This patent application claims priority to Chinese Patent Application No. 202210405315.9, filed on Apr. 18, 2022, which is herein incorporated by reference in its entirety.
The technical field of the present disclosure generally relates to electric drivers, in particular, to drivers for driving light-emitting diode (LED) light engines of LED tubes.
Light-emitting diode (LED) products with LED light engines and drivers for driving LED light engines, such as LED lamps, LED tubes, etc., are known. LED tubes with driver circuits for driving the LED light engines from different power supplies, such as AC mains, electromagnetic control gear (CCG), or electronic control gear (ECG) are known, as well. Achieving compatibility of LED tubes to different power supplies and ensuring compliance with legal requirements (e.g., Single Light Regulation or SLR) for flicker reduction often results in low efficiency and high complexity of the driver circuits.
The object of the present disclosure is to provide a high-efficiency driver for driving a light-emitting diode (LED) light engine of an LED tube compatibly with different power supplies or operation modes.
According to a first aspect, a driver for driving an LED light engine of an LED tube is provided.
The driver comprises a first driver unit with an input stage for connecting the first driver unit to a power supply and an output stage for connecting the first driver unit to the LED light engine. In particular, the input stage of the first driver unit may comprise input terminals electrically connectable to a first pair of contacts at a first end of the LED tube and output terminals electrically connectable to the LED light engine. The first driver unit further comprises a power converter stage for converting an input power from an AC mains or a CCG (electromagnetic control gear) into an output power for driving the LED light engine.
The driver further comprises a second driver unit with an input stage for connecting the second driver unit with a power supply and an output stage for connecting the first driver unit to the LED light engine. In particular, the input stage of the second driver unit may comprise input terminals electrically connectable to a second pair of contacts at a second end of the LED tube and output terminals electrically connectable to the LED light engine. The second driver unit further comprises a power converter stage for converting an input power from an ECG (electronic control gear) into an output power for driving the LED light engine.
The first driver unit and the second driver unit are electrically connectable to the LED light engine in such a way that the first driver unit and the second driver unit are alternatively activatable for driving the LED light engine by the first driver unit, when the LED tube is connected to an AC mains or a CCG, and the second driver unit, when the LED tube is connected to an ECG.
Due to the alternative activation of the first driver unit for driving the LED light engine from an AC mains or a CCG and the second driver unit for driving the LED light engine from a ECG, a universal driver architecture is provided, enabling a highly efficient operation of the LED tube and adaptable to all three types of power supply. Thus, the complexity of the product portfolio can be reduced and the end user experience with the versatile installation of the LED tube can be improved.
The power converter stage of the first driver unit may comprise a power factor corrected boost converter with a negative feedback logic for mains and CCG operation, in particular adapted to the mains and CCG operation modes. Due to the boost converter with a negative feedback logic, dedicated to mains and CCG operation, a higher output current and accordingly a shorter on-time (Ton) regulation in the mains and CCG operation modes can be achieved.
The power converter stage of the second driver unit may comprise a HF (high frequency) bridge rectifier and a boost converter with positive feedback logic for ECG operation, in particular adapted to the ECG operation mode. Due to the HF bridge rectifier and a boost converter with a negative feedback logic, dedicated to ECG operation, a higher output current and a longer on-time (Ton) regulation in the ECG operation mode can be achieved.
The input stage of the first driver unit may comprise a first filament network configured to act as an EMI (electromagnetic interference) filter for mains and CCG operation and as an LED tube filament for the ECG operation. The EMI filter and the filament properties of the first filament network of the first driver stage ensure the compatibility of the first filament network of the first driver stage to all three operation modes.
The first filament network may comprise an input capacitor and a PTC (Positive Temperature Coefficient) resistor connected in parallel with the input capacitor. The resistance of the PTC resistor increases with growing temperature. The capacitor may act as an EMI filter, during mains or CCG operation, and as a frequency shorter during ECG operation. The PTC resistor may act as a self-heating passive component powered by mains voltage. The resistance of the PTC resistor increases significantly when it reaches its Curie temperature. In the ECG operation mode, the PTC resistor may act as a filament DC impedance network which can be detected by an ECG filament detection section, ensuring the ECG compatibility of the LED tube.
The input stage of the second driver unit may comprise a second filament network configured to act as a low impedance pass filter for the mains and CCG operation and as a high frequency shorter as well as a filament current limiter for the ECG operation.
The low impedance, during the mains and CCG operation, and the filament current limiting, during the ECG operation, ensures the compatibility of the second filament network of the second driver stage to all three operations modes.
The second driver unit may comprise a relay and a relay trigger circuit configure for electrically connecting the input stage and the power converter stage of the second driver unit. By galvanically isolating the input stage from the converter stage of the second driver unit by means of the relay, the safety of installers while mounting the LED tube into a luminaire, the so-called pin-safety of the LED tube, can be ensured.
According to a second aspect an LED tube is provided. The LED tube comprises a first pair of contact pins arranged at a first end of the LED tube and a second pair of contact pins arranged at a second end of the LED tube. The LED tube further comprises an LED light engine and a driver according to the first aspect for driving the LED light engine. The first pair of contact pins are electrically connected to the input stage of the first driver unit and the second pair of contact pins are electrically connected to the input stage of the second driver unit. The first driver unit and the second driver unit are electrically connected to the LED light engine in such a way that the first driver unit and the second driver unit are alternatively activatable for driving the LED light engine by the first driver unit, when the LED tube is connected to an AC mains or a CCG, and the second driver unit, when the LED tube is connected to an ECG. Due to the alternative activation of the first driver unit for driving the LED light engine from an AC mains or a CCG and the second driver unit for driving the LED light engine from a ECG, an LED tube with a universal driver architecture is provided, enabling a highly efficient operation of the LED tube with different power supplies.
The LED light engine may comprise an LED circuit with a first set of contacts at the first end of the LED tube, a second set of contacts at the second end of the LED tube and electrical lines electrically connecting at least one contact of the first set of contacts with at least one contact of the second set of contacts. In particular, the LED light engine may comprise an elongated substrate extending between the first end and the second end of the LED tube, the first set of contacts being arranged at the first end of the substrate and the second set of contacts being arranged at the second end of the substrate. Due to the electrical connection between the first set of contacts with the second set of contacts, the LED light engine can be contacted from both ends by the first driver unit and the second driver unit, such that the number of connection points between the driver units and the LED light engine as well as the overall complexity of the electrical circuitry of the LED tube can be reduced.
The LED light engine may be connected to the first driver unit and the second driver unit in such a way that at least one electrical line electrically connecting at least one contact of the first set of contacts connected with a corresponding contact of the second set of contacts establishes an electrical connection between the first driver unit and the second driver unit. Thus, the LED light engine, in particular, in addition to the LED circuit, provides an electrical path for connecting the first driver unit with the second driver unit. The connection path though the LED light engine provides an additional design freedom and can help to achieve a compact arrangement of the LED light engine and the driver within the LED tube.
In the following description, details are provided to describe the embodiments of the present specification. It shall be apparent to one skilled in the art, however, that the embodiments may be practiced without such details.
Some parts of the embodiments have similar parts. The similar parts may have same names or similar part numbers. The description of one part applies by reference to another similar part, where appropriate, thereby reducing repetition of text without limiting the disclosure.
The first driver unit 3 comprises an input stage F1 for connecting the first driver unit 3 to a power supply, an output stage O1 for connecting the first driver unit 3 to the LED light engine 2, and a power converter stage B1 for converting an input power into an output power for driving the LED light engine 2.
The second driver unit 4 comprises an input stage F2 for connecting the first driver unit 4 to a power supply, an output stage O2 for connecting the first driver unit 4 to the LED light engine 2, and a power converter stage B2 for converting an input power into an output power for driving the LED light engine 2.
The input stage F1 of the first driver unit 3 comprises a first filament network with an input capacitor C1 and a positive temperature coefficient (PTC) resistor connected in parallel with the input capacitor C1. The output stage O1 of the first driver unit 3 comprises three terminals connected with a first set of contacts 5 of the LED light engine 2.
The power converter stage B1 of the first driver unit 3 comprises a diode bridge rectifier with diodes D1, D2, D3, and D4, an inductance L1, a diode D5, a power switch Q1, a boost controller IC1 for controlling the power switch Q1, an output capacitor C3, and a sense resistor R1. The power converter stage B1 of the first driver unit 3 is configured in a power factor corrected boost converter topology with constant current regulation and a negative feedback logic, based on the boost controller IC1. The boost converter of the first power converter stage B1 is adapted to mains and CCG operation to achieve a high current output resulting in shorter Ton regulation.
The input stage F2 of the second driver unit 4 comprises a second filament network with resistors R3, R4, R5, and R6 and capacitors C8 and C9. The second driver unit 4 further comprises a relay circuit 7 between the input stage F2 and the power converter stage B2. The relay circuit 7 comprises a relay trigger circuit KT, a relay K with a relay capacitor C7 for electrically connecting the input stage F2 and the power converter stage B2 of the second driver unit 4.
In mains or CCG operation, the second filament network of the input stage F2 of the second driver unit 4 has a low impedance and acts as a shorter for the frequencies in the range of about 50 to 60 Hz. T shorter. In ECG operation, it acts as high-frequency short and filament current limiter to ensure good ECG compatibility.
The power converter stage B2 of the second driver unit 4 comprises a high-frequency (HF) bridge rectifier with diodes D7, D8, D9, and D10, an inductance L2, a diode D6, a power switch Q2, a boost controller IC2 for controlling the power switch Q2, an output capacitor C3, and a sense resistor R2. The power converter stage B2 of the second driver unit 4 is configured in a boost converter topology with constant current regulation and positive feedback logic, based on the boost controller IC2. The boost converter of the first power converter stage B2 is adapted to ECG operation to achieve a high output current with a longer Ton regulation. The output stage O2 of the second driver unit 3 comprises three terminals connected with second set of contacts 6 of the LED light engine 2. Thus, first driver unit 3 and second driver unit 4 share the same load, namely the LED light engine 2. In some embodiments, the LED light engine 2 comprises an elongated substrate extending between the first end of the LED tube 1 and the second end of the LED tube 1, the first set of contacts 5 being arranged at the first end of the substrate and the second set 6 of contacts being arranged at the second end of the substrate.
In the embodiment of
The boost convertor architecture of the universal driver described above enables a highly efficient operation of the LED tube in all operation modes of the LED tube. Moreover, due to its simple interface with three or fewer connections at each side of the LED light engine, the driver easily can be connected to the LED light engine.
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exists. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments.
1
2
3
4
5
6
7
8
Number | Date | Country | Kind |
---|---|---|---|
202210405315.9 | Apr 2022 | CN | national |