Claims
- 1. A power hammer tool of the type having a piston driven to reciprocate at high speeds, an anvil suspended from the tool impacted by said piston to deliver driving forces to a workpiece, means accommodating axial movement between the anvil and workpiece, a spaced coil spring mounted on the tool, means for holding said coil spring in firm engagement with the anvil to receive vibrations from the anvil and to be compressed against the anvil without collapsing the coils into contact with each other when the tool is downcrowded against the workpiece to deliver driving forces, said spring storing down-crowding and rebound forces from the tool and building up vibrations from the piston blows on the anvil and delivering the stored forces and vibrations through the anvil to the workpiece, and said means accommodating axial movement between the anvil and workpiece permitting the anvil to deliver the stored forces in impulses to the workpiece and form a vibration separation film therebetween.
- 2. In a power hammer tool of the type having a body, a piston slidable in the body, means for driving the piston to reciprocate rapidly in the body and an anvil carried by the body impacted by the piston to drive a tool or workpiece, the improvement of a coil spring mounted on the tool, means for holding said coil spring in firm engagement with the anvil to act between the anvil and the body and adapted to be compressed by the combined weight of the tool and by downcrowding loads applied to the tool for holding the anvil against a workpiece, said spring being additionally momentarily compressed by attempted anvil rebound after each piston blow on the anvil for absorbing rebound energy from the anvil and effective to build up vibration from the piston blows on the anvil for storing energy, and means accommodating axial movement between the anvil and workpiece delivering said energy to the workpiece in impulses on each piston blow.
- 3. A power hammer tool comprising a body having a piston bore, a piston slidable in said bore, means for driving said piston to reciprocate at high speeds in said bore, an anvil having a stem extending into said bore to be impacted by said piston and a head on said stem spaced from the bottom end of the body, a compression coil spring surrounding said stem in thrusting relation between the bottom end of the body and said anvil head, means for holding said coil spring in firm engagement with the anvil head, means for downcrowding said body to compress said spring against said anvil head, said anvil head having an open bottom chamber adapted to slidably receive a workpiece to be impacted by the anvil head, said spring when compressed by said downcrowding of said body holding the anvil against the workpiece, and said compressed spring absorbing rebound energy from the anvil and building up vibrations when the anvil is impacted by the piston causing the anvil to deliver added driving force in impulses to the workpiece.
- 4. A power hammer tool comprising a body having a longitudinal bore therein and an enlarged counterbore opening through the bottom end of the body, a piston slidable in said bore, means for driving said piston to reciprocate in the bore at about 900 to about 3000 strokes per minute, an anvil detachable from said body having a stem extending through said counterbore into said bore and projecting beyond the bottom of said body carrying an enlarged anvil head on the projected end thereof, a collar on said stem in said counterbore, a latch adapted to releasably engage the underface of said collar for retaining the upper end of the stem in said bore, a cylindrical open bottom housing receiving the anvil head therein and the anvil stem therethrough having an apertured top wall, a coil spring in said housing surrounding said anvil stem and compressed between the apertured top wall of the housing and the anvil head, said housing adapted to rotate relative to said body, and said anvil having an open bottom chamber, a workpiece axially shiftable in said chamber and arranged to be struck by said anvil whereby the reciprocating piston will impact the top of the anvil stem to deliver driving blows to the anvil head for transfer to the workpiece and said spring will compress under the weight of the tool body and downcrowding loads applied to the tool body for holding the anvil against the workpiece, for absorbing rebound energy from the anvil and for building up vibration from the piston blows on the anvil stem to deliver added driving force in impulses to the workpiece with the piston blows.
- 5. The power hammer tool of claim 1 wherein the piston is driven to reciprocate at about 900 to about 3000 strokes per minute.
- 6. The power hammer tool of claim 1 wherein the tool has an elongated body with a longitudinal bore opening through the bottom of the body and slidably supporting the piston, the anvil has a stem extending through the open bottom of the body into the bore to be impacted by the piston, and the coil spring surrounds the stem and is compressed against the bottom of the body.
- 7. The power hammer tool of claim 1 wherein the tool has a main elongated body with a bore slidably mounting the piston and an open bottom end, and the anvil is removably suspended from the bottom end of the body with the coil spring compressed between the anvil and the bottom end of the body.
- 8. The power hammer tool of claim 1 wherein the coil spring has a stiffness supporting loads 30 to 50 percent greater than the impact load delivered by the piston to the anvil.
- 9. The power hammer tool of claim 1 including power means for down-crowding the tool.
- 10. The tool of claim 2 including a vibration absorbing washer between the body and the spring accommodating rotation of the anvil and spring relative to the housing.
- 11. The tool of claim 2 wherein the hammer reciprocates at speeds of 900 to 3000 strokes per minute and the vibrations developed in the anvil by the spring are in the sonic and ultrasonic range.
- 12. The tool of claim 2 including a housing bottomed on the bottom of the tool body receiving the spring and guiding the anvil.
- 13. The tool of claim 2 wherein the means holding the coil spring in firm engagement with the anvil is a boss receiving the bottom end coil of the spring therearound and a rib on the boss overlying the bottom end coil.
- 14. The tool of claim 3 wherein the spring absorbs rebound energy of the anvil after impact blows by the piston and stores the rebound energy for delivery to the anvil with the next piston blow on the anvil.
- 15. The tool of claim 3 wherein the spring is easily replaceable to satisfy working conditions for the tool.
- 16. The tool of claim 3 wherein a latch on the tool body releasably retains the stem in the bore.
- 17. The tool of claim 3 including means firmly seating the spring on the anvil head.
- 18. The tool of claim 4 wherein the spring is sufficiently stiff to maintain the coils in spaced relation on application of maximum downcrowding loads.
- 19. The tool of claim 4 wherein the spring builds up vibrations at least into the sonic range.
- 20. The method of increasing the driving force of power hammers of the type having tool bodies with power driven rapidly reciprocating pistons impacting anvils to drive workpieces which are axially shiftable relative to the anvil which comprises, incorporating a compression spring between the tool body and anvil in firm engagement with the anvil, downcrowding the body to compress the spring to hold the anvil against the workpiece, and selecting the stiffness and length of the spring to prevent collapse of the spring under the downcrowding load, to elongate from its downcrowded loaded position to a length sufficient to maintain the anvil thrusting against the workpiece, to shorten from said elongated length for absorbing rebound energy of the anvil after impact by the piston while continuing to hold the anvil thrusting against the workpiece, and to build up vibrations from the piston blows on the anvil for causing the anvil to deliver added driving force in impulses to the workpiece.
- 21. The method of increasing the driving force of a power hammer tool with a high speed piston impacting an anvil without requiring increased power input which comprises, spring loading the anvil of the tool against a workpiece movable axially relative to the anvil through a spaced coil compression spring, maintaining the spring in firm engagement with the anvil, selecting the stiffness of the spring to maintain the coils in spaced relation under said load, selecting the length of the spring to elongate from its loaded compressed position sufficiently to follow the anvil after impact and hold the anvil against the workpiece, compressing the spring from its elongated condition after impact of the anvil by the piston for absorbing rebound energy from the anvil without rebounding the tool, continuing the load on the anvil to advance the tool, building up vibrations through the spring from the impact blows on the anvil to vibrate the anvil on the workpiece at a high frequency, and delivering energy stored in the spring from the load, from the rebound and from the vibrations in impulses to drive the workpiece.
- 22. An attachment for a power hammer having a body with an open bottom portion, a piston slidable in the body, a driver in the body reciprocating the piston at high speeds and a retaining device at the bottom of the body, said attachment comprising a stem adapted to project into the open bottom of the housing to be impacted by said piston, means on said stem engageable with said retaining device to suspend the stem from the body, an anvil head on said stem, an open coil spring surrounding said stem and thrusting at opposite ends against the body and against the anvil, and means adapted to suspend a tool from said anvil in axially shiftable relation, said tool body adapted to be downcrowded to compress said spring for holding the anvil against the workpiece, and said spring being effective to build up vibrations in the anvil when the anvil head is struck by said piston to cause the anvil to dance on the workpiece.
- 23. An attachment for a power hammer having a body with an open bottom end, a piston slidable in the body, a drive in the body reciprocating the piston at high speeds, and a latch at the bottom of the body, said attachment comprising an open-ended housing, an anvil head projecting into the open bottom of the housing, a stem secured to the top of the anvil head projecting through the housing and extending above the open top of the housing to project into the open bottom of the tool body for receiving impact blows from the piston, means on said stem to engage said latch to suspend the anvil from the body, a coil spring surrounding the stem in the housing compressed between the anvil head and the top of the housing and effective to seat the top of the housing against the bottom of the body, said anvil head having an open bottom tool recess, means freely suspending a tool in said recess to be impacted by said anvil, and said spring being effective to vibrate said anvil head when said stem is impacted by said piston to cause said anvil head to dance on said tool and break up the impact blows of said hammer into high frequency impulses.
RELATED APPLICATION
This application is a continuation-in-part of my copending U.S. Pat. Application entitled "Post Driving Machine" Ser. No. 575,462 filed May 7, 1975.
US Referenced Citations (14)
Foreign Referenced Citations (3)
Number |
Date |
Country |
955217 |
Dec 1956 |
DEX |
560587 |
Apr 1975 |
CHX |
278075 |
Nov 1970 |
SUX |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
575462 |
May 1975 |
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