The present invention relates to an electric machine and a drive unit.
Drive units, preferentially hybrid drive units, in particular with a combustion engine and an electric machine are employed for example for driving motor vehicles. The electric machine acting as motor and generator in the motor vehicle comprises an axle or shaft with a stator or rotor arranged thereon.
The stator and the rotor of the electric machine are cooled by a cooling circuit by means of oil for example. The shaft is generally in two parts and consists of a rotor shaft with an axial bore and an inner shaft. In the axial bore of the rotor shaft, the inner shaft is arranged, wherein between the inner shaft and the rotor shaft a gap that is circular in cross section forms. The oil for cooling is conducted through this gap. On the rotor shaft, a balancing disk is arranged. The rotor shaft and the balancing disk are provided with radial channels through which the oil for cooling is conducted outwardly from the gap in radial direction. Because of the rotational movement of the rotor shaft and the balancing disk the channel acts as a pump. The oil exits at the end of the channels from outlet openings and because of this cools the stator and the rotor of the electric machine. Furthermore, the oil is conducted from an oil sump as coolant circuit into the gap by an additional pump. This pump, which conveys the oil from the pump sump, additionally pumps the oil to other components of the drive unit, which have to be cooled and/or lubricated, for example a differential gear, a transmission and/or the combustion engine.
Because of the rotary movement of the channels these have a pumping effect and consequently also deliver the oil. At relatively high rotational speeds of the rotor shaft and the balancing disk a great pumping action of the channels occurs. Because of this, there is the risk that for cooling and/or for lubricating the other components of the drive unit insufficient oil is available, because this is sucked in by the channels to an increased extent. Because of this, under certain conditions, these other components of the drive unit cannot be adequately cooled and/or lubricated.
DE 10 2006 008 049 A1 shows a drive unit, having the following: an engine compartment in which a stator and a rotor are accommodated; a transmission compartment, which is provided adjoining the engine compartment in the direction of the rotary axis of the rotor and in which a transmission is accommodated, wherein the rotation of the rotor is transmitted to the transmission; a bearing for supporting the rotation, both of the rotor and of the transmission; and a wall, which is arranged between the engine compartment and the transmission compartment in order to support the bearing, wherein the wall is provided with an opening so that lubricating oil sprayed by the transmission can be sprayed onto an upper section of the stator.
DE 102 38 023 B4 shows a combustion engine containing a generator or motor, whose stator comprises a core and coils attached to the core and this stator is located opposite permanent magnets, which are attached to a crankshaft of the combustion engine, wherein the combustion engine furthermore comprises a stator cooling means for cooling the stator with oil, wherein the permanent magnets are attached to the outer circumference of a crank web of the crankshaft and that the stator surrounds the crank web supporting the permanent magnets in the shape of an arc on the side facing away from the cylinder block.
DE 199 28 247 B4 shows a motor, comprising a motor housing, a stator of cylindrical shape, which is fastened to the engine housing, an inner rotor, which is rotatably arranged within the stator, an outer rotor being rotatably arranged about the stator, wherein the inner rotor, the stator and the outer rotor are arranged concentrically and comprises a plurality of bolts for fastening the stator to the motor housing, wherein a cooling system is provided, a plurality of pairs of cooling channels, which are formed in the stator, a coolant inlet opening for introducing coolant into the cooling channels, a coolant outlet opening for draining coolant from the cooling channels, wherein the coolant inlet opening and the coolant outlet opening are provided at an axial end of the inner rotor and are connected to the cooling channels, a coolant return flow section for connecting each cooling channel pair, wherein the coolant return flow section is provided in another axial end of the inner rotor, and wherein the cooling channels are formed from the stator and the plurality of the bolts.
Electric machines according to the invention, particularly for a motor vehicle, comprising a housing, at least one shaft, a stator and a rotor, a cooling circuit for cooling the electric machine with a liquid, particularly oil, wherein the liquid can be conveyed from at least one channel aligned radially at least partially in at least one rotating part of the electric machine because of a rotational movement of the at least one channel, at least one outlet opening for draining the liquid from the at least one channel, wherein the electric machine is provided with at least one means for reducing the rate of delivery per unit time of liquid which can be conveyed by the at least one channel because of the rotational movement of the at least one channel.
The at least one means reduces the rate of delivery per unit time of liquid, which is conveyed by the at least one channel. Because of this, an even cooling independently of the rotational speed of the rotating part is advantageously possible and furthermore can also be utilized upon an integration of the electric machine in a drive unit of the cooling circuit in order to evenly cool and/or lubricate other components of the drive unit. A high rotational speed of the rotating part thus does not result in relatively large quantities of oil being sucked in by the cooling circuit so that for cooling and/or for lubricating other components of the drive unit insufficient oil is available.
Particularly, the at least one rotating part is the at least one shaft and/or a balancing disk.
In a further configuration, the at least one shaft comprises a rotor shaft with an axial bore and an inner shaft, wherein the inner shaft is arranged in the axial bore of the rotor shaft. Preferentially, the rotor shafts and the inner shaft are positively interconnected, for example by means of a toothing, so that the rotor shafts and the inner shaft have the same rotational speed and torques can be transmitted between the rotor shaft and the inner shaft.
In a complementary embodiment, between the inner shaft and the rotor shaft a gap that is circular in cross section is present for conducting the liquid.
Preferentially, the cooling circuit is provided with a pump for the additional delivery of the liquid, preferentially from a pump sump. The pump, which does not constitute the at least one radially aligned channel, conveys the oil to the at least one channel and preferentially to other components to be cooled and/or to be lubricated, for example a differential gear and/or a transmission and/or the combustion engine.
In a version, the at least one means comprises at least one air intake opening, wherein the at least one air intake opening is connected in a fluidically conductive manner to the at least one channel for reducing the rate of delivery per unit time of liquid.
Practically, the at least one air intake opening is designed radially within the at least one outlet opening and/or the at least one air intake opening is designed in the rotating part. The at least one air intake opening thus has a smaller spacing from an axis of the shaft than the at least one outlet opening. Through the at least one air intake opening, which can be connected to the atmospheric pressure of the surroundings, air can be introduced into the at least one channel so that, because of this, the vacuum that can be made available by the at least one channel is reduced at an inlet opening of the at least one channel and the rate of delivery per unit time of liquid, that can be conveyed by the at least one channel because of the rotational movement of the at least one channel, is thus reduced.
In a further embodiment, the at least one means is designed such that the reduction of the rate of delivery per unit time of liquid takes place because of the rotational movement of the at least one channel as a function of the rotational speed of the rotating part, particularly of the at least one shaft, particularly in that a flow cross-sectional area of the at least one channel is variable. Particularly, the reduction of the rate of delivery per unit time of liquid is indirectly proportional to the rotational speed of the rotating part, i.e. the higher the rotational speed of the rotating part, the greater the reduction of the rate of delivery per unit time of liquid because of the rotational movement of the at least one channel. The reduction is caused by the at least one means. The reduction is the differential from the rate of delivery per unit time of liquid in the electric machine with and without the at least one means.
In particular, the at least one means comprises at least one radial throttling element that can be at least partially moved in radial direction, wherein the at least one radial throttling element can be moved into the at least one channel by means of a centrifugal force, so that the greater the centrifugal force, the smaller the flow cross-sectional area of the at least one channel becomes.
In a further configuration, the at least one means comprises at least one elastic element, e.g. a spring, in order to move the at least one radial throttling element in the event of a diminishing centrifugal force so that in the event of a diminishing centrifugal force the flow cross-sectional area of the at least one channel is enlarged.
In a complementary version, the at least one radial throttling element and/or the at least one elastic element are arranged in the rotating part, e.g. the balancing disk.
In a further version, the at least one means comprises at least one tangential throttling element at least partially moveable in tangential direction, wherein the tangential throttling element can be moved into the at least one channel by means of an inertial force or tangential force, so that the greater the rotational speed of the at least one tangential throttling element, the smaller the flow cross-sectional area of the at least one channel becomes and vice versa.
In a further configuration, the at least one means comprises at least one elastic element, e.g. a spring, in order to move the at least one tangential throttling element out of the at least one channel in the event of a diminishing inertial force or tangentially, so that the flow cross-sectional area of the at least one channel is enlarged.
In particular, the at least one tangential throttling element and/or the at least one elastic element is arranged in the rotating part, for example the balancing disk.
A drive unit according to the invention, preferentially hybrid drive unit, particularly for a motor vehicle, preferentially comprises a combustion engine, particularly for driving the motor vehicle, preferentially at least one housing, at least one electric machine with a stator and a rotor preferentially arranged in the at least one housing, wherein the at least one electric machine is designed in accordance with an electric machine described in this patent application.
In a further configuration, the at least one housing is of multiple parts.
In an additional configuration, the housing is of one part.
In a further configuration, the at least one electric machine acts as motor and/or as generator.
A motor vehicle according to the invention comprises at least one electric machine described in this application and/or at least one drive unit described in this application.
In a further configuration, the motor vehicle comprises rechargeable batteries. The batteries supply the electric machine with electric current and upon deceleration of the motor vehicle the batteries can be charged by means of the electric machine by the electric current generated by the electric machine. In addition, the batteries can also be charged during a stoppage of the vehicle, for example from a public power network. In particular, the batteries are designed as lithium ion batteries.
Two exemplary embodiments of the invention are described in more detail in the following making reference to the enclosed drawings. It shows:
Instead of the arrangement of the combustion engine 4 and the electric machine for the motor vehicle 3 shown in the arrangement in
From a cooling circuit 10 with a pump 27 and a pump sump 29 which is not shown in
The balancing disk 15 comprises a ring-shaped air intake opening 30, so that at the transition of the oil flowing through the channels 11 from the rotor shaft 16 to the balancing disk 15 a reduction of the vacuum in the channels 11 occurs, because the air intake opening 30 is connected to the atmospheric pressure and because of this air can flow into the channels 11 in the region between the balancing disk 15 and the rotor shaft 16. Because of this, the suction effect of the channels 11 in the balancing disk 15 can be substantially reduced, so that even at very high rotational speeds of the rotating parts 12 of the electric machine 5 only a small vacuum is generated by the channels 11. Because of this, an intensive vacuum can be avoided within the cooling circuit 10 that is not shown. Furthermore, at high rotational speeds of the rotating parts 12 quantities of oil which are not too large are sucked out of the cooling circuit 10 by the channels 11 so that upon an integration of the electric machine 5 into the drive unit 1 even additional components of the drive unit 1, which are to be cooled and/or lubricated by the oil, have sufficient oil for cooling at their disposal. Here, the oil continues to be conducted to the desired surfaces, i.e. the end face of the rotor 7 and the winding heads of the stator 6, which are to be cooled by the oil, because the outlet openings 13 are unchanged. Thus, the air intake opening 13 is a means 14 for reducing the rate of delivery per unit time of oil. Because of the integration of the air intake opening 13 into the balancing disk 15, advantageously no additional installation space for the means 14 for reducing the rate of delivery of oil is required.
In
Upon a reduction of the rotational speed of the rotating parts 12 the tangential throttling elements 36 again move back in the opposite direction, so that because of this the flow cross-sectional area of the channels 11 is enlarged and because of this the reduction of the rate of delivery per unit time of oil is reduced because of the reduction of the flow cross-sectional area of the channels by means of the tangential throttling elements 36. The return movement of the tangential throttling elements 36 upon a falling rotational speed is preferentially supported by an elastic element 34, e.g. a spring 35, which is not shown in
The third exemplary embodiment of the electric machine 5 is shown in
The details of the different exemplary embodiments can be combined with one another provided nothing to the contrary is mentioned.
Considered on the whole, substantial advantages are connected with the drive unit 1 according to the invention. The quantity of oil for cooling conveyed by the channels 11 because of the rotational movement of the channels 11 is reduced or limited by means 14, so that for other components 4, 23, 28 to be cooled and/or to be lubricated of the drive unit 1, e.g. the transmission 28 and/or the differential gear 23 and/or the combustion engine 4 sufficient oil for cooling and/or for lubricating remains which is conveyed by the pump 27 to these components 4, 23, 28.
Number | Date | Country | Kind |
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10 2009 001 838.7 | Mar 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/052144 | 2/19/2010 | WO | 00 | 1/3/2012 |