This disclosure relates generally to the fluid handling arts and, more particularly, to a driven fluid mixer and related methods.
It is often desirable in fluid handling applications to provide a measure of agitation for the fluid, typically using some form of externally driven impeller positioned in a fluid container or vessel. Past approaches have involved the use of direct, shaft-driven impellers, and well as indirect, magnetically coupled impellers, both for positioning in the interior of the fluid container.
More recently, a proposal has been made for a stirrer for disposable use that may be driven using air, as detailed in U.S. Patent Application Publication No. 2012/0040449, the disclosure of which is incorporated herein by reference. This approach attempts to address the above-mentioned requirement for an external motive device, yet limitations remain. For example, a separate conduit is required for returning the air from the device being driven to the environment outside of the container. Inputting gas to the fluid being processed may also be desirable, and especially in a manner that ensures a substantially even distribution of the gas throughout the fluid, but the proposal in the prior approach is for a tiny fixed aerator along only a portion of one gas delivery line.
Accordingly, a need is identified for a manner of providing an improved fluid processing arrangement, and bioprocessing in particular. The processing arrangement would be adapted to agitate the fluid, and may provide for the distribution of gas throughout the fluid to maintain desirable processing conditions (e.g., an increased level of dissolved oxygen, in the case of biological applications). In some embodiments, the mixing would be completed without necessitating the use of an external electric motor or the like. Overall, the improved arrangement would thus lead to a simplification of the fluid processing operation with improved results and a concomitant reduction in the expense associated with such use.
One aspect of this disclosure relates to an apparatus for use in processing a fluid in a vessel and for supplying a gas to the fluid. In one embodiment, the apparatus comprises a mixer adapted for supplying the gas to the fluid in the vessel, and a drive for delivering the gas to the mixer to cause the agitator to rotate.
The mixer may include an agitator capable of rotating to agitate the fluid, as well as a housing for at least partially housing the agitator. In one embodiment, the agitator comprises an impeller positioned within the housing for being driven by the gas. The agitator may also be external to the housing, and coupled to an impeller positioned within the housing. A magnetic coupling may couple the agitator to the impeller.
The mixer or, in some embodiments, the agitator, may include a passage for delivering gas to the fluid. The passage may extend within an extension of the agitator. The mixer or agitator may include a plurality of passages for delivering gas from the housing to the fluid.
The mixer may include at least one first opening serving as a fluid inlet and at least one second opening serving as a fluid outlet. At least one extension may be associated with the at least one second opening, said extension comprising a passage for delivering the gas to the fluid. The extension may comprise a blade associated with the mixer (which blade may connects to the agitator, which agitator is positioned external to a housing forming part of the mixer). The apparatus may further include a sparger connected to the mixer. The drive may also include a conduit for delivering the gas to the mixer.
In one aspect of the disclosure, an arrangement for processing a fluid using a mixer includes a blade having a passage for delivering a gas to the fluid. The arrangement may further include a drive for causing the mixer to rotate.
Another aspect of the disclosure pertains to an apparatus for agitating and supplying a fluid to an interior of a vessel. The apparatus comprises a mixer adapted for being rotated within the vessel, said mixer including an interior compartment and an agitator positioned in the interior compartment, and a drive for delivering the fluid to the interior compartment of the mixer. The mixer may be further adapted for releasing the fluid from the interior compartment of the mixer to the vessel interior. In one arrangement according to the foregoing, the drive is adapted to deliver the fluid in a manner that causes the agitator to rotate.
Yet another aspect of the disclosure relates to an apparatus for use in processing a fluid and supplying a gas to the fluid via a conduit. The apparatus may comprise a vessel for receiving the fluid, and a mixer for mixing the fluid in the vessel. The mixer includes an agitator capable of rotating relative to the vessel to agitate fluid, an inlet for delivering the gas from the conduit for driving the agitator, and an outlet for delivering gas to the fluid.
In one embodiment, the mixer comprises a housing including the outlet. The housing may include a wall having a plurality of outlets formed therein. The outlet may also be formed in the agitator, or may be connected to a passage in the agitator. The mixer may be located in the interior compartment of the vessel, and may be connected to the vessel.
Still a further aspect of the disclosure is an apparatus for use in fluid processing and for supplying at least one gas to the fluid during the processing via a conduit. The apparatus comprises a flexible vessel for receiving the fluid, and a mixer including an agitator adapted for being rotated relative to the vessel by way of the gas from the conduit. The mixer is further adapted for delivering the at least one gas to the fluid. In one embodiment, the flexible vessel comprises a bag including an opening for receiving the mixer such that the agitator is positioned in an interior compartment of the bag.
A further aspect of the disclosure relates to a gas driven mixer including a sparger for creating bubbles in a fluid being mixed. Furthermore, according to the disclosure, an apparatus may comprise a fluid container having an interior compartment in which the gas driven mixer including the sparger is located.
Yet another aspect of the disclosure relates to a fluid mixer adapted for providing gas to the fluid during the mixing, comprising: a first sparger for supplying gas to the fluid in a first direction and a second sparger for supplying gas to the fluid in a second direction. The mixer may further include a first source of a first gas connected to the first sparger and a second source of a second gas connected to the second sparger.
The disclosure may also provide a disposable bioreactor including a flexible pouch having an interior compartment for receiving a fluid, wherein it also includes a single-use stirring system placed entirely within said pouch; said stirring system comprising a drive adapted for delivering a gas to the interior of the flexible pouch and at least one stirrer driven in rotation by said drive. The stirrer may comprise an agitator adapted for rotating relative to the vessel. The agitator may deliver gas from the drive to the fluid.
This disclosure also relates to a method for processing a fluid, comprising: driving a mixer in contact with the fluid using a gas; and delivering the gas from the mixer to the fluid. In one possible approach, the delivering step comprises delivering the gas from the mixer to the fluid at a location remote from the mixer.
Another aspect of the disclosure relates to an apparatus for mixing a fluid. The apparatus may comprise a vessel for receiving the fluid, a mixer for agitating the fluid in the vessel, and at least two conduits, each conduit connected to the vessel at one end and to the mixer at the other end and adapted for supplying a fluid to the mixer.
The conduits may each be adapted to supply a different fluid to the mixer, such as a different gas or a gas and liquid. The mixer may include an inlet associated with each of the conduits, as well as an outlet for releasing the fluid to the vessel. Each conduit may connect to the vessel at one end of a double-ended connector adapted for connecting to an external fluid source.
Each conduit may connect to the vessel at substantially the same height. Alternatively, each conduit may connect to the vessel at a different height. Consequently, the mixer may comprise an impeller having an axis of rotation aligned with a vertical axis or not aligned therewith (such as by forming an acute angle).
This disclosure also pertains to an apparatus for mixing a fluid, comprising: a vessel including at least one sidewall forming an interior compartment for receiving the fluid; a mixer for agitating the fluid in the vessel; and a plurality of connectors for connecting the mixer to at least one sidewall of the vessel such that an axis of rotation of the mixer is not aligned with a vertical axis. The mixer may be fluid-driven, and at least one of the connectors may comprise a conduit for supplying a fluid for driving the mixer. The mixer may further include an outlet for releasing the fluid to the vessel. Each connector connects to the vessel at a substantially different height.
An apparatus comprising a flexible mixing bag, and a liquid substance circulation device associated with said flexible mixing bag, said liquid substance circulation device in turn comprising: an upper wall; a side wall, said upper wall and said side wall cooperatively defining a compartment; and a rotary magnetic element located in said compartment; wherein: at least one inlet is formed in said liquid substance circulation device for delivering a gas to the compartment. The outlet release gas from said device in the form of bubbles, and the apparatus may further include a source of gas for supplying gas to the inlet.
A further aspect of the disclosure relates to a method of supplying gas to a fluid in an interior of a mixing vessel, comprising shearing the gas bubbles in a compartment prior to introducing the gas from the compartment to the fluid in the interior of the mixing vessel external to the compartment. The method may further include the step of delivering the gas to a fluid in the compartment prior to the shearing step.
Still another aspect of the disclosure pertains to an apparatus for use in processing a fluid in a vessel and for supplying a gas to the fluid from a source external to the vessel. The apparatus comprises a mixer including an agitator capable of rotating relative to the vessel to agitate the fluid, said mixer including a housing having an inlet for receiving the gas, and a drive for causing the agitator to rotate. The agitator may comprise a magnetic impeller and the drive is adapted to form a non-contact coupling with the magnetic impeller. The housing may comprise a plurality of inlets for receiving the gas, as well as one or more outlets for forming gas bubbles.
A related aspect of the disclosure pertains to a method of forming a mixing vessel, comprising the step of providing a mixer for associating with the vessel, said mixer including a compartment adapted for receiving a gas from a source external to the mixing vessel; and providing a drive external to the vessel for forming a non-contact coupling for driving the mixer.
A method of mixing a fluid in a vessel also forming an aspect of this disclosure comprises supplying a gas to a mixer; and driving the mixer by way of a non-contact coupling formed with an external motive device. The method may further include the step of supplying a plurality of different gases to the mixer, as well as the step of supplying the gas to the mixer through a plurality of inlets. The method may further include the step of supplying a liquid to the mixer.
a, 2b, and 2c are differing schematic views of alternate embodiments of the mixer;
Reference is now made to
The mixer 10 may comprise a housing 12, for at least partially containing an agitator for agitating the fluid. The agitator may take the form of an impeller 14 adapted for rotating within the housing 12, such as by being mounted to a bearing (not shown) that is fixed in place (which may include a slide bearing, a roller bearing, a thrust bearing, or like structure) or one that is not fixed in place (such as a fluid bearing) that facilitates low friction, controlled rotation. The impeller 14 may also be associated with an axle (not shown) journaled in the housing 12 and defining the axis of rotation. The agitator, such as impeller 14, may include blades, vanes, or like elements, as illustrated, but may comprise any structure capable of agitating the fluid.
A drive may also be provided for driving the mixer 10 and causing it to agitate the fluid in the associated vessel or container. In one embodiment, the drive may include a conduit 16 for introducing a fluid in the form of a gas, such as air, used to actuate the impeller 14, such as by causing it to bodily rotate or spin relative to the housing 12 and any vessel or container with which the mixer 10 is associated (such as by being positioned at least partly within an interior compartment thereof). The gas may be delivered to the interior of the housing 12 under pressure from an external supply, such as a compressor, fan, blower, pressurized container, or the like.
The housing 12 also includes one or more openings that serve to facilitate the mixing of the fluid. In the particular embodiment of
In use, a gas, such as air, or other fluid delivered to inlet 16 may propel the impeller 14 about an axis of rotation and relative to the housing 12, which may remain stationary. In the case of gas, it mixes with any liquid present in the interior compartment E when the mixer 10 is at least partially submerged. In one particular embodiment, as illustrated, fluid may be drawn through the opening(s) in the upper wall 12b, which thus creates an inlet I, mix with the gas or air in the interior of the housing 12 to drive the impeller 14, and then a composite fluid (e.g., air-liquid mixture) ejects from the opening(s) in the sidewall 12a, which thus serve as outlet(s) O.
As should be appreciated, this may result not only in fluid agitation, but also mixing of the injected gas (e.g., air) with the fluid, and may thus improve the concentration of dissolved gas (e.g., oxygen). The temporary residence of a gas in the interior compartment E of the housing 12 combined with the rotation of the impeller 14 may also help to create shear in the gas bubbles. This may create finer bubbles as compared to the case in which the gas is simply introduced into the fluid in the vessel without encountering mixer 10.
The openings in the sidewall 12a may be unobstructed, as shown in
Additionally, or alternatively, the housing 12 may include optional extensions 20 for communicating with one or more of the openings in the sidewall 12a. The extensions 20 may be tubular, and project from periphery of the housing 12, such as in the radial direction R. Consequently, the extensions 20 may serve to eject the gas-fluid mixture at a remote location from the housing. This may improve the gas distribution thoughout the fluid, especially in the case of multiple extensions 20 that project in different directions (radial, vertical, or any combination thereof). The extensions 20 may also comprise or be associated with spargers.
The mixer 10 may also be used in various alternative embodiments. For example, multiple inputs may be provided for introducing the same or different fluids (liquid or gas) to the housing 12. Thus, in the embodiment shown, four conduits 16a, 16b, 16c, and 16d are illustrated by way of example only, each being connected to the sidewall 12a of the housing 12 (which may still include openings as discussed previously).
This arrangement may allow for different gases (e.g., oxygen, nitrogen, carbon dioxide, etc.), liquids (nutrients, fresh media, etc.), or combinations of both to be simultaneously introduced into the compartment E of the mixer 10. Likewise, the arrangement could allow for multiple sources of the same fluid to be used in connection with the mixer 10, with the delivery being either sequential or simultaneous.
b shows that the openings in the sidewall 12a may be arranged to create bubbles from any gas introduced into the interior compartment of the housing 12, such as via the inlet 16 or inlets. For example, groups of relatively small (e.g., 1-2 mm) openings may be provided in and along the sidewall 12a, such as in spaced columns L, but any desired pattern may be used. Likewise, as mentioned above and shown in
Reference is now made to
In the illustrated embodiment of
A container C is also shown in
Turning now to
As should be appreciated, the rotation of the agitator 22 as the result of the gas delivery through conduit 16 to housing 12 combined with the delivery of the gas to the fluid advantageously performs the dual function of agitating the fluid while delivering gas to it (and especially when the passage 26 is arranged to supply the gas to multiple sides of the agitator 22 simultaneously, as shown). Thus, the gas delivery in this particular embodiment is provided in two different directions, which as shown may be opposite each other (yet both aligned with the axis of rotation of the mixer 10). Furthermore, as discussed elsewhere herein, it is possible to use multiple inlets or conduits 16 for supplying different fluids from different sources (not shown) if desired, supplying fluids at different rates, or alternating the supply.
A further embodiment of a mixer 10 is shown in
As should be appreciated, the connectors 30 may be positioned along the container C at any height. Moreover, the connectors 30 may each be positioned at the same height, or one or more may be positioned at different heights (see, e.g., h1 and h2 in
Actuation of the mixer 10 may be achieved without using the fluid to do so. Thus, as shown in
The foregoing descriptions of several embodiments made according to the disclosure of certain inventive principles herein are presented for purposes of illustration and description. The embodiments described are not intended to be exhaustive or to limit the invention to the precise form disclosed and, in fact, any combination of the components of the disclosed embodiments is contemplated. The term “flexible” as used herein in the context of the vessel refers to a structure of the vessel that, in the absence of auxiliary support, may conform to the shape of the fluid contained in the vessel, as contrasted with a “rigid” structure, which retains a pre-determined shape when the fluid is in the vessel. A liquid, such as water, may also be used to drive the mixer 10 in certain embodiments (e.g.,
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/049210 | 7/3/2013 | WO | 00 |
Number | Date | Country | |
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61667766 | Jul 2012 | US |