The present application is based on Japanese Patent Application No. 2003-394343 filed on Nov. 25, 2003, the contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a driver device for a recording head, particularly to a driver device suitable for use in a recording head of an ink jet printer which is capable of ejecting an ink.
2. Discussion of Related Art
A color ink jet printer typically comprises an ink jet head where four nozzle rows for respective colors (for instance, yellow (Y), magenta (M), cyan (C), and black (Bk)) are formed. A piezoelectric element is disposed correspondingly to each of the nozzles, to apply a pressure to an ink of the respective color, to eject the ink from the nozzle. Each of the piezoelectric elements of the ink jet head is driven by an electric potential applied from a driver IC which is mounted on a carriage together with the ink jet head. The driver IC on the carriage and a main body of the ink jet printer are connected to each other via a signal cable such as a flexible wiring board.
Recently, an arrangement where plural kinds of waveform signals are supplied is employed, so that a printing with intensity gradation is enabled. There is also employed an arrangement where plural kinds of waveform signals are supplied so that a waveform of a signal used for ejection of an ink can be changed depending upon whether the ink has been or will be ejected at the immediately previous or subsequent ejecting timing, in order to reduce an influence of a residual vibration after an ink ejection, which arrangement may be called a historical control. In JP-A-2000-158643, there is disclosed an arrangement where such plural kinds of waveform signals are selectively applied to each of the piezoelectric elements.
A conventional driver IC for driving the piezoelectric elements will be described by referring to a diagram of
As shown in
There will be provided further detailed description of each element of the driver IC 160.
Into the shift register 162 is inputted print data of three bits SIN0, SIN1, SIN2 each serially transmitted in synchronization with a transmission clock signal CLK, from a circuit board in the main body of the printer. A bit length of the shift register 162 corresponds to a product of the number (e.g., 75) of nozzles in each nozzle row and the number of bits of the print data. As shown in
The D flip-flop 164 outputs print signal Sn-0, Sn-1, Sn-2 as a selecting signal SELn-0, SELn-1, SELn-2, in accordance with rising edges of a strobe signal STB transmitted from the circuit board in the main body of the printer, as shown in
The driver IC 160 receives waveform signals FIRE1, FIRE2, FIRE3, FIRE4, FIRE5, FIRE6 outputted from a waveform signal generating portion (not shown) in the circuit board in the main body, through respective signal lines. The waveform signals FIRE1-6 are inputted into the multiplexer 166.
The multiplexer 166 selects one of the waveform signals FIRE1-6, i.e., six print waveform signals, based on the selecting signal SELn-0, SELn-1, SELn-2 as outputted from the D flip-flop 164, and outputs the selected waveform signal as a waveform signal Bn.
The drive buffer 168 receives the waveform signal Bn outputted from the multiplexer 166, and supplies it as a drive signal OUTn with the predetermined voltage, to the piezoelectric element corresponding to the nozzle, so as to drive the piezoelectric element.
Further, the driver IC 160 comprises a temperature sensor 170 for measuring the temperature of the ink jet head and transmitting a temperature signal VTEMP of analog voltage to the circuit board in the main body, and a test signal transmitting portion 172 for outputting a test signal CHECK used for testing the driver device before shipping.
As described above, the driver IC is mounted on the ink jet head on the carriage. Therefore, the driver IC is connected to the circuit board in the main body of the ink jet printer, through a flexible printed circuit board (FPC), a flexible flat cable (FFC), or the like, which has a flexibility. Hence, with the increase in the number of the signal lines (FIRE1, FIRE2, FIRE3, FIRE4, FIRE5, FIRE6, SIN0, SIN1, SIN2, VTEMP, CHECK), the width of the cable increases. Accordingly, the conventional arrangement is vulnerable to disconnection of lines when a physical force is applied onto the cable, lowering the reliability. Further, with the increase in the number of nozzles, the pitch of leads of a connector connected to the driver IC, for instance, becomes small, making the structure complex. In addition, increase in the number of core wires of the flexible printed circuit board (FPC) or flexible flat cable (FFC) pushes up the required cost.
The present invention has been developed in view of the above-described situations, and an object of the invention is, therefore, to provide a driver device for a recording head, which requires a reduced number of signal lines connecting the driver device to the circuit board in the main body, and where the increase in the required cost and the degree of structural complexity is minimized.
To attain the above object, the invention provides a drive circuit of a driver device for a recording head of a recording apparatus, which receives a print data signal so as to drive each of a plurality of recording elements of the recording head in accordance with the print data signal, comprising: the print data signal including a selecting signal for selecting one of a plurality of waveform signals representing respective recording modes, and a non-selecting signal; an outputting portion which outputs the selecting signal included in the print data signal, with the selecting signal associated with the corresponding recording element; and a non-selecting signal utilizing portion which uses the non-selecting signal for a purpose other than the selection of one of the waveform signals.
According to the arrangement where the print data signal comprises the selecting signal used for selecting one of the waveform signals and the non-selecting signal serving for another purpose, the number of data signal lines required can be reduced, compared to an arrangement where a selecting signal for selecting one of waveform signals and the non-selecting signal serving for another purpose are separately transmitted through respective signal lines.
In a first preferred mode, the driver circuit further comprises a waveform selecting portion which selectively outputs the waveform signal to each recording element. The print data signal comprises a plurality of serial data signals, and the selecting signal designates one of the waveform signals by one of a plurality of combinations of plural bits each from a respective one of the serial data signals. The outputting portion outputs the selecting signal into the waveform selecting portion, the waveform selecting portion outputs, to each corresponding recording element, the waveform signal designated by the combination of plural bits of the selecting signal outputted from the outputting portion, and the non-selecting signal utilizing portion uses, as the non-selecting signal, at least one of the combinations of plural bits which is not used for the selection of one of the waveform signals.
According to the first mode, the plurality of waveform signals can be outputted from the waveform selecting portion to each recording element based on the respective combinations of plural bits of the print data signal comprising a plurality of serial data signals and outputted from the outputting portion, and the at least one combination which is not used for the selection of one of the waveform signals is used for other purposes than the selection between/among the waveform signals.
In a second preferred mode, the print data signal comprises a single serial data signal, and the selecting signal designates one of the waveform signals by one of a plurality of combinations of plural bits of the single serial data signal. The non-selecting signal utilizing portion uses, as the non-selecting signal, at least one of the combinations of plural bits which is not used for the selection of one of the waveform signals.
According to the second mode, the plurality of waveform signals can be outputted to each recording element based on the respective combinations of plural bits of the print data signal comprising the single serial data signal and outputted from the outputting portion, and the at least one combination which is not used for the selection of one of the waveform signals is used for other purposes than the selection between/among the waveform signals.
For instance, the at least one combination which is not used for the selection between/among the waveform signals is used for (i) generating a strobe signal or (ii) transmitting information from the driver device to a main body of the recording apparatus. When the at least one combination not used for the waveform signal selection is used for generating a strobe signal, a strobe signal line through which a strobe signal is transmitted from a main body of the recording apparatus to the driver device, can be omitted when the at least one combination is used for transmitting the information from the driver device to the main body, a signal line required for the transmission can be omitted.
Where the at least one combination not used for the wave form signal selection consists of a plurality of them, that is, where a plurality of combinations are left unused, a part or all of the unused combinations can be respectively used for a plurality of purposes different than the waveform signal selection. The plurality of purposes may include at least one of the above-indicated purposes (i) and (ii), or may not include any of them. In such a case where there are a plurality of combinations which are not used for the selection of one of the waveform signals but used for other purposes, respectively, the number of signal lines which can be omitted increases advantageously.
The above and other objects, features, advantages and technical and industrial significance of the present invention will be better understood by reading the following detailed description of preferred embodiments of the invention, when considered in connection with the accompanying drawings, in which:
There will be described several embodiments of the invention by reference to the accompanying drawings.
Referring to
Two ink jet heads 20 are mounted on a carriage 10, as shown in
Each ink jet head 20 has a structure identical with that of an ink jet head disclosed in JP-A-2001-246744, corresponding to U.S. Pat. No. 6,604,817. That is, the ink supplied from each ink cartridge is distributed to relevant pressure generating chambers 22k, 22c for the respective nozzles, through a common ink chamber 25k, 25c for each nozzle row and first communication holes for the respective nozzles A pressure is applied to the ink in each pressure generating chamber 22k, 22c by the piezoelectric actuator 27k with respect to the black ink and the piezoelectric actuator 27c with respect to the cyan ink, which are made of a piezoelectric ceramic, so that the ink is ejected from the corresponding nozzle 24k, 24c through a second communication hole 23k, 23c, respectively. The chambers 25, 25c, 22k, 22c and communication holes 26k, 26c, 23k, 23c are respectively provided in the form of openings formed through respective metallic plate materials 21, and corresponding chambers and communication holes are in communication with one another when the metallic plate materials 21 are stacked and laminated. A plate material providing the nozzle surface 28 is formed of a synthetic resin (polyimide) and coated with a water repellent material.
In
A driver IC 60 for applying an electric potential to each of the piezoelectric actuators 27k, 27c, 27y, 27m for the black, cyan, yellow and magenta inks in the ink jet heads 20 are connected to a circuit board 50 in a main body of the ink jet printer via a flexible wiring board or signal cable 52. As shown in
Each of the piezoelectric actuators 27k for the black ink, the piezoelectric actuators 27c for the cyan ink, the piezoelectric actuators 27y for the yellow ink, and the piezoelectric actuators 27m for the magenta ink, consists of 75 of them. As the actuator, there may be employed a diaphragm driven by a heater or static electricity, instead of the above-described one. In the ink jet printer, the nozzles, and ink passages and the actuators corresponding to the nozzles, constitute a recording element.
The preset invention is applicable not only to an ink jet printer but also to a printer employing a dot matrix method, such as a thermal transfer printer and a dot impact printer.
There will be described the driver IC 60 for driving the piezoelectric actuators, by referring to a circuit diagram of
As shown in
There will be provided further detailed description of each element of the driver IC 60.
The print data is data of three bits SIN0, SIN1, SIN2, and is inputted into the shift register 62 from the circuit board 50 in the main body, in synchronization with a transmission clock signal CLK. A bit length of the shift register 62 corresponds to a product of the number of nozzles in each nozzle row, i.e. 75, and the number of bits of the print data, and converts the print data SIN0, SIN1, SIN2 into parallel data at the timing of the rising edges of the transmission clock signal CLK, so that 75 parallel data Sn-0, Sn-1, Sn-2 for the respective nozzles are outputted. “n” represents one of numbers 0-74, and the same applies in the following description.
The D flip-flop 64 outputs the parallel print signal Sn-0, Sn-1, Sn-2 as selecting signals SELn-0, SELn-1, SELn-2 in accordance with a strobe signal STB generated based on the serial print data SIN0, SIN1, SIN2, as will be described later. A bit length of the D flip-flop 64 is the same as that of the shift register 62.
The driver IC 60 receives the waveform signals FIRE1, FIRE2, FIRES, FIRE4, FIRE5, FIRE6 outputted from a waveform signal generating portion (not shown) in the circuit board 50 in the main body, through respective signal lines. More specifically, the waveform signals FIRE1-FIRE6 are inputted into the multiplexer 66.
The multiplexer 66 selects one of the six waveform signals FIRE1-FIRE6, i.e., one of six print waveform signals, based on the selecting signals SELn-0, SELn-1, SELn-2 outputted from the D flip-flop 64, and outputs the selected one as a waveform signal Bn.
The drive buffer 68 receives the waveform signal Bn outputted from the multiplexer 66, and supplies it as a drive signal OUTn with a predetermined voltage, to 75 piezoelectric actuators 27k for the black ink corresponding to the nozzle row, to drive the piezoelectric actuators 27k.
The driver IC 60 further comprises a temperature sensor 70 for measuring a temperature of the ink jet heads 20 and transmitting a temperature signal VTEMP of analog voltage representative of the temperature to the circuit board in the main body, and a performance-testing-signal transmitting portion 72 for outputting a performance testing signal CHECK used for an operation test of the driver device before shipping. The performance-testing-signal transmitting portion 72 comprises an OR circuit, and returns a signal inputted into the driver IC 60 without processing the signals at all. For instance, the waveform signals FIRE1-FIRE6 are returned without being processed. By this arrangement, it can be checked whether the circuit board 50 in the main body and the driver IC 60 are properly connected via the flexible wiring board 52, after manufacturing and before shipping of the ink jet printer. It is noted that the temperature of the ink jet heads 20 includes at least one of a temperature of the piezoelectric actuators and a temperature of the driver IC 60.
In
In the first embodiment, the waveform signals FIRE1, FIRE2, FIRE3 have respective waveforms which are different from one another in the number of ejection pulses A per data for one dot, as shown in
In the present embodiment, one of the six waveform signals FIRE1-FIRE6 or “non-ejection” is selected based on the three bits SELn-0, SELn-1, SELn-2 of the selecting signal respectively corresponding to the three bits SIN0, SIN1, SIN2 of the print data, as shown in
The generation of the strobe signal will be described, by referring back to
An input line for each of three bits SIN0, SIN1, SIN2 of the print data is connected to a respective one of three input channels of a first AND circuit 74. An output of the first AND circuit 74 is connected to one of two inputs of a second AND circuit 76, and also to a negative logic input as one of two inputs of a third AND circuit 78. A clock signal CLK is inputted into the second AND circuit 76 and the other input of the third AND circuit 78. An output of the second AND circuit 76 is inputted into the D flip-flop 64, as a strobe signal STB_s, while an output of the third AND circuit 78 is inputted into the shift register 62, as a clock signal CLK_s. The first, second and third AND circuits 74, 76, 78 constitute a signal generating portion.
When there is inputted the combination SIN0(1), SIN1(1), SIN2(1) of the values of the three bits of the print data, which is not assigned to select any of the waveform or “non-ejection” signals, as described above, the output of the first AND circuit 74 is at the low level and inputted into the negative logic input of the third AND circuit 78. Accordingly, the third AND circuit 78 outputs the inputted clock signal CLK_s, to the shift register 62, as the clock signal CLK_s. In accordance with this clock signal CLK_s, the shift register 62 sequentially shifts the print data SIN0, SIN1, SIN2 in parallel.
On the other hand, when the combinations of the values of the three bits of the print data other than the combination SIN0(1), SIN1(1), SIN2(1) are inputted, the output of the first AND circuit 74 is at the high level and inputted into the one of the inputs of the second AND circuit 76. At the timing when the clock signal CLK_s is inputted, the output of the second AND circuit 76 becomes high at its level, and applied to the D flip-flop 64, as the strobe signal STB_s. Accordingly, the D flip-flop 64 receives the print signal Sn-0, Sn-1, Sn-2 from the shift register 62 and outputs it as the selecting signal SELn-0, SELn-1, SELn-2, as shown in
In the first embodiment, the waveform signals FIRE1-FIRE6 are outputted in every printing cycle, constantly and repeatedly, and serve as an ejection timing signal in itself. That is, as described above, the print data outputted in parallel from the shift register into the D flip-flop 64 in accordance with the clock signal CLK, is then outputted from the D flip-flop 64 into the multiplexer 66 at the timing of the strobe signal STB_s generated based on the combination SIN0(1), SIN1(1), SIN2(1) of the values of the three bits of the print data which is not assigned to select any of the waveform or non-ejection signals. The multiplexer 66 selects one of the waveform signals FIRE1-FIRE6 which corresponds to the combination of the values of the three bits of the print data, and outputs the selected waveform signal to the drive buffer 68, as a waveform signal Bn, so that the ink in the volume corresponding to the print data is ejected from the nozzle.
As described above by reference to
There will be described an ink jet printer according to a modification of the first embodiment. The structure of the modification is identical with that of the first embodiment described above with reference to
A structure of each of a shift register 62, D flip-flip 64, multiplexer 66 and drive buffer 68 shown in
In the modification of the first embodiment, a switch 84 for selection between outputs from the temperature sensor 70 and the performance-testing-signal transmitting portion 72 is further provided. Namely, one of the two outputs is selected by switching the switch 84 in response to the output from the second AND circuit 76. More specifically, when the combination SIN0(1), SIN1(1), SIN2(1) of the values of the three bits of the print data, which is not assigned to select any of the non-ejection or waveform signals is inputted, the output of the first AND circuit 74 is at the high level and inputted into the input of the second AND circuit 76. At the timing when the clock signal CLK is inputted, the output of the second AND circuit 76 becomes high in its level, and is inputted into the switch 84. The switch 84 operates to select one of the inputs from the temperature sensor 70 and from the performance-testing-signal transmitting portion, and outputs the selected one. The switch 84 constitutes an information output portion.
In the modification of the first embodiment, it is configured such that when the combination SIN0(1), SIN1(1), SIN2(1) of the values of the three bits of the print data is inputted, the switch 84 outputs the output from the performance-testing-signal transmitting portion 72 to the circuit board 50 in the main body (shown in
It is configured such that the switch 84 normally outputs the output from the temperature sensor 70 representing a temperature, i.e., a value of analog voltage corresponding to the temperature of the ink jet heads,
As described with reference to
There will be described an ink jet printer according to a second embodiment of the invention. A structure of the ink jet printer of the second embodiment is identical with that of the first embodiment as described above with reference to
The structures of a D flip-flip 64, multiplexer 66, and drive buffer 68 are identical with that of the corresponding elements in the first embodiment described above by referring to
In the path of the print data in the driver IC 60, a 7-bit shift register 80 precedes the shift register 62. A strobe signal generating circuit 90 for generating a strobe signal is connected to the 7-bit shift register 80.
The 7-bit shift register 80 consists of seven D flip-flops 82a, 82b, 82c, 82d, 82e, 82f, 82g for holding a total of seven bits of data. The strobe signal generating circuit 90 comprises a fourth AND circuit 92 with five inputs, a D flip-flop 94, and a fifth AND circuit 96 with two inputs. The outputs of five 82a, 82b, 82c, 82d, 82e of the seven D flip-flops are inputted into the fourth AND circuit 92, while the outputs of the remaining two D flip-flops 82f, 82g are not connected to anywhere and are released D That is, when the levels of consecutive five bits of the print data registered in five 82a, 82b, 82c, 82d, 82e of the seven D flip-flops are all high, namely, when print data SIN(11111) is inputted, the output of the fourth AND circuit 92 is at the high level, and applied to one of the two inputs of the D flip-flop 94. At the timing when the clock signal CLK is applied to the other of the two inputs, the D flip-flop 94 outputs a strobe gate signal S-GATE to the input of the fifth AND circuit 96. With the strobe gate signal S-GATE inputted therein, the fifth AND circuit 96 outputs the strobe signal STB_s at the timing when the print data SIN is applied to the other input of the fifth AND circuit 96. The strobe signal STB_s is outputted to the D flip-flop 64 in the similar way as described with respect to the first embodiment with reference to
Correspondence between the print data and waveform signals in the ink jet printer of the second embodiment is shown in
That is, a combination SIN(000) of the values of three serial bits of the print data is for selecting “non-ejection”, while the combinations SIN(001), SIN(010), SIN(011), SIN(100), SIN(101), SIN(110) of the values of three serial bits of the print data are respectively for selecting the waveform signals FIRE1, FIRE2, FIRE3, FIRE4, FIRES, FIRE6. In the second embodiment, it is arranged such that the strobe signal is generated based on the print data SIN(11111), in view of the following fact: When the print data SIN(011) designating the waveform signal FIRE3 and the print data SIN(110) designating the waveform signal FIRE6 are serially and in succession transmitted, there occurs a state where four consecutive bits of the serial data SIN are at the high level, namely, a sequence (011110) occurs. Hence, the strobe signal is generated based on the print data SIN(11111) (five bits at the high level) which does not occur when the print data for selecting the waveform (or non-ejection) signals are sequentially inputted in succession.
As described above with reference to
There will be described an ink jet printer according to a modification of the second embodiment, whose structure is identical with that of the first embodiment, except the circuit configuration of the driver IC 60.
In
In the modification of the second embodiment, it is arranged such that the print data SIN(11111) which is not assigned to select any of the waveform or non-ejection signals is applied to the switch 84 to have the switch 84 output the output from the performance-testing-signal transmitting portion 72 to the circuit board 50 in the main body shown in
It is configured such that the switch 84 normally outputs the output of the temperature sensor 70 representing the temperature (i.e., a value of analog voltage corresponding to the temperature of the ink jet heads) to the circuit board 50 in the main body as shown in
In the modification of the second embodiment, the selection between the outputs from the temperature sensor 70 and the performance-testing-signal transmitting portion 72 is made based on a predetermined one of the combinations of the values of plural bits of the print data, which is not assigned to select any of the waveform or non-ejection signals, namely, SIN(11111), Similarly to the modification of the first embodiment, this arrangement enables to switch between a plurality of sources of respective pieces of information, namely, between the temperature sensor 70 and the performance-testing-signal transmitting portion 72, based on the print data signal. Since an output signal line for the signal representing the temperature and an output signal line for the performance testing signal can be integrated into a single signal line, it is made possible to omit from the flexible wiring board 52 the signal line for transmitting performance testing information, which is not necessary during the printer is actually used. The omission of the signal line for transmitting the performance testing information from the flexible wiring board 52 decreases the number of the signal lines in the flexible wiring board 52, or the width of the flexible wiring board 52, thereby reducing the possibility of an occurrence of a disconnection even when an undesirable physical force is applied onto the flexible wiring board 52. Thus, the reliability is improved. Further, the number of pins connected to the flexible wiring board 52 decreases, widening the pitch of the connector, for instance, and thereby simplifying the structure. Still further, since the number of core wires of the flexible printed circuit board (FPC) or the flexible flat cable (FFC) is decreased, the manufacturing cost of the ink jet printer can be reduced.
There will be now described an ink jet printer according to a third embodiment of the invention. A structure of the ink jet printer of the third embodiment is identical with that of the first embodiment as described above with reference to
Then, as shown in
In the third embodiment, one of the outputs from the temperature sensor 70 and the performance-testing-signal transmitting portion 72 is selected based on the one bit added at the head (or the last) of the print data. Similarly to the modifications of the first and second embodiments, this arrangement enables to switch between a plurality of sources of respective pieces of information, based on the print data signal. Since an output signal line for the signal representing the temperature and that for the performance testing signal can be integrated into a single output signal line, it is made possible to omit from the flexible wiring board 52 the signal line for transmitting performance testing information, which is not necessary during the printer is actually used. The omission of the signal line for transmitting the performance testing information from the flexible wiring board 52 decreases the number of the signal lines in the flexible wiring board 52, or the width of the flexible wiring board 52, thereby reducing the possibility of an occurrence of a disconnection even when an undesirable physical force is applied onto the flexible wiring board 52. Thus, the reliability is improved. Further, the number of pins connected to the flexible wiring board 52 decreases, widening the pitch of the connector, for instance, and thereby simplifying the structure. Still further, the reduction in the number of core wires of the flexible printed circuit board (FPC) or the flexible flat cable (FFC) can reduce the manufacturing cost of the ink jet printer.
In each of the above-described embodiments, the waveform signals FIRE1-FIRE6 are supplied from the circuit board in the main body. However, the invention is also applicable to an arrangement where the waveform signals are generated in the driver IC 60. Further, although the print data in each of the above-described embodiments is of three bits, the principle of the invention is applicable to a case where the print data is of two bits or four or more bits.
Number | Date | Country | Kind |
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2003-394343 | Nov 2003 | JP | national |
Number | Name | Date | Kind |
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6604817 | Isono et al. | Aug 2003 | B2 |
6808242 | Kobayashi | Oct 2004 | B2 |
20030011653 | Oikawa et al. | Jan 2003 | A1 |
Number | Date | Country |
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A-2001-158643 | Jun 2000 | JP |
A-2001-246744 | Sep 2001 | JP |
Number | Date | Country | |
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20050110814 A1 | May 2005 | US |