The present invention is directed to drives of a reel changer. The drive includes at least one electric motor which drives a material reel, held in the reel changer, in a rotational manner.
EP 1 155 987 A2 discloses a reel changer for a printing press. To drive the supply reels in this reel changer, three-phase asynchronous motors, general rotary current motors or alternating current motors, universal motors, or direct current motors are provided. In accordance with one embodiment, the supply reels may be driven only on one side of the supply reel. The supply reel is mounted on the opposite side, without a drive, in a rotational support.
DE 102 24 839 A1 also discloses a drive for a reel changer for a printing press.
DE 94 09 754 U1 discloses a winding machine for bandages and bindings. A winding axis of the winding machine is driven by a synchronous motor.
DE 41 26 392 C1 and DE 31 11 990 C2 both disclose that the use of synchronous motors is known in the field of winding machines.
The subsequently published document EP 1 460 010 A2 discloses a machine having an electric motor, which is preferably embodied as a synchronous motor and which is used to directly drive a winding core of a wound reel.
DE 1 599 036 discloses a winding device having a spreader head comprised of segments. The segments are arranged in the shape of a ring around a rotatable roll shaft which is provided with cam surfaces. In the case of axial displacement relative to the roll shaft, the segments may be moved in a radial direction towards or away from the axis of the shaft. The segments are held in their spread position by a spring which is working in the axial direction. These segments may be released from their spread position by the use of a pressurized piston that acts against the force of the spring in the opposite direction.
EP 0 981 443 B1 discloses a hollow shaft motor of a rotating cylinder or of a roll in a rotary printing press.
EP 1 155 987 A2 discusses a drive for a reel changer and having at least one motor as the central drive of a paper reel. The rotational momentum or the drive force of the motor is transferred to the core of a paper reel by tension pins.
WO 02/24564 A1 describes an adjusting element for a tension shaft in a reel changer. A core may be fixed on the tension shaft. To fix the core onto the tension shaft, pressure springs are used to push knee levers outwardly in the direction of clamping jaws that have been provided. An adjusting element may be displaced, in an axial direction, in a hollow shaft by a fluid-driven piston to activate the clamping jaws, such that the clamping jaws are pressed outwards and thereby fix the core into place. To strip off a used core, an ejector device is arranged on the tension shaft. The ejector device is mounted on the hollow shaft in an axially displaceable fashion and rotates, along with the hollow shaft, around a central axis in a housing.
The published document WO 2005/056195 A1 discloses an electric motor with permanent magnets for a reel changer of a printing press.
WO 99/55533 discloses a roller or cylinder of a printing press that is driven by an electric motor with permanent magnets.
In generally known drives, which directly drive the supply reel in a core drive, without the intermediate connection of a drive or a device for transferring rotational momentum, such as a belt, the rotational momentum is transferred to the core of a supply reel by the use of cones, in a positive and/or frictional connection. It is not possible to tense the cones. Tensible cones are known in reel changers with belt drives.
The object of the present invention is to provide drives for a reel changer of a printing press.
This object is attained according to the invention by the provision of a drive for a reel changer that includes at least one electric motor. A material reel that is held in the reel changer on a receiving unit, and upon which a material web may be wound, may be driven in a rotational manner by the electric motor which is embodied as a synchronous motor. The motor may have a drive shaft which is in a coaxial central position relative to the receiving unit. This drive shaft may be a hollow shaft. The receiving unit may have radially movable clamping jaws.
One advantage of the drive, in accordance with the present invention, lies especially in the fact that a field-suppressible synchronous motor is provided. Such synchronous motors have an extraordinarily broad output spectrum and may be produced in a cost-effective fashion. Due to their motor characteristics, such synchronous motors are particularly suitable for use in driving reel changers of a printing press.
In generally known drive devices for reel changers, driving cones are normally provided. These driving cones engage the interior of the core of a supply reel such that rotational momentum may be transmitted to the supply reel. These cones are driven by the drive shaft of the electric motor which is provided for driving purposes. In order to simplify the device and to thereby achieve a cost savings, one preferred embodiment of the present invention provides for the drive shaft of the synchronous motor to be able to engage in the supply reel, and in particular in the core of the supply reel, such that rotational momentum may be transferred from the motor. The drive cone is disposed directly on the armature of the synchronous motor, and in particular is disposed on the armature in a rigid manner.
Carrier elements on the drive shaft, which are provided for the transfer of rotational momentum, should preferably be connected to the drive shaft in a rigid manner, and most preferably as one piece. In this manner, it is possible to omit additional, extremely expensive adjustment mechanisms that would otherwise be necessary for adjusting the carrier elements.
One particular advantage of the reel changer in accordance with the present invention, which is driven only on one side by the use of an electric motor, lies in the fact that the opposite side, drive-free rotational support is also able to accept axial forces along the central axis of the supply reel, in particular while placing the reel on the axis. As a result, it is thus possible, in particular, for the axial support on the side of the electric motor to have a correspondingly weaker construction.
The receptacles, which are adapted for storing the supply reel, should preferably have the same construction on both sides of the supply reel so that costs may be saved by using identical parts. Both receptacles should be rotationally mounted, with only one receptacle being driven by the synchronous motor.
In a further advantageous embodiment of the present invention, it is possible for a free tail of the material web wound on the supply reel to be wound back onto the supply reel with the aid of the synchronous motor.
A further advantage of the present invention particularly lies in combining the generally already known virtues of a tensile receiving shaft with the advantages of a direct central drive of a supply reel. In this manner, the component cost, as well as the complexity of the machine are reduced. The device of the present invention overall is more compact and simpler than prior devices, while maintaining at least an equally high level of functionality. On the receiving shaft, there is a fixing device that may be set to either a work position or an idle position in order to either fix the core of a supply reel in the receiving position or to release it again. The rotational drive momentum is transferred to the supply reel through a hollow shaft which is provided as a motor drive shaft, and which is preferably embodied as one piece with the receiving unit.
The process of fixing the reel onto the receiving unit may be activated by the use of an adjustment element that is axially mounted in the hollow shaft. The hollow shaft has recesses in which a spring element is disposed. The spring element ensures that a core tension acts on the adjustment element so that the adjustment element guides the fixing device back into an idle position that fixes the supply reel in place. An activation device is arranged on the adjustment element, on a side that is opposite to the receiving unit in an axial position. This activation device switches the adjustment element into a working position, which releases the supply reel. In addition, a decoupled arrangement is provided, in the idle position, between the fixed activation device and the adjustment element that rotates with the hollow shaft and which is due to a distance that arises between these two components. The purpose of this arrangement is to prevent friction between the fixed activation device and the rotating adjustment element.
It is practical for the activation device to be diaphragm or a membrane cylinder that is disposed in an extended axial direction of the adjustment element. In order to be able to construct the diaphragm cylinder in a smaller fashion and to make the device more compact, the activation device is a lever mechanism with a lever arm that may be activated by a diaphragm cylinder which is disposed in a parallel axis orientation with respect to the electric motor.
Two receiving shafts, for use in guiding a supply reel, may each have an electric motor as a drive. In this manner, the rotational momentum output, which would otherwise be required from one electric motor, is divided between two electric motors, which two electric motors can therefore each have smaller dimensions.
An ejector unit, for use in removing the material reel from the receiving unit, may be disposed in the axial direction and concentric to the receiving unit. In order to activate the ejector unit, the adjustment element may be used. More preferably, pneumatic cylinders may be provided and which are embodied parallel to the central axis.
Preferred embodiments of the present invention are shown in the drawings and are described in greater detail below.
Shown are in:
Referring initially to
An axial adjustor 07, which, as may also be seen in
On an opposite side of the reel changer 01, another bracket 12 is provided and which second bracket 12 may also be moved in the direction of the longitudinal axis of the supply reel 02 by the use of an axial adjuster 13. A drive-free rotational support 14 is provided on the second bracket 12 and absorbs the weight forces of the supply reel 02, on the side of the supply reel 02 that is opposite to the synchronous motor 03. A receiving unit 16 extends axially from the side of the rotational support 14 and facing the supply reel 02. This second receiving unit is essentially structurally identical to the first receiving unit 06 and also comes into engagement with the interior of the core 09. On the side of the rotational support 14, which is opposite from the second receiving unit 16, a drive-free shaft 17 is provided, with which the rotational support 14 is supported, extending in the direction of the longitudinal axis of the supply reel 02, on the bracket 12, such that larger axial forces may also be absorbed by the rotational support 14.
At a minimum, distances between bearing points and the two receiving units 06; 16 are equal. One bearing point of each receiving unit 06; 16 is disposed on each of the opposite sides of the brackets 08; 12. A distance between the two bearing points of each of the first and second receiving units 06; 16 corresponds approximately to a width of each of the bracket 08; 12.
In
The synchronous motor 03 is embodied as a field-suppressible, synchronous motor 03. Motor 03 may be operated with a field suppression of a ratio of up to 1:10. The motor 03 has six poles and one electrical exciter. In particular, the armature of the synchronous motor 03 has poles comprising permanent magnets and the stator of the synchronous motor 03 has an electrical exciter. The permanent magnets preferably utilize rare-earth materials.
A constant idle momentum of the synchronous motor 03 lies in the range of 100 Nm to 200 Nm. A maximum rotational momentum lies in the range of 600 Nm to 800 Nm, and in particular at approximately 700 Nm. Moreover, the synchronous motor 03 has a theoretical no-load rotational speed in the range of 500 rpm to 600 rpm.
A frequency transformer is connected upstream of the synchronous motor 03 for the purpose of regulating the rotational speed of motor 03.
A rotational angle sensor is also provided on the motor 03. A rotational axis of this rotational angle sensor is disposed coaxially to the rotational axis of the armature of the synchronous motor 03. Furthermore, a rotational axis of the supply reel 02 and a rotational axis of the armature of the synchronous motor 03 are disposed coaxially of one another.
A cooling device, which is preferably embodied in the manner of a fan, is provided on the synchronous motor 03. In generator operation, the synchronous motor 03 itself may be used as a braking device.
In a particular embodiment, the synchronous motor 03 is embodied as a shell-type motor.
In a preferred embodiment, a braking device 24, and in particular a friction brake, is disposed on the synchronous motor 03, as is depicted schematically in
The braking device 24 shown in
The braking device 24, which, in particular, is a disc or disc brake device, is preferably disposed concentrically to the armature of the electric motor 03 is and connected to the motor, and preferably to the hollow motor drive shaft 04, in a rotationally secure manner.
In
The electric motor 03 has a hollow shaft 04 as its drive shaft 04. The drive shaft 04 is connected to a reel core receiving unit 05, and preferably is formed in one piece. Drive shaft 04 is, at the same time, the rotor of the electric motor 03. The reel core receiving shaft 05 is a tensioning spindle 05 and has adjustable clamping jaws 26 as its fixing element 26, which adjustable clamping jaws 26 are shown abstractly and symbolically as a cone in
By axially displacing the actuating shaft 29, the clamping jaws 26 are either pushed outwards against the reel core 27 or are pulled inwards towards the central axis. The clamping jaws 26 are pulled in when a new supply reel 02 is to be received on the reel core receiving shaft, or when the reel core 27 of the supply reel 02 is to be released from the reel core receiving shaft 05.
The actuating shaft 29 is displaced axially within the hollow drive shaft 04 by an actuation device 30 which is located on the end of shaft 29 facing away from the reel core receiving unit 05. The actuation device 30 may be any device, which is generally known from the prior art, and that is able to move a body under pressure and/or tension into at least two positions. The actuation device 30 may be a generally known fluid-driven piston that exerts its pressure forces on the actuating shaft 29 in the axial direction and is therefore shown symbolically as an arrow in
In its side which is facing away from the receiving shaft 05, the hollow shaft 04 has a recess 31 generally in the shape of an axial cylinder in which recess 31 disc springs 32 are disposed, and which function as a spring device 32. The disc springs 32 are constrained by a piston 33 that is connected, in a fixed manner, to the actuating shaft 29. The disc springs 32 are therefore located in a core-shaped intermediate chamber 31 that is defined, on the side facing the reel core receiving unit or tensioning spindle 05, by a stop that is fixed in place in the hollow shaft 04 and on the opposite side by the movable piston 33. If the disc springs 32 are in a relaxed, rest position, the adjustable clamping jaws 26 in the receiving shaft 05 are pushed outwards to the maximum extent. If the piston 33 is pushed into a working position, by the actuation device 30, and is moved toward the receiving shaft 05, then the clamping jaws 26 move inwards towards the center axis. The core 27 of a supply reel 02 may then be released by the receiving shaft 05 and a new core 27 may be received. The hollow shaft 04 is rotatably supported in the electric motor 03 by the use of the roller bearing 34 which are depicted schematically in
To control the synchronous motor 03, a transmitter 37 is connected, by the use of a belt or a toothed chain, to the drive shaft 04. The transmitter 37 detects the exact position and speed of the electric motor 03 and the electric motor 03 is actuated accordingly. Otherwise, explicit reference is hereby made to the special arrangement shown and to its depiction in the drawings as being essential.
On the outermost radius of the electric motor 03, and on the shortest end of the lever arm 38, a fixed pivot point is arranged. On its opposite end, the lever arm 38 is movable in the axial direction of the electric motor 03 and is displaced by the diaphragm cylinder 35. At the level of the movable piston 33, a ring or a ball is located on the lever arm and that presses on the piston 33 in order to activate the actuating element 29, when the lever arm 38 is pivoted by the diaphragm cylinder 35 in the axial direction towards the tensioning spindle 05. Here, the level or translation ratio of the lever arm 38 is preferably i=3.4, i.e., the lever arm 38 which is activated by the diaphragm cylinder 35 preferably corresponds to 440 length units, with the lever arm 38 pressing on the piston 33 preferably corresponding to 130 length units. Thus, the diaphragm cylinder 35 can have a correspondingly smaller construction than was required in the embodiment in accordance with
Both of the depicted pairs of receiving units 05; 06; 16 may be pivoted around a common pivot axis with two axially coordinated supply reels 02 or scrap reels. This pivot motion is made possible by an actuator 22. In this reel changer 01, each pair of receiving units 05; 06; 16 is driven on only one side by the use of one drive motor 03. It is also possible for both pairs of receiving units 05; 06; 16 to be disposed on the same side of the reel changer 01. The adjustment of each of the receiving units 05; 06; 16 in the axial direction of the supply reel 02 is made by a dedicated actuator 21, generally as depicted in
The constantly changing diameter of the reel dRoll and the fixed web tension FWeb are governed by the equation MRoll=FWeb*dRoll/2, where MRoll is the braking momentum of the reel. This necessitates a broad adjustment range of the braking momentum of the reel, which braking momentum must be controlled according to the diameter of the reel or must be regulated by a tensile force regulator.
In order to keep the tension of the web at a desired target value, with a high degree of precision, it is necessary to determine the precise diameter of the reel. Because reels are used that each have different initial diameters, it is expedient for the specific reel diameter to be determined automatically with the aid of the machine conductivity. If the diameter is known, the desired target value of force on the web is controlled using the equation MRoll=FWeb*dRoll/2. In so doing, speed-dependent, non-linear values, such as the friction of the reel, are also compensated for. In addition, an optional, superimposed PID regulator adjusts for unknown disturbance variables as well as for changes to system values with the aid of the target web tension value.
The momentum control of the motors is realized by a digital rotational speed regulator with a limiter. In the case of a web tear, this rotational speed regulator, with a target value of 0, prevents the reel from accelerating in an uncontrolled fashion. The speed regulator brakes, and electrically holds the reel, in this case until it is stationary.
In addition, the web tension can be reduced to a predefined value when the machine is idle.
While preferred embodiments of drives pertaining to a reel changer, in accordance with the present invention, have been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that various changes in, for example, the overall sizes of the reels, the source of the compressed air for the diaphragm cylinders and the like could be made without departure from the true spirit and scope of the present invention which is accordingly to be limited only by the appended claims.
Number | Date | Country | Kind |
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10 2004 004 759.6 | Jan 2004 | DE | national |
10 2004 030 490.4 | Jun 2004 | DE | national |
This application is the U.S. national phase, under 35 USC 371, of PCT/EP2005/050308, filed Jan. 25, 2005, published as WO 2005/073114 A2 on Aug. 11, 2005 and claiming priority to DE 10 2004 004 759.6, filed Jan. 30, 2004 and to DE 10 2004 030 490.4, filed Jun. 24, 2004, the disclosures of which are expressly incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/50308 | 1/25/2005 | WO | 7/26/2006 |