The present invention claims priority under 35 U.S.C. § 119 to Japanese Application No. 2021-089559 filed on May 27, 2021 the entire content of which is incorporated herein by reference.
The disclosure relates to a driver of an automatic guided vehicle in which a planetary gear mechanism is provided in a power transmission path of an electric motor as a drive source.
Automated guided vehicles (AGVs) are widely used for transporting raw materials, parts, finished products, and the like mainly at production sites, and have also been widely introduced in various non-manufacturing fields such as distribution centers and hospitals that store and ship products.
By the way, due to the remarkable progress of artificial intelligence and control in recent years, smart automatic guided vehicles able to cooperate with human beings at workplaces, in households, in public places, and the like have appeared. When such an automatic guided vehicle operates in a complicated environment or an area of a limited space, it is very useful that the automatic guided vehicle has a function of being able to move in all directions. For such an automatic guided vehicle able to move in all directions, an omnidirectional wheel (universal wheel) provided with a passive roller perpendicular to the wheel axle and a roller oriented at an angle of 45 degrees (Mecanum wheel) have been proposed and have already been put into practical use.
However, conventional omnidirectional wheels are complicated to manufacture, are vulnerable to unevenness on the road surface, and have problems such as a limited load capacity, and their applications are limited.
Therefore, a normal wheel with both driving and turning functions is still used, but in order to realize the driving and turning of this wheel, a driver is adopted in which a drive motor for driving and a swivel motor for steering are independently provided.
However, if a configuration is adopted in which the drive motor and the swivel motor are provided independently, since the drive motor and the swivel motor operate independently of each other, the drive motor and the swivel motor require extra driving force. Therefore, there is a problem that the driver provided with the drive motor and the swivel motor becomes large, and the power consumption of the driver increases.
A driver of an automatic guided vehicle according to a first exemplary embodiment of the disclosure includes a turning gear fixed to a bottom of a vehicle body; a support shaft penetrating a center of the turning gear and extending vertically from the vehicle body; a frame supported by the support shaft to be rotatable on a horizontal plane; a wheel axle rotatably and horizontally provided on the frame; and a wheel connected to the wheel axle. A first motor and a second motor, which are drive sources, and a first planetary gear mechanism and a second planetary gear mechanism are provided at both ends in an axial direction of the wheel axle, respectively. Each carrier of the first and second planetary gear mechanisms is connected to the wheel axle, and each ring gear of the first and second planetary gear mechanisms meshes with the turning gear.
Further, a driver of an automatic guided vehicle according to a second exemplary embodiment of the disclosure includes a turning gear fixed to a bottom of a vehicle body; a support shaft penetrating a center of the turning gear and extending vertically from the vehicle body; a frame supported by the support shaft to be rotatable on a horizontal plane; a wheel axle rotatably and horizontally provided on the frame; and a wheel connected to the wheel axle. A motor, which is a drive source, and a planetary gear mechanism are provided at one end in an axial direction of the wheel axle; a first brake is attached to the other end in the axial direction of the wheel axle; and a second brake is attached to the support shaft. A carrier of the planetary gear mechanism is connected to the wheel axle, and a ring gear of the planetary gear mechanism is meshed with the turning gear.
The above and other elements, features, steps, characteristics and advantages of the present disclosure will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
First, a first exemplary embodiment of the disclosure will be described below with reference to
The driver 1 shown in
A large-diameter crown gear 2, which is a turning gear, is horizontally fixed to the bottom of the vehicle body 100 of the automatic guided vehicle so as to be in close contact with the bottom of the vehicle body 100; and a support shaft 3 extending vertically downward from the bottom surface of the vehicle body 100 penetrates through the center of the crown gear 2. The central portion of the upper end of a substantially gate-shaped frame 4 is supported by the support shaft 3 to be rotatable on a horizontal plane about the support shaft 3. Specifically, as shown in
Here, the frame 4 is provided with a pair of side plates 4B extending vertically downward from the top plate 4A in parallel with each other, and a wheel axle 8 is rotatably and horizontally provided under the side plates 4B. A wheel (drive wheel) 9 that rolls on the floor FL is inserted and fixed to the central portion of the wheel axle 8 in the axial direction, and a portion of the wheel 9 is housed in the frame 4.
Further, as shown in
As shown in
Further, as shown in
By the way, on the side plate 4B of the frame 4, two upper and lower intermediate shafts 19 and 20 provided horizontally and parallel to each other are rotatably supported by two rows of bearings 21 and 22, respectively, and intermediate gears 23 and 24 having large and small different diameters are connected to both ends of the lower intermediate shaft 20 in the axial direction (inside and outside of the side plate 4B of the frame 4). Further, the intermediate gear 23 meshes with a gear 25 engraved on the outer periphery of one end in the axial direction of the ring gear r1.
In addition, a final gear 26 is connected to one end in the axial direction of the upper intermediate shaft 19 (a portion protruding outward from the side plate 4B of the frame 4), and the final gear 26 meshes with the intermediate gear 24 having a smaller diameter and meshes with the crown gear 2 having a larger diameter. Here, the two intermediate gears 23 and 24 and the final gear 26 define a gear train that transmits the rotation of the ring gear r1 to the crown gear 2, and the ring gear r1 meshes with the crown gear 2 via this gear train. The crown gear 2 and the final gear 26 that mesh with each other may be provided by bevel gears.
Although only the gear train on one side (left side in
In the driver 1 provided as described above, each pair of the first and second electric motors M1 and M2, the first and second planetary gear mechanisms G1 and G2, and the gear trains (the intermediate gears 23 and 24 and the final gear 26) are symmetrically provided on both sides (left and right in
Here, the configuration of the drive system of the driver 1 according to this embodiment is schematically shown in
Further, the driver 1 according to the disclosure includes an electronic control unit (ECU) 30 as a controller for controlling the rotation direction and the rotation speed of each of the first motor M1 and the second motor M2, and the ECU 30 and the first and second motors M1 and M2 are electrically connected to each other.
Here, as shown in
ω1=(1+ξ)ω3−ξω5 (1)
ω2=(1+ξ)ω4−ξω6 (2)
Here, since the carrier c1 of the first planetary gear mechanism G1 and the carrier c2 of the second planetary gear mechanism G2 are both connected to the wheel axle 8, their angular velocities ω3 and ω4 are always equal to each other. Therefore, the following equation holds.
ω3=ω4 (3)
Therefore, the following equation is derived from the above equations (1) to (3).
ω1−ω2=ξ(ω6−ω5) (4)
Further, in order for the frame 4 to rotate about the support shaft 3 and the wheel 9 (automatic guided vehicle) to be able to turn, it is necessary that the angular velocity ω5 of the ring gear r1 of the first planetary gear mechanism G1 and the angular velocity ω6 of the ring gear r2 of the second planetary gear mechanism G2 have opposite directions and equal absolute values to each other, and the following equation holds between the angular velocity ω5, the angular velocity ω6 and the turning angular velocity ω7 of the wheel 9.
−ω5=ω6=εω7 (5)
Next, the operation of the driver 1 according to the disclosure will be described below with reference to
When the automatic guided vehicle travels straight, the ECU 30 rotates and drives the first motor M1 and the second motor M2 in the same direction (forward rotation or reverse rotation) at the same speed. Then, the rotation of the first motor M1 and the second motor M2 is transmitted from the respective sun gears s1 and s2 of the first planetary gear mechanism G1 and the second planetary gear mechanism G2 to the wheel axle 8 via the planetary gears p1 and p2 and the carriers c1 and c2, and is also transmitted from the ring gears r1 and r2 to the crown gear 2. Here, the ring gears r1 and r2 try to rotate in the same direction, but when these ring gears r1 and r2 rotate at the same speed in the same direction, the rotation of the crown gear 2 is locked and the turning angular velocity ω7 of the wheel 9 with respect to the crown gear 2 is 0 (ω7=0) as shown in
As described above, when the rotation of the crown gear 2 is locked, the rotation of the ring gears r1 and r2 that mesh with the crown gear 2 is also locked, and as is clear from
Therefore, both the first planetary gear mechanism G1 and the second planetary gear mechanism G2 act as a deceleration mechanism, and rotate around the shaft 16 by the driving force input from the sun gears s1 and s2 while rotating in a state where the planetary gears p1 and p2 that revolve around the sun gears s1 and s2 and the carriers c1 and c2 that support these planetary gears p1 and p2 are decelerated. As described above, when the carriers c1 and c2 rotate, the wheel axle 8 and the wheel 9 to which the carriers c1 and c2 are connected rotate, and the automatic guided vehicle travels straight (forward or backward).
Here, the angular velocity Wi of the first motor M1 and the angular velocity ω2 of the second motor M2 are both 100 (relative numerical values, not absolute actual numerical values rad/sec), for example, as shown in
When the automatic guided vehicle turns and travels, the ECU 30 rotates and drives the first motor M1 and the second motor M2 in the same direction with a speed difference from each other. Then, as in the case of traveling straight, the rotation of the first motor M1 and the second motor M2 is transmitted from the respective sun gears s1 and s2 of the first planetary gear mechanism G1 and the second planetary gear mechanism G2 to the wheel axle 8 via the planetary gears p1 and p2 and the carriers c1 and c2, and is also transmitted from the ring gears r1 and r2 to the crown gear 2. Here, as shown in
Here, when the angular velocity ω5 of the ring gear r1 of the first planetary gear mechanism G1 and the angular velocity ω6 of the ring gear r2 of the second planetary gear mechanism G2 are obtained by the equations (1) and (2), respectively, as shown in
When the automatic guided vehicle turns on the spot while the automatic guided vehicle is stopped, the ECU 30 rotates and drives the first motor M1 and the second motor M2 in opposite directions at the same speed. In this case, as shown in
At this time, as shown in
ω5=ω1/ξ=−20/4=−5
ω6=−ω1/ξ=20/4=5
Further, the turning angular velocity ω7 of the wheel 9 is obtained from the equation (5) as follows.
ω7=ω5/ε=ω6/ε=5/5=1
As is clear from the above description, according to the driver 1 according to the disclosure, the driving force of the pair of the first motor M1 and the second motor M2 is used for both traveling and turning of the automatic guided vehicle. Therefore, the driving force required for the first motor M1 and the second motor M2 is small, and the miniaturization and power saving of the first motor M1 and the second motor M2 are realized, and as a result, the effects of power saving and compactness/miniaturization of the driver 1 are achievable.
Next, a second exemplary embodiment of the disclosure will be described below with reference to
A driver 1A according to the disclosure, as shown in
The configuration of the electric motor M is the same as the configuration of the first motor M1 and the second motor M2 according to the first exemplary embodiment, and the configuration of the planetary gear mechanism G is also the same as the configuration of the first planetary gear mechanism G1 and the second planetary gear mechanism G2 according to the first exemplary embodiment. That is, the motor M is configured to house the stator 12 and the rotor 13 in the motor housing 11, and the planetary gear mechanism G includes a sun gear s, a ring gear r, multiple (three) planetary gears p, and a carrier c.
Further, both the first brake Br1 and the second brake Br2 are provided by electromagnetic brakes, and the first brake Br1 has a function of locking the rotation of the wheel axle 8 (wheel 9) by being turned on and unlocking the rotation of the wheel axle 8 (wheel 9) by being turned off. Further, the brake Br2 has a function of locking the turning of the wheel 9 by being turned on and unlocking the turning of the wheel 9 by being turned off.
Here, the configuration of the drive system of the driver 1 according to this embodiment is schematically shown in
Further, the driver 1A according to the disclosure includes an ECU 30 as a controller for controlling the rotation speed of the motor M and the on/off of the first brake Br1 and the second brake Br2, and the ECU 30 is electrically connected to the motor M and the first brake Br1 and the second brake Br2.
Here, as shown in
ω1=(1+ξ)ω3−ξω5 (6)
Here, when the first brake Br1 is turned on and the rotation of the wheel axle 8 (wheel 9) is locked, the angular velocity ω3 of the carrier c of the planetary gear mechanism G is ω3=0, for example. Therefore, the equation (6) is expressed as follows.
ω1=−ξω5=−ξεω7 (7)
Further, when the second brake Br2 is turned on and the rotation of the ring gear r is locked, the angular velocity ω5 of the ring gear r is ω5=0, for example. Therefore, the equation (6) is expressed as follows.
ω1=(1+ξ)ω3 (8)
Next, the operation of the driver 1A according to the disclosure will be described below with reference to
When the automatic guided vehicle travels straight, the ECU 30 rotates and drives the motor M at a predetermined speed in a state where the first brake Br1 is turned off and the second brake Br2 is turned on, and the turning of the wheel 9 and the rotation of the ring gear r of the planetary gear mechanism G are locked. Then, the rotation of the motor M is transmitted from the sun gear s of the planetary gear mechanism G to the wheel axle 8 via the planetary gears p and the carrier c, and the wheel axle 8 and the wheel 9 connected to the wheel axle 8 rotate, and the automatic guided vehicle travels straight (forward or backward).
Here, assuming that the angular velocity ω1 of the motor M is 100 as shown in
ω3=ω1/(1+ξ)=100/5=20
Therefore, the rotation speed of the motor M is decelerated to ⅕ (torque is amplified five times), for example, and transmitted to the wheel axle 8 and the wheel 9.
When the automatic guided vehicle turns and travels, the ECU 30 turns off both the first brake Br1 and the second brake Br2 and rotates and drives the motor M at a predetermined speed, as shown in
Here, when the angular velocity ω5 of the ring gear r of the planetary gear mechanism G is obtained by the equation (6), it is obtained that ω5=−5, for example, as shown in
ω5=((1+ξ)ω3−ω1)/ξ
=(5×20−120)/4=−5
Further, when the turning angular velocity ω7 of the wheel 9 is obtained from the equation (7), it is obtained that
ω7=ω5/ε=−5/5=−1
When the automatic guided vehicle turns on the spot while the automatic guided vehicle is stopped, the ECU 30 turns on the first brake Br1, turns off the second brake Br2, and rotates and drives the motor M at a predetermined speed. In this case, since the rotation of the wheel axle 8 (wheel 9) is locked, the rotation of the carrier c of the planetary gear mechanism G connected to the wheel axle 8 is also locked, and as shown in
At this time, as shown in
ω5=−ω1/ξ=−100/4=−25
Further, the turning angular velocity ω7 of the wheel 9 is obtained from the equation (7) as follows (see
ω7=ω5/ε=−25/5=−5
As is clear from the above description, according to the driver 1A according to the disclosure, the driving force of one motor M causes the automatic guided vehicle to travel and turn. Therefore, further miniaturization and power saving of the motor M become possible, and the effects of further power saving and miniaturization/compactness of the driver 1A are achievable.
Features of the above-described preferred embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
While preferred embodiments of the present disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present disclosure. The scope of the present disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2021-089559 | May 2021 | JP | national |