This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2022-155810 filed on Sep. 29, 2022, the contents of which are incorporated herein by reference.
The present invention relates to a drive unit and a rotating electric machine.
For example, JP 2006-197785 A discloses a cooling structure for a rotating electric machine (electric motor). Conventionally, a drive unit in which a rotating electric machine and a transmission are integrated is also known.
When the drive unit is provided with a cooling structure, it is preferable to provide a cooling structure capable of cooling both the rotating electric machine and the transmission. In this case, a cooling structure that does not become complicated is required.
An object of the present invention is to solve the aforementioned problem.
According to a first aspect of the present invention, a drive unit is provided. The drive unit includes a rotating electric machine including a rotating electric machine casing, a transmission including a transmission casing and integrated with the rotating electric machine, and a cooling structure configured to cool the rotating electric machine and the transmission, wherein the cooling structure includes a first cooling passage configured to cool the rotating electric machine and a second cooling passage configured to cool the transmission, and the first cooling passage and the second cooling passage are in communication with each other, and a common coolant flows through the first cooling passage and the second cooling passage.
According to a second aspect of the present invention, a rotating electric machine is provided. The rotating electric machine includes a cylindrical rotating electric machine casing, and a cooling structure configured to cool the rotating electric machine casing, wherein a cooling passage of the cooling structure includes an inlet passage configured to introduce a coolant into the rotating electric machine casing, a spiral passage extending spirally, with an axis of the rotating electric machine as a center, in a circumferential wall portion of the rotating electric machine casing on a downstream side of the inlet passage, and a discharge passage configured to discharge the coolant having passed through the spiral passage, from the rotating electric machine casing, the inlet passage is provided in a lower portion of the rotating electric machine casing in a use state in which the axis AX of the rotating electric machine is directed in a vertical direction, and the discharge passage penetrates a ceiling portion of the rotating electric machine casing in the use state, in an axial direction of the rotating electric machine.
According to the first aspect, since the first cooling passage and the second cooling passage communicate with each other and a common coolant flows through the first cooling passage and the second cooling passage, the cooling structure of the drive unit can be simplified.
According to the second aspect, the inlet passage is provided in the lower portion of the rotating electric machine casing, the discharge passage is provided in the ceiling portion of the rotating electric machine casing, and the discharge passage penetrates the ceiling portion in the axial direction of the rotating electric machine. Therefore, when the rotating electric machine is in a use state in which the axis of the rotating electric machine is directed in the vertical direction, air can be discharged favorably from the cooling passage including the spiral passage.
The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings, in which a preferred embodiment of the present invention is shown by way of illustrative example.
A drive unit 10 shown in
The rotating electric machine 12 is an electric motor. The rotating electric machine 12 includes a shaft 16 that is rotatably supported, a rotor 18 fixed to the shaft 16, a stator 20 surrounding the rotor 18, and a rotating electric machine casing 22 accommodating the shaft 16, the rotor 18, and the stator 20.
The rotor 18 is disposed on an axis AX of the rotating electric machine 12. Although not shown in detail, the rotor 18 includes a rotor core made of laminated steel plates, for example, and magnets fixed to the rotor core. The shaft 16 and the rotor 18 rotate integrally. The rotor 18 is rotatably supported by bearings 24 and 26 disposed at one end and another end of the rotating electric machine casing 22, respectively.
The stator 20 is formed in a hollow cylindrical shape, and is fixed to the inner circumferential surface of the rotating electric machine casing 22. Although not shown in detail, the stator 20 includes a stator core and coils retained by the stator core. Electric power is supplied from a battery (not shown) to the stator 20, a current flows through the coils, and a magnetic field is generated, whereby the rotor 18 and the shaft 16 are rotationally driven.
The rotating electric machine casing 22 has a cylindrical circumferential wall portion 28 surrounding the stator 20, a ceiling portion 32 constituting one end portion (upper end portion) of the rotating electric machine casing 22, and a bottom wall portion 30 constituting another end portion (lower end portion) of the rotating electric machine casing 22. The circumferential wall portion 28 has a circumferential wall body 36 in which a spiral groove 34 is formed on an outer circumferential surface thereof, and a cylindrical cover 38 surrounding the circumferential wall body 36.
The rotating electric machine 12 is provided with a first cooling passage 41 of the cooling structure 15. The first cooling passage 41 cools the rotating electric machine 12. A coolant is supplied to the first cooling passage 41. The coolant is, for example, a liquid coolant. The liquid coolant is, for example, water or antifreeze liquid.
The first cooling passage 41 has an inlet passage 411, a spiral passage 412, and a discharge passage 413. The inlet passage 411 introduces the coolant into the rotating electric machine casing 22. The inlet passage 411 is provided in a lower portion of the rotating electric machine casing 22 in a use state in which the axis AX of the rotating electric machine 12 is directed in the vertical direction. In the present embodiment, the inlet passage 411 is formed in an inlet port 40 provided in the lower portion of the cylindrical cover 38. A supply line 462 of a coolant circulation device 46 is connected to the inlet port 40.
As shown in
As shown in
The discharge passage 413 discharges the coolant that has passed through the spiral passage 412 from the rotating electric machine casing 22. The discharge passage 413 penetrates an end wall portion (ceiling portion 32) constituting one end portion of the rotating electric machine casing 22 in a use state in the axial direction of the rotating electric machine 12.
The transmission 14 is fixed to one end portion (ceiling portion 32) of the rotating electric machine 12. In the present embodiment, the transmission 14 is configured as a planetary gear unit. In the present embodiment, the transmission 14 is disposed coaxially with the rotating electric machine 12. The transmission 14 includes a sun gear 141 fixed to one end (upper end) of the shaft 16 of the rotating electric machine 12, and a plurality of planetary gears 142 meshing with the sun gear 141.
The transmission 14 further includes a carrier 143 for supporting a plurality of planetary gears 142, an output shaft 144 fixed to the carrier 143, and an internal gear 145 meshing with the plurality of planetary gears 142. The output shaft 144 is disposed coaxially with the shaft 16. A load (for example, the propeller 106 shown in
Lubricating oil circulates inside the transmission 14. The transmission 14 has an oil reservoir portion 52 for storing the lubricating oil. The oil reservoir portion 52 is provided in a lower portion of the transmission casing 50. The oil reservoir portion 52 is formed in an annular shape centered about the axis AX of the rotating electric machine 12. Although details are not shown, a lubricating oil circulation mechanism is provided inside the transmission casing 50 to recover lubricating oil from the oil reservoir portion 52 and to inject (spray) the lubricating oil from above a gear train (sun gear 141, planetary gear 142 and internal gear 145). A pump for recovering the lubricating oil from the oil reservoir portion 52 may be, for example, a cam-type pump mechanically interlocked with the rotation of the shaft 16.
The cooling structure 15 further includes a second cooling passage 42 for cooling the transmission 14. The first cooling passage 41 and the second cooling passage 42 communicate with each other, and a common coolant flows through the first cooling passage 41 and the second cooling passage 42. The first cooling passage 41 and the second cooling passage 42 are arranged in series. In the present embodiment, the first cooling passage 41 is disposed upstream of the second cooling passage 42. Specifically, the second cooling passage 42 is formed by a gap provided between the rotating electric machine casing 22 and the transmission casing 50.
The second cooling passage 42 is formed so as to surround the axis AX of the rotating electric machine 12. The second cooling passage 42 is formed along the oil reservoir portion 52. A groove 54 surrounding the axis AX is formed in an upper surface of the ceiling portion 32 of the rotating electric machine casing 22. The groove 54 and a lower surface of the transmission casing 50 form the second cooling passage 42. The lower surface of a bottom wall 521 of the oil reservoir portion 52 is a part of the lower surface of the transmission casing 50. Therefore, the second cooling passage 42 is formed by the lower surface of the bottom wall 521 of the oil reservoir portion 52 and the groove 54. As shown in
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An annular joint member 60 is disposed straddling the downstream end of the first cooling passage 41 and the upstream end of the communication passage 43. The joint member 60 is liquid-tightly fitted to the rotating electric machine casing 22 via a seal member 611 and is liquid-tightly fitted to the transmission casing 50 via a seal member 612. A hollow portion of the joint member 60 communicates with the first cooling passage 41 and the communication passage 43.
As shown in
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The supply unit 461 of the coolant circulation device 46 supplies the coolant to the first cooling passage 41 through the supply line 462. The coolant is discharged from the rotating electric machine casing 22 after sequentially flowing through the inlet passage 411, the spiral passage 412, and the discharge passage 413 of the first cooling passage 41. While the coolant flows through the spiral passage 412, the rotating electric machine casing 22 is cooled by the coolant.
As shown in
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The propeller device 100 is used for a vertical take-off and landing aircraft, for example. Therefore, the rotating electric machine 12 is disposed such that the axis AX of the rotating electric machine 12 is directed in the vertical direction when the propeller device 100 is in use. The propeller device 100 may adopt a configuration in which the axis AX of the rotating electric machine 12 is directed substantially in the horizontal direction when the propeller device 100 is in use.
A fan 108 for generating an air flow in the accommodation member 104 is attached to a lower end of the shaft 16 of the rotating electric machine 12, and blows air to a heat exchanger (not shown) of the supply unit 461, for example. The propeller 106 has a propeller shaft 110 connected to an output shaft 144 of the transmission 14, a hub 112 provided in an upper end of the propeller shaft 110, and a plurality of blades 114 projecting radially outward from the hub 112. It should be noted that the present invention can be applied to an aircraft, a ship, a vehicle such as a two-wheeled or four-wheeled vehicle, or the like by arranging the rotation axis of the output shaft 144 of the transmission 14 of the drive unit 10 to be directed in the horizontal direction.
According to the present embodiment, the following effects are obtained.
The cooling structure 15 of the drive unit 10 includes the first cooling passage 41 configured to cool the rotating electric machine 12 and the second cooling passage 42 configured to cool the transmission 14. The first cooling passage 41 and the second cooling passage 42 are in communication with each other. Since the common coolant flows through the first cooling passage 41 and the second cooling passage 42, the cooling structure 15 of the drive unit 10 can be simplified.
The first cooling passage 41 is disposed on an upstream side of the second cooling passage 42. In the drive unit 10, since the temperature of the rotating electric machine 12 tends to be higher than that of the transmission 14, the rotating electric machine 12 can be effectively cooled by disposing the first cooling passage 41 on the upstream side of the second cooling passage 42.
Since the second cooling passage 42 is formed by a gap provided between the rotating electric machine casing 22 and the transmission casing 50, the second cooling passage 42 can be realized with a simple structure.
Since the second cooling passage 42 extends in the circumferential direction of the rotating electric machine 12 so as to surround the axis AX of the rotating electric machine 12, the transmission 14 can be efficiently cooled.
The annular inner seal member 56 and the annular outer seal member 58 are disposed between the rotating electric machine 12 and the transmission 14. The inner seal member 56 is disposed inside the second cooling passage 42 extending in an arc shape, and the outer seal member 58 is disposed outside the second cooling passage 42. Since the inner seal member 56 and the outer seal member 58 are provided, it is possible to simplify the sealing structure for preventing leakage of the coolant from the second cooling passage 42.
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As shown in
The first cooling passage 41 includes the spiral passage 412 extending spirally, with the axis AX of the rotating electric machine 12 as the center, in the circumferential wall portion 28 of the rotating electric machine casing 22, and the discharge passage 413 configured to discharge the coolant having passed through the spiral passage 412 from the rotating electric machine casing 22. The discharge passage 413 penetrates in the axial direction of the rotating electric machine casing 22, the end wall portion constituting one end portion of the rotating electric machine casing 22 in the axial direction. In accordance with this configuration, the length of the discharge passage 413 can be shortened.
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The above-described embodiments are summarized as follows.
The above embodiment disclosed the drive unit (10) equipped with the rotating electric machine (12) including the rotating electric machine casing (22), the transmission (14) including the transmission casing (50) and integrated with the rotating electric machine, and the cooling structure (15) configured to cool the rotating electric machine and the transmission, wherein the cooling structure includes the first cooling passage (41) configured to cool the rotating electric machine and the second cooling passage (42) configured to cool the transmission, and the first cooling passage and the second cooling passage are in communication with each other, and the common coolant flows through the first cooling passage and the second cooling passage.
The first cooling passage and the second cooling passage may be arranged in series.
The first cooling passage may be disposed on the upstream side of the second cooling passage.
The second cooling passage may be formed by the gap provided between the rotating electric machine casing and the transmission casing.
The second cooling passage may extend in the circumferential direction of the rotating electric machine so as to surround the axis (AX) of the rotating electric machine.
The drive unit may further include the inner seal member (56) having the annular shape and disposed inside the second cooling passage extending in an arc shape, between the rotating electric machine and the transmission, and the outer seal member (58) having the annular shape and disposed outside the second cooling passage, between the rotating electric machine and the transmission.
The transmission casing may include the communication passage (43) connecting the first cooling passage and the second cooling passage, the upstream end of the communication passage may be connected to the first cooling passage on the radially-outward side relative to the outer seal member, and the downstream end of the communication passage may be connected to the second cooling passage between the inner seal member and the outer seal member.
The lubricating oil may circulate inside the transmission, the transmission may include the oil reservoir portion (52) configured to store the lubricating oil, and the second cooling passage may be formed along the oil reservoir portion.
The first cooling passage may include the spiral passage (412) extending spirally, with the axis of the rotating electric machine as the center, in the circumferential wall portion (28) of the rotating electric machine casing, and the discharge passage (413) configured to discharge the coolant having passed through the spiral passage, from the rotating electric machine casing, and the discharge passage may penetrate in the axial direction of the rotating electric machine casing, the end wall portion constituting one end portion of the rotating electric machine casing in the axial direction.
The second cooling passage may formed so as to surround the axis of the rotating electric machine, the transmission casing may include the communication passage (43) connecting the first cooling passage and the second cooling passage, and the outlet passage (44) configured to discharge the coolant having passed through the second cooling passage, from the transmission casing, the downstream end of the communication passage may be connected to the upstream end of the second cooling passage, and the upstream end of the outlet passage may be connected to the downstream end of the second cooling passage, and the communication passage and the outlet passage may form a multi-level crossing.
Also, the above embodiment discloses the rotating electric machine (12) includes the cylindrical rotating electric machine casing (22), and the cooling structure (15) configured to cool the rotating electric machine casing, wherein the cooling passage of the cooling structure includes the inlet passage (411) configured to introduce the coolant into the rotating electric machine casing, the spiral passage (412) extending spirally, with the axis (AX) of the rotating electric machine as the center, in the circumferential wall portion (28) of the rotating electric machine casing on the downstream side of the inlet passage, and the discharge passage (413) configured to discharge the coolant having passed through the spiral passage, from the rotating electric machine casing, the inlet passage is provided in the lower portion of the rotating electric machine casing in the use state in which the axis AX of the rotating electric machine is directed in the vertical direction, and the discharge passage penetrates the ceiling portion (32) of the rotating electric machine casing in the use state, in the axial direction of the rotating electric machine.
Moreover, it should be noted that the present invention is not limited to the disclosure described above, and various configurations may be adopted therein without departing from the essence and gist of the present invention.
Number | Date | Country | Kind |
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2022-155810 | Sep 2022 | JP | national |