection 153a from the rest of the input projections 153a becomes narrower toward the far side of the image forming apparatus 100 (i.e., the tip of the extended portion), a gap between the long input projection 153a and the inner circumferential surface of the intermediate member 52D increases toward the far side of the image forming apparatus 100. As a result, when the intermediate member 52D is tilted as illustrated in FIG. 29, the extended portion of the long input projection 153a can be prevented from contacting the inner circumferential surface of the intermediate member 52D. Accordingly, prevention of inclination of the intermediate member 52 can be restrained, and an allowable amount of axis misalignment (an amount of axis misalignment that can be restrain occurrence of the axial reaction force) can be increased.

Variation 5.

Next, a description is given of a configuration of a screw joint 50E, which is yet another variation of the screw joint 50.

FIG. 30 is a schematic diagram illustrating the screw joint 50E according to Variation 5. FIG. 31A is a perspective view illustrating the screw joint 50E of Variation 5 on the side of the apparatus body of the image forming apparatus 100. FIG. 31B is a perspective view illustrating the screw joint 50E of Variation 5 on the side of the process cartridge 40. FIG. 32A is a front view illustrating the screw joint 50E of Variation 5, viewed from the far side of the image forming apparatus 100. FIG. 32B is a side view illustrating the screw joint 50E of Variation 5.

It is to be noted that an intermediate member 52E is illustrated in cross section so that the configuration of a screw output joint 51E can be seen clearly.

In Variation 5, as illustrated in FIGS. 32A and 32B, a surface perpendicular to the rotational direction of the output projections 151c mounted on the screw output joint 51E and the input projections 153a mounted on a screw input joint 53E is a spherical surface. To be more specific, as illustrated in FIG. 32A, a side surface of the output projections 151c and the input projections 153a in the rotational direction of the screw joint 50E is a circularly curved surface along the radial direction of the screw joint 50E (a circular arc surface of a circle G1 illustrated with a broken line in FIG. 32A). At the same tune, as illustrated in FIG. 32B, the side surface of the output projections 151c and the input projections 153a in the rotational direction of the screw joint 50E is a circularly curved surface along the axial direction of the screw joint 50E (a circular arc surface of a circle G2 illustrated with a broken line in FIG. 32B). With this configuration, the contact of the intermediate member 52E with the relay projections 152a can be a point contact, which is same as Variation 4, and the intermediate member 52E can be inclined more smoothly when compared with the configurations of Variations 1, 2 and 3, in which the contact of the respective intermediate members 52A, 52B and 52C with the relay projections 152a is line contact.

In the present embodiment, the side surfaces of the output projections 151c and the input projections 153a at both sides in the rotational direction of the screw joint 50E is a circularly curved surface. However, one side surface alone to which the relay projections 152a during drive transmission may be a circularly curved surface. To be more specific, the side surface at the downstream side of the output projections 151c in the rotational direction of the screw joint 50E 151c is a spherical surface and the side surface at the upstream side of the input projections 153a in the rotational direction of the screw joint 50E is a spherical surface.

Further, in Variation 5, the output projections 151c have not a circle but a rectangle shape with rounded corners when viewed from the normal direction. Accordingly the length in the axial direction of the output projections 151c in this configuration can be shorter than the length in the axial direction of the output projections 151c having a circular shape when viewed from the normal direction, and therefore the size of the screw joint 50E can be reduced in the axial direction of the screw joint 50E. Similarly, the input projections 153a have not a circle but a rectangle shape with rounded corners when viewed from the normal direction. Accordingly, the length in the axial direction of the input projections 153a in this configuration can be shorter than the length in the axial direction of the input projections 153a having a circular shape when viewed from the normal direction, and therefore the size of the screw joint 50E can be further reduced in the axial direction of the screw joint 50E.

Similar to the configuration of Variation 4, it is preferable that one of the multiple input projections 153a is formed longer (toward the far side of the image forming apparatus 100) than the rest of the multiple input projections 153a. By so doing, similar to Variation 4, it is not likely that any input projection 153a climbs over the tapered portion 52b during rotation of the intermediate member 52D so as to drivingly couple the intermediate member 52D and the screw input joint 53D with each other. Accordingly, the input projection 153a can be prevented from receiving a great amount of load applied when climbing over the tapered portion 52b, and therefore can be prevented front being damaged or broken.

Variation 6.

Next, a description is given of a configuration of a screw joint 50F, which is yet another variation of the screw joint 50.

FIG. 33 is a perspective view illustrating the screw joint 50F of Variation 6 on the side of the apparatus body of the image forming apparatus 100. FIG. 34 is a schematic diagram illustrating features of the screw joint of Variation 6.

In Variation 6, a parallel pin 51F functions as a screw output joint.

In Variation 6, as illustrated in FIG. 34, a regulating member 69 that regulates movement of the slide member 67 toward the near side of the image forming apparatus 100 is mounted on the end portion of the drive output shaft 61 on the near side of the image forming apparatus 100.

A through hole through which the parallel pin 51F goes is formed in the regulating member 69 and another through hole through which the parallel pin 51F also goes is formed on the end portion of the drive output shaft 61 on the near side of the image forming apparatus 100. By causing the parallel pin 51F to go through the through holes, the parallel pin 51F is mounted on the drive output shaft 61 and, at the same time, the regulating member 69 is also mounted on the drive output shaft 61.

As described above, by causing the regulating member 69 to regulate movement of the slide member 67, when an intermediate member 52F is located at the drive coupling position, the slide member 67 and the intermediate member 52F do not contact with each other, and therefore the biasing force of the spring 66 does not affect the intermediate member 52F. Further, as illustrated in FIG. 33, the parallel pin 51F is inserted in a gap between the relay projections 152a of the intermediate member 52F (i.e., a gap of the intermediate member 52F). According to this configuration, the rotation driving force is transmitted to the intermediate member 52F via the parallel pin 51F.

It is to be noted that a screw input joint in Variation 6 may be any of the screw input joints 53A through 53E according to Variations 1 through 6.

The parallel pin 51F is made of metal, and therefore can increase the strength of the screw output joint (i.e., the parallel pin 51F in Variation 6) when compared with the configurations of Variations 1 through 5 in which the screw output joints 51A through 51E are made of resin.

FIG. 35 is a diagram illustrating a spring pin 151E functioning as a screw output joint of Variation 6.

By providing the spring pin 151F to function as a screw output joint of Variation 6, the strength of the screw output joint decreases when compared with the parallel pin 51F acting as a screw output joint. However, the spring pin 151F is easier to be attached to the drive output shaft 61. Since the spring pin 151F is also made of metal, the strength of the screw output joint of Variation 6 can increase when compared with the configurations of Variations 1 through 5 in which the screw output joints 51A through 51E are made of resin.

Further, as illustrated in FIG. 35, it is preferable to attach the spring pin 151F such that the cut end of the spring pin 151E is located to face the near side of the image forming apparatus 100. If the cut end of the spring pin 151F is located to face the far side of the image forming apparatus 100 the retaining portion 52c of the intermediate member 52F comes to face the cut end of the spring pin 151F. As a result, the retaining portion 52c of the intermediate member 52F is caught by the edge of the cut end of the spring pin 151F, and it is likely that the intermediate member 52F does not incline smoothly. Accordingly, it is likely that the reaction force is generated. By contrast, when the cut end of the spring pin 151F is located to face the near side of the image forming apparatus 100 the retaining portion 52c faces the circular arc surface of the spring pin 151F, and therefore the retaining portion 52c is not caught by the spring pin 151F. Accordingly, the intermediate member 52F can be inclined smoothly, which can restrain generation of the reaction force.

Further, in the configuration of FIG. 35, an E ring 169 functions as a regulating member to regulate movement of the slide member 67 toward the near side of the image firming apparatus 100.

By inserting the shaft of the developer supply screw to a bearing that is fitted to the developer supply screw included in a developing case, the shaft of the developer supply screw is rotatably supported by the developing case. However, it is difficult to insert a parallel pin or a spring pin into the shaft of the developer supply screw that is supported by the developing case as described above. For this reason, any of the screw input joints 53A through 53E according to Variations 1 through 6 is employed to insert the shaft of the developer supply screw into the screw input joint, so as to assemble the screw input joint to the developer supply screw. Accordingly, the screw input joint is made of resin, which increases the size of the screw input joint larger than the parallel pin to ensure the strength of the input projections. As a result, intervals of the relay projections on the near side of the intermediate member become greater than intervals of the relay projections of the intermediate member through which the parallel pin goes, on the far side of the image forming apparatus. According to this configuration, the length of the relay projections in the rotational direction of the screw joint on the far side of the image forming apparatus becomes greater than the length of the relay projections in the rotational direction of the screw joint on the near side of the image forming apparatus. As a result, a step is formed on the relay projections of the intermediate member in the rotational direction of the screw joint, between the far side and the near side of the image forming apparatus. Such a step can cause the following inconvenience. That is, for assembly of the intermediate member, the intermediate member is fitted from the end portion of the drive output shaft on the far side of the image forming apparatus, is moved to the near side of the image forming apparatus in the axial direction of the screw joint and the parallel pin is inserted into the gap between the relay projections on the far side of the image forming apparatus. At this time, the parallel pin contacts the step, and therefore the intermediate member cannot be assembled smoothly. Further, when the intermediate member is pressed by the screw input joint to move toward the far side of the image forming apparatus, the parallel pin is brought to be located at a position between the relay projections of the intermediate member on the near side of the image forming apparatus. Therefore, the intermediate member rotates, the input projections are located between the relay projections on the near side of the image forming apparatus, the pressing force is released, and the intermediate member moves to the near side of the image forming apparatus by the biasing force of the spring 66. At this time, it is likely that the parallel pin contacts the step. The contact of the parallel pin to the step prevents movement of the intermediate member to the drive coupling position, and therefore the intermediate member cannot be drivingly coupled with the screw input joint normally. Accordingly, it is likely that the reaction force is generated.

FIG. 36 is a schematic diagram illustrating a configuration on the apparatus body of the image forming apparatus 100 of Variation 6, where far side relay projections 252a into which the parallel pin 51F is inserted and near side relay projections 252c of the intermediate member 52F are connected by connecting portions 252b in a tapered shape.

As indicated by an area surrounded by a circle in FIG. 36 the connecting portions 252b, at which the far side relay projections 252a and the near side relay projections 252c are connected, have a tapered shape that tilts toward the axial direction of the screw joint 50F. With this configuration, the following effects can be achieved. Specifically, as described above, when the parallel pin that is located in a gap between the near side relay projections 252c has displacement in phase in the rotational direction of the screw joint 50F to a gap between the far side relay projections 252a at assembly of the intermediate member 52F, the parallel pin contacts the connecting portions 252b. However, since the connecting portions 252b have a tapered shape the parallel pin is guided by the connecting portions 252b having a tapered shape to enter into a gap between the far side relay projections 252a. Consequently, the intermediate member 52F can be assembled smoothly.

Further, when the intermediate member 52F moves from a drive coupling releasing position to the drive coupling position, even if the parallel pin 51F has displacement in phase in the rotational direction of the screw joint 50F to the gap between the far side relay projections 252a, the parallel pin 51F is guided to the connecting portions 252b having a tapered shape to be inserted into the gap between the far side relay projections 252a. Accordingly, the intermediate member 52F moves to the drive coupling position, and therefore the intermediate member 52F and the screw input joint can be drivingly coupled with each other normally.

Variation 7

FIG. 37 is an enlarged view illustrating a main part of a screw joint 50G according to Variation 7.

In Variation 7, multiple projections 52d are disposed at respective positions facing the output projections 151c of the retaining portion 52c. The top end of each of the multiple projections 52d has a spherical surface. The other parts of the configuration of the screw joint 50G function same as the corresponding parts of the configuration of Variation 4.

FIG. 38 is a diagram illustrating a screw joint 50G in a case in which a surface of the retaining portion 52c disposed facing the output projections 151c of a screw output joint 51G and surfaces of the output projections 151c of the screw output joint 51G disposed facing the retaining portion 52c are flat faces.

While the cross section of the output projections 151c of Variation 4 is a curved surface of an ellipsoid, for example, the cross section of the output projections 151c of Variation 7 is a rectangle shape with rounded corners. In a case in which the size of the screw joint 50G with the output projections 151c is to be reduced, the surfaces of the output projections 151c facing the retaining portion 52c are flat faces. When an intermediate member 52G is tilted to the axial direction of the screw joint 50G, the retaining portion 52c may contact the output projections 151c. As illustrated in FIG. 38, the surface of the retaining portion 52c facing the output projections 151c and the surface of the output projections 151c facing the retaining portion 52c are flat, the retaining portion 52c contacts the surface of the output projections 151c facing the retaining portion 52c in line contact. Due to the line contact, the intermediate member 52G can hardly be inclined in a direction perpendicular to the direction of inclination of the intermediate member 52G (i.e., the direction perpendicular to the drawing sheet of FIG. 38). Therefore, it is likely that axis misalignment cannot be absorbed preferably. Consequently, it is likely to cause an increase in reaction force and an increase in rotation nonuniformity.

By contrast, in the configuration of Variation 7 illustrated in FIG. 37, the projections 52d are disposed at respective positions of the retaining portion 52c facing the output projections 151c. Therefore, when the intermediate member 52G tilts in the axial direction of the screw joint 50G, the projections 52d of the retaining portion 52c contact the surface of the output projections 151c facing the retaining portion 52c. Accordingly, the projections 52d of the retaining portion 52c contact the surface of the output projections 151c facing the retaining portion 52c in substantially point contact, and the intermediate member 52G can be tilted in the direction perpendicular to the direction of inclination of the intermediate member 52G smoothly. Consequently, the axis misalignment can be absorbed preferably, and an increase in reaction force and an increase in rotation nonuniformity can be restrained.

Further, a portion of the retaining portion 52c facing the output projections 151c may be a spherical surface and be projected toward the output projections 151c. According to this configuration, the retaining portion 52c of the intermediate member 52G contacts the surface of the output projections 151c facing the retaining portion 52c in point contact, and the intermediate member 52G can be inclined smoothly in the direction perpendicular to the direction of inclination of the intermediate member 52G. Further, the surface of the output projections 151c facing the retaining portion 52c may be a spherical surface, and a projection or projections may be mounted on the surface of the output projections 151c facing the retaining portion 52c.

Variation 8.

FIG. 39 is an enlarged view illustrating a main part of a screw joint 50H according to Variation 8.

In Variation 8, a rounded corner 52e at the leading end of the retaining portion 52c on the near side (the left side of FIG. 39) of the image harming apparatus 100 facing the output projections 151c. The rounded corner 52e is a chamfered edge and has a curved surface with the inner diameter gradually increasing from the far side toward the near side of the image forming apparatus 100.

FIG. 40A is a diagram illustrating a state in which an intermediate member 52H according to Variation 8 moves toward a drive coupling position while the intermediate member 52H is being inclined. FIG. 40B is a diagram illustrating a state in which an intermediate member 52′ having a retaining portion 52c′ with no chamfered edge moves toward a drive coupling position while the intermediate member 52H is being inclined.

There are cases that the length of a gap between a retaining portion and the tubular portion of a screw output joint is smaller than the specific length of a gap due to manufacturing error. In such cases, due to axis misalignment between the drive output shaft 61 and the shaft 143b of the developer supply screw 43b when the intermediate member 52′ moves to a drive coupling position by the biasing force of the spring 66 while being inclined, the leading end of the retaining portion may contact the end portion of the tubular portion of the screw output joint, as illustrated in FIG. 40B.

As illustrated in FIG. 40B, in a case in which the retaining portion 52c′ of the intermediate member 52′ does not have a chamfered edge at the leading end on the near side of the image forming apparatus 100 facing the output projections, when the leading end of the retaining portion 52c′ contacts the end portion of the tubular portion 51a of the screw output joint 51, the retaining portion 52c′ cannot climb over the tubular portion 51a. As a result, the intermediate member 52′ does not move to the drive coupling position, and the intermediate member 52′ and the screw input joint 53 cannot be drivingly coupled with each other.

By contrast, in Variation 8, as illustrated in FIG. 40A, the rounded corner 52e of the retaining portion 52c of the intermediate member 52H contacts the end portion of the tubular portion 51a. According to this contact of the rounded corner 52e of the retaining portion 52c with the end portion of the tubular portion 51a, a component force of the biasing force of the spring 66 to bias the intermediate member 52H toward the near side of the image forming apparatus 100 is applied to move a direction in which the retaining portion 52c climbs over the tubular portion 51a. As a result, the retaining portion 52c climbs over the tubular portion 51a, and the intermediate member 52H moves to the drive coupling position by the biasing force of the spring 66. Accordingly, even when the length of the gap between the retaining portion 52c and the tubular portion 51a of a screw output joint 51H is relatively smaller than the specific length of a gap due to manufacturing error, the intermediate member 52H and the screw output joint 51H can be drivingly coupled with each other reliably.

Further, FIG. 41 is an enlarged view illustrating a main part of the screw joint 50H of Variation 8, in which the retaining portion 52c includes a sloped surface 52e′ as a chamfered edge with the inner diameter gradually increasing from the far side toward the near side of the image forming apparatus 100. According to this configuration, even when the retaining portion 52c contacts the end portion of the tubular portion 51a, the retaining portion 52c climbs over the tubular portion 51a, and the intermediate member 52H and the screw input joint 53H can be drivingly coupled with each other reliably.

Further, the end portion of the tubular portion of the screw output joint 53H may be a curved surface or a sloped surface with the outer diameter gradually increasing from the near side of the image forming apparatus 100 toward the far side of the image forming apparatus 100. According to this configuration, even when the retaining portion 52c contacts the end portion of the tubular portion of the screw output joint 53H, the retaining portion 52c climbs over the tubular portion, and the intermediate member 52H and the screw input joint 53H can be drivingly coupled with each other reliably.

In the above-described embodiment and variations, a screw joint (i.e., the screw joints 50 and 50A through 50H) is employed. However, the joint is not limited to the screw joint. For example, the joint used in the configurations illustrated in FIGS. 6 through 41 can also be the brush roller joint such as the lubricant applying brush roller 45a. Further, the joint used in the configurations illustrated in FIGS. 6 through 41 can also be the developing joint that drivingly couples the developing roller 43a and the drive device on the side of the apparatus body of the image forming apparatus 100. By providing the developing joint for the configurations illustrated in FIGS. 6 through 41, if there is axis misalignment between the shaft of the developing roller 43a and the drive output shaft of the drive device on the side of the apparatus body of the image forming apparatus 100, the reaction force at the shaft of the developing joint can be restrained. According to the configurations including the developing joint, the deviation of development gap between the photoconductor 41 and the developing roller 43a and the deviation of gap between the developing roller 43a and the development doctor 43c can be restrained. The nonuniformity of rotation of the developing roller 43a due to axis misalignment can also be restrained. Consequently, the image density nonuniformity caused by the deviation of development gap, the deviation of gap to the development doctor 43c, and the nonuniformity of rotation of the developing roller 43a can be restrained.

Further, the joint used in the configurations illustrated in FIGS. 6 through 41 can also be a joint that may correspond to a gear mounted on the shaft of the developer supply screw 43b on the near side of the image thrilling apparatus 100 to mesh with a developer stirring gear that is mounted on a shaft of the developer stirring screw 43h and with a developer discharging gear that is mounted on a shaft of the developer discharge screw 43j.

The joint used in the configurations illustrated in FIGS. 6 through 41 can also be a joint that drivingly couples the shaft of the belt cleaning brush roller 17a of the belt cleaning device 17 and the drive device on the side of the apparatus body of the image forming apparatus 100. By providing the joint that drivingly couples the shaft of the belt cleaning brush roller 17a and the drive device on the side of the apparatus body of the image forming apparatus 100 for the configurations illustrated in FIGS. 6 through 41, the nonuniformity of rotation of the belt cleaning brush roller 17a and the deviation of contact pressure of the belt cleaning brush roller 17a to the intermediate transfer belt 11 caused by the reaction force to the joint can be restrained. Consequently, the load variation influence from the belt cleaning brush roller 17a to the intermediate transfer belt 11 can be reduced, and the speed fluctuation of the intermediate transfer belt 11 can be reduced.

The configurations according to the above-descried embodiments are not limited thereto. This disclosure can achieve the following aspects effectively.

Aspect 1.

A drive transmission device (for example, the screw drive transmission device 60) includes an output body (for example, the screw output joint 51), an input body (for example, the screw input joint 53), and an intermediate body (for example, the intermediate member 52). The output body is disposed on a side of a drive source and has a drive output portion (for example, the output external gear 51c, the output projections 151c). The input body is disposed on a side of a rotary body and has a drive input portion (for example, the input external gear 53a, the input projections 153a). The intermediate body has a cylindrical shape and is supported by a support side body being one of the output body and the input body. The intermediate body includes a relay portion (for example, the internal gear 52a, the relay projections 152a) and a retaining portion (for example, the retaining portion 52c). The relay portion is disposed on an inner circumferential surface of the intermediate body and is configured to receive a driving force applied by the drive output portion of the output body and to transmit the driving force to the drive input portion of the input body. The retaining portion is disposed facing a drive transmission portion of the support side body in an axial direction of the intermediate body and is configured to prevent the intermediate body from falling from the support side body. A distance from a center of rotation of the intermediate body to a leading end of the retaining portion is greater than or equal to a distance from the center of rotation of the intermediate body to a leading end of the relay portion.

In order to reduce the size of the intermediate body, it is preferable to reduce the thickness of the intermediate body. However, in order to ensure the strength of the intermediate body, the intermediate body is preferable to have a certain thickness. Further, in order to absorb axis alignment of the input body and the output body, it is also preferable that the intermediate body is tiltable by a predetermined angle to the axial direction. In order to make the intermediate body incline by the predetermined angle to the axial direction, it is preferable to have a predetermined gap between the leading end of the retaining portion and the outer circumferential surface of the body facing the leading end of the retaining member in the radial direction of the input body and the output body.

Accordingly, when “A” represents the outer diameter of the opposing body facing the leading end of the retaining portion, where the opposing body faces the retaining body, in the radial direction, “B” represents the gap between the leading end of the retaining portion and the body facing the leading end of the retaining portion in the radial direction, “C” represents the length from the leading end of the retaining portion to the inner circumferential surface of the intermediate body, “D” represents the thickness of the intermediate body, and “E” represents the outer diameter of the intermediate body that can tilt by the predetermined angle and is used to obtain a predetermined strength, the outer diameter E can be specified with an equation of E=(B+C+D)×2+A.

It is to be noted that the gap B between the leading end of the retaining portion and the member facing the leading end of the retaining portion in the radial direction is not limited to tiltable by the predetermined angle to the axial direction. However, for example, in order to make the assembly of the drive transmission device easier, the gap B is provided between the leading end of the retaining portion and the member facing the leading end of the retaining portion in the radial direction.

In Aspect 1, the distance from the center of rotation of the intermediate body to the leading end of the retaining portion is greater than the center of rotation of the intermediate body to the leading end of the relay portion. Therefore, the retaining portion is located, in the radial direction, at the same position as the leading end of the relay portion or more recessed or shorter than the leading end of the relay portion. Accordingly, when compared with a comparative configuration in which the leading end of the retaining portion is projected greater than the leading end of the relay portion, the configuration in Aspect 1 can make the length C from the leading end of the retaining portion to the inner circumferential surface of the intermediate body can be shorter or smaller.

Accordingly, when compared with the comparative drive transmission device, the configuration according to this disclosure can reduce the size of the intermediate body, and therefore can reduce the size of the drive transmission device.

Aspect 2.

In Aspect 1, the drive transmission device (for example, the screw drive transmission device 60) further includes a biasing body (for example, the spring 66) configured to bias the intermediate body (for example, the intermediate member 52) toward a drive coupling position at which the driving force is transmittable between the output body (for example, the screw output joint 51) and the input body (for example, the screw input joint 53) via the intermediate body. The intermediate body is supported by the support side body and is operable to axially move from the drive coupling position toward a direction separating from an opposite side body being one of the output body and the input body different from the support side body and not supporting the intermediate body.

According to this configuration, as described in the above-described embodiment, in a state in which the rotation phase of the external tooth of the opposite side body (for example, the input projections 153a of the screw input joint 53 in the above-described embodiment) is matched with the rotation phase of the relay portion (for example, the relay projections 152a) of the intermediate body, when the rotary body is attached to the apparatus body of the image forming apparatus, the drive transmission portion of the opposite side body contacts the relay portion, and therefore the drive transmission portion of the opposite side body does not enter into the intermediate body. However, in Variation 2, since the intermediate body can move in the direction separating from the opposite side body, the drive transmission portion of the opposite body contacts the relay portion. Therefore, even if the drive transmission portion of the opposite side body does not enter into the intermediate body, the intermediate body slides along the axial direction, so that the rotary body can be attached to the apparatus body of the image forming apparatus. As the phase in the rotation direction of the drive transmission portion of the opposite side body and the phase in the rotation direction of the relay portion become unmatched and the drive transmission portion of the opposite side body and the relay portion are released from the connection, the intermediate body moves to the drive coupling position at which the intermediate body and the opposite side body are drivingly coupled with each other by the biasing force applied by the biasing body (for example, the spring 66). Consequently, the drive transmission portion of the opposite side body enters into the intermediate body, so that the intermediate body can be drivingly coupled with the opposite side body.

Further, the distance from the center of rotation of the intermediate body to the leading end of the retaining portion is greater than or equal to the distance from the center of rotation of the intermediate body to the leading end of the relay portion. Accordingly, when compared with the configuration in which the retaining portion is projected beyond the relay portion. When the intermediate body moves to the drive coupling position, the output body can be prevented from being contacted by the retaining portion. As a result, even if the outer diameter of the intermediate body is reduced, occurrence of an event that the intermediate body does not reach the drive coupling position can be restrained.

Aspect 3.

In Aspect 2, the biasing body (for example, the spring 66) applies a biasing force operable not to affect the intermediate body (for example, the intermediate member 52) when the intermediate body is located at the drive coupling position. (For example, in the configuration of the above-described embodiment, the slide member 67 can move in the axial direction between the spring 66 and the intermediate member 52 and contact the end portion of the support side body (for example, the screw output joint 51).)

According to this configuration, as described in the above-described embodiment, the intermediate body can be inclined to the axial direction smoothly, and therefore axis misalignment and angular misalignment can be absorbed preferably. Accordingly, occurrence of the reaction force and an increase in rotation nonuniformity of the rotary body can be restrained preferably.

Aspect 4.

In Aspect 2 or Aspect 3, the retaining portion includes a chamfered edge (for example, the rounded corner 52e and the sloped face 52e′) at an end portion on a side of the drive transmission portion of the support side body. The chamfered edge is one of a sloped face and a curved face, having an inner diameter increasing toward the drive transmission portion of the support side body.

According to this configuration, as described in Variation 8, in a case in which the gap between the leading end of the retaining portion and the portion facing the retaining portion is reduced due to manufacturing error, even if the retaining portion contacts the end portion of the output body (for example, the screw output joint 51) during movement of the intermediate body to the drive coupling position, the retaining portion can climb over the output body. Accordingly the intermediate body can be moved to the drive coupling position by the biasing force of the biasing body (for example, the spring 66) reliably, and therefore the intermediate body and the opposite side body (for example, the screw input joint 53) can be drivingly coupled with each other reliably.

Aspect 5.

In any one of Aspect 1 through Aspect 4, the intermediate body (for example, the intermediate member 52) has a predetermined clearance in a radial direction and a rotational direction of the intermediate body, to the input body (for example, the screw input joint 53) and the output body (for example, the screw output joint 51).

According to this configuration, as described in the above-described embodiment, the intermediate body can be moved and inclined to the axial direction. Accordingly, the intermediate body and the opposite side body can be drivingly coupled with each other preferably. Further, the axial misalignment and the angular misalignment can be absorbed preferably, and therefore the reaction force and the rotation nonuniformity of the rotary body can be restrained.

Aspect 6.

In Aspect 5, the predetermined gap in the radial direction is provided between the retaining portion (for example, the retaining portion 52c) and an opposing body facing the leading end of the retaining portion in the radial direction, between an inner circumferential surface of the intermediate body (for example, the intermediate member 52) and the drive output portion of the output body (for example, the screw output joint 51), between the inner circumferential surface of the intermediate body and the drive input portion of the input body (for example, the screw input joint 53), between the relay portion (for example, the internal gear 52a, the relay projections 152a) and an outer circumferential surface of the output body, between the relay portion and an outer circumferential surface of the input body (for example, the screw input joint 53). The predetermined gap in the rotational direction is provided between the relay portion and the drive input portion of the input body and between the relay portion and the drive output portion of the output body.

According to this configuration, as described in the above-described embodiment, the intermediate body has the predetermined clearance in the radial direction and in the rotational direction to the input body and the output body.

Aspect 7.

In any one of Aspect 1 through Aspect 6, a projection (for example, the projections 52d) is provided on at least one of an opposing portion of the retaining portion (for example, the retaining portion 52c) facing the drive transmission portion of the support side body and an opposing portion of the drive transmission portion of the support side body facing the retaining portion.

According to this configuration, as described in Variation 7, when the intermediate body is inclined, one of the drive transmission portion of the support side body and the retaining portion contact the projection. Accordingly, even if the drive transmission portion of the support side body and the retaining portion contact with each other, the inclination of the intermediate body is not hindered, and the axial misalignment can be absorbed preferably. As a result, the reaction force and the rotation nonuniformity of the rotary body can be restrained preferably.

Aspect 8.

In any one of Aspect 1 through Aspect 7, at least one of a contact face to which the drive output portion of the output body (for example, the screw output joint 51) contacts the relay portion (for example, the internal gear 52a, the relay projections 152a) during drive transmission and a contact face to which the drive input portion of the input body (for example, the screw input joint 53) contacts the relay portion dining drive transmission is a circularly curved surface in the axial direction.

According to this configuration, as described in the above-described embodiment and Variation 1, when compared with the configuration in which the contact face is a flat face, the intermediate body can be inclined smoothly, and therefore the axial misalignment and the angular misalignment can be absorbed preferably.

Aspect 9.

In any one of Aspect 1 through Aspect 8, at least one of a contact face to which the drive output portion of the output body (for example, the screw output joint 51) contacts the relay portion during drive transmission and a contact face to which the drive input portion of the input body (for example, the screw input joint 53) contacts the relay portion during drive transmission is a circularly curved surface in a radial direction.

According to this configuration, as described in Variation 3, when compared with the configuration in which the contact face is a flat face, the intermediate body can be inclined smoothly, and therefore the axial misalignment and the angular misalignment can be absorbed preferably.

Aspect 10.

In Aspect 8 or Aspect 9, both Young's modulus of the input body (for example, the screw input joint 53) having the contact face of the drive output portion with the circularly curved surface and Young's modulus of the output body (for example, the screw output joint 51) having the contact face of the drive input portion with the circularly curved surface are greater than Young's modulus of the intermediate body (for example, the intermediate member 52).

According to this configuration, as described in Variation 1, wear on the circularly curved surface can be restrained, and therefore the intermediate body can be inclined smoothly over the long period of time.

Aspect 11.

In any one of Aspect 1 through 7, at least one of the drive output portion of the output body (for example, the screw output joint 51) and the drive input portion of the input body (for example, the screw input joint 53) has an axially linear face perpendicular to a rotational direction.

According to this configuration, as described in Variation 3, a parting line is not set at the center in the axial direction of the contact face contacting the relay portion during the drive transmission, and occurrence of burr on the contact face can be prevented. Further, the output body and the input body can be molded using a pair of molds moving in the axial direction. As a result, the cost for molds can be decreased, and a reduction in manufacturing cost can be achieved.

Aspect 12.

In any one of Aspect 1 through Aspect 11, at least one of the drive input portion of the input body (for example, the screw input joint 53) and the drive output portion of the output body (for example, the screw output joint 51) is a gear.

According to this configuration, as described in the above-described embodiment, meshing of the gears can perform drive transmission.

Aspect 13.

In Aspect 12, a thickness of each tooth of the gear is thickest at a center in the axial direction and gradually reduces toward both ends in the axial direction.

According to this configuration, as described with reference to FIG. 14, when compared with a configuration in which the thicknesses of teeth of the gear are the same, the intermediate body can be moved smoothly, and therefore axial misalignment and angular misalignment can be absorbed preferably.

Aspect 14.

In Aspect 1 through Aspect 13, at least one of a shape of the drive output portion (for example, the output external gear 51c) of the output body (for example, the screw output joint 51) and the drive input portion (for example, the input external gear 53a) of the input body (for example, the screw input joint 53) and a number of the drive output portion of the output body and the drive input portion of the input body is different from each other.

According to this configuration, as described in Variation 6, when the output body disposed on the side of the apparatus body that cannot be easily replaced includes a body having high strength (for example, the parallel pin), and the input body (for example, the screw input joint) disposed on the side of the rotary body that can be replaced easily includes a body having low strength (for example, a resin material), if the number and shape of the drive input portion of the input body is the same as the number and shape of the drive output portion of the output body, the drive input portion of the input body is likely to be damaged or broken. However, by setting at least one of the number and shape of the drive output portion of the output body and the number and shape of the drive input portion of the input body different from each other, even if the input body has lower strength than the output body, occurrence of damage or breakage of the drive input portion of the input body can be restrained.

Aspect 15.

In Aspect 14, the relay portion (for example, the internal gear 52a, the relay projections 152a) of the intermediate body (for example, the intermediate member 52) includes a tapered drive transmission portion having a surface inclined toward the axial direction of the intermediate body. A length of the drive output portion of the output body (for example, the screw output joint 51) in the rotational direction and a length of the drive input portion of the input body (for example, the screw input joint 53) in the rotational direction are different from each other, and an engaging portion of the relay portion to engage with the drive output portion of the output body and an engaging portion of the relay portion to engage with the drive input portion of the input body are connected by the tapered drive transmission portion.

According to this configuration, as described with reference to FIG. 36, when the intermediate body is attached to the support side body, the drive transmission portion of the support side body is not caught by the connecting portion at which the engaging portion of the relay portion to engage with the drive output portion of the output body and the engaging portion of the relay portion to engage with the drive input portion of the input body are connected. Accordingly, the intermediate body can be attached to the support side body smoothly.

Further, when the intermediate body moves to the drive coupling position, the drive transmission portion of the support side body is not caught by the connecting portion at which the engaging portion of the relay portion to engage with the drive output portion of the output body and the engaging portion of the relay portion to engage with the drive input portion of the input body. Accordingly, the intermediate body can move to the drive coupling position smoothly, and the intermediate body and the opposite side body can be drivingly coupled with each other.

Aspect 16.

In Aspect 1 through Aspect 15, the intermediate body (for example, the intermediate member 52) is supported by the support side body and is operable to axially move from the drive coupling position toward a direction separating from an opposite side body. The opposite side body is one of the output body (for example, the screw output joint 51) and the input body (for example, the screw input joint 53) different from the support side body and not supporting the intermediate body. The opposite side body includes multiple drive transmission portions (for example, the input projections 153a), one of the multiple drive transmission portions having an extended portion extending greater than the rest of the multiple drive transmission portions toward the support side body. An end portion of the extended portion on a side of the support side body has a tapered shape with an outer diameter decreasing toward the side of the support side body.

According to this configuration, as described in Variation 4 with reference to FIGS. 27 through 29, the one of the multiple drive transmission portions having the extended portion enters the intermediate body before the rest of the multiple drive transmission portions do. Accordingly, even if the screw joint has a relatively large axis misalignment, the drive transmission portions of the opposite side bodies disposed adjacent to each other in the rotational direction can be prevented from entering the same groove between the relay portions. Accordingly, the drive transmission portion of the opposite side body can be prevented from being damaged or broken.

Further, the end portion of the extended portion on the side of the support side body has a tapered shape having an outer diameter decreasing toward the support side body. Accordingly, as described with reference to FIG. 29, the movement of inclination of the intermediate body can be prevented from being hindered by the leading end of the extended portion.

Aspect 17.

In Aspect 1 through Aspect 16, an outer diameter of the intermediate body (for example, the intermediate member 52) is smaller than or equal to twice an outer diameter of an output shaft (for example, the drive output shaft 61) on which the output body (for example, the screw output joint 51) is mounted.

According to this configuration, when compared with a configuration in which the outer diameter of the intermediate body exceeds twice the outer diameter of the drive output shaft, the drive transmission device (for example, the screw joint 50) can be installed in a relatively narrow gap.

Aspect 18.

In Aspect 1 through Aspect 17, the support side body is the output body (for example, the screw output joint 51).

According to this configuration, as described in the above-described embodiment, when compared with the case in which the intermediate body (for example, the intermediate member 52) is supported by the input body (for example, the screw input joint 53), this configuration can reduce the number of parts of the rotary body to be replaced regularly. As a result, an increase in cost of the rotary body can be restrained, and therefore the cost of maintenance of the image forming apparatus can also be restrained.

Aspect 19.

An image forming apparatus (for example, the image forming apparatus 100) includes a rotary body (for example, the developer supply screw 43b), and the chive transmission device (for example, the screw drive transmission device 60) according to any one of Aspect 1 through Aspect 18, configured to transmit the driving force from the drive source to the rotary body.

According to this configuration, the reaction force of the shaft of the rotary body and the rotation nonuniformity of the rotary body can be restrained.

Aspect 20.

In Aspect 19, at least one of a lubricant applying brush roller, a developing roller, and a developer stirring screw is driven for drive transmission using the drive transmission device according to any one of Aspect 1 through Aspect 18.

According to this configuration, as described in the above-described embodiment, good images with image nonuniformity being restrained can be produced by the image forming apparatus.

The above-described embodiments are illustrative and do not limit this disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements at least one of features of different illustrative and exemplary embodiments herein may be combined with each other at least one of substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of this disclosure may be practiced otherwise than as specifically described herein.

Claims

1. A drive transmission device comprising: a rotary shaft to rotate by a driving force of a drive source;a first rotary body disposed on an axial end of the rotary shaft, to rotate with the rotary shaft, the first rotary body being tubular and having a first external gear on a portion of an outer circumference of the first rotary body;an intermediate body being tubular and having a first opening at one axial end and a bottom wall portion with a second opening at another axial end, the intermediate body having, on an inner circumference of the intermediate body, an internal gear to mesh with the first external gear of the first rotary body;a second rotary body inserted from the first opening into the intermediate body, to rotate with a driven body, the second rotary body being tubular and having, on an outer circumference of the second rotary body, a second external gear to mesh with the internal gear of the intermediate body, a diameter of the second opening being smaller than a tooth tip circle diameter of the first external gear of the first rotary body and greater than an outer diameter of the first rotary body.

2. The drive transmission device according to claim 1, wherein, when the first rotary body and the intermediate body are moved in opposite directions to each other from a state in which the first rotary body is inserted to the intermediate body, an end of the first external gear on a side of the second opening of the intermediate body contacts the bottom wall portion of the intermediate body.

3. The drive transmission device according to claim 2, wherein the end of the first external gear on the side of the second opening of the intermediate body directly contacts a part of the bottom wall portion of the intermediate body in which the internal gear is not formed.

4. The drive transmission device according to claim 1, wherein the outer diameter of the first rotary body is substantially equal to a tooth bottom circle diameter of the first external gear.

5. The drive transmission device according to claim 1, further comprising: a first bearing and a second bearing to support the rotary shaft;a biasing member disposed between the first rotary body and the second bearing; anda ring member supported by the rotary shaft between the first rotary body and the biasing member.

6. The drive transmission device according to claim 5, wherein the outer diameter of the first rotary body is greater than an outer diameter of the rotary shaft, wherein the ring member contacts an end of the first rotary body on the side of the second opening of the intermediate body.

7. The drive transmission device according to claim 6, wherein, in a state in which the ring member is in contact with the end of the first rotary body on the side of the second opening of the intermediate body, a gap between the ring member and the first external gear of the first rotary body in an axial direction of the rotary shaft is greater than a thickness of the bottom wall portion of the intermediate body in the axial direction of the rotary shaft.

8. The drive transmission device according to claim 5, wherein an outer diameter of the ring member is greater than the outer diameter of the first rotary body.

9. The drive transmission device according to claim 5, wherein an outer diameter of the ring member is smaller than at least an outer diameter of the second bearing.

10. The drive transmission device according to claim 5, wherein an outer diameter of the intermediate body is smaller than at least an outer diameter of the second bearing.

11. The drive transmission device according to claim 1, wherein a tooth thickness of an end portion of the internal gear of the intermediate body on a side of the first opening gradually decreases in toward the first opening.

12. The drive transmission device according to claim 1, wherein a tooth thickness of a leading end portion of the second external gear of the second rotary body gradually decreases toward a leading end of the second external gear.

13. The drive transmission device according to claim 1, wherein a thickness of a tooth of at least one gear of the first external gear, the internal gear, and the second external gear is greatest at a center in an axial direction of the rotary shaft and decreases toward both ends in the axial direction of the rotary shaft.

14. The drive transmission device according to claim 1, wherein an outer diameter of the intermediate body is smaller than or equal to twice an outer diameter of the rotary shaft.

15. An image forming apparatus comprising: the driven body; andthe drive transmission device according to claim 1, configured to transmit the driving force of the drive source to the driven body.

16. The image forming apparatus according to claim 15, wherein the drive transmission device transmits the driving force to at least one of a lubricant applying device, a developing device, a developing roller, a developer stirring screw, and a cleaning device.