1. Field of the Invention
The present invention relates to a driving apparatus for a recording head or beads capable of ejecting inks of different colors, applicable to a color inkjet printer or the like, and also relates to an image recording apparatus including the driving apparatus.
2. Description of Related Art
Color inkjet printers are generally classified into two types. The first type has a single recording head including nozzle rows corresponding to the respective colors, for example, four colors of yellow (Y), magenta (M), cyan (C), and black (B). The second type has recording heads corresponding to the respective colors. Actuators are provided so as to correspond to the respective nozzles. Inks are ejected through nozzles by driving the corresponding actuators.
In printers of the above constructions, if a large number of actuators corresponding to the respective nozzles are driven at the same time, there may arise a problem of overcurrent or crosstalk. To relieve the problem, JP-A-5-138900 discloses a technique in which timings for supplying drive signals to actuators are staggered little by little. More specifically, a timing generator block generates waveform signals in which timings of rising edges of pulses are staggered from one another. Each recording head selects one of the waveform signals to be used as a drive signal for the actuators of the recording head. In this manner, the actuators of each recording head can be driven at timings different from the actuators of the other recording heads. The above problem can be relieved thus.
On the other hand, in recent years, for tone control and hysteresis control, a technique is adopted in which waveform signals different from one another in shape for one dot are selectively used as actuator driving signals, as disclosed in JP-A-2000-158643. The hysteresis control is for relieving a problem in which vibration upon driving an actuator remains to affect the later driving operation. More specifically, a waveform signal to be used to form a present dot is selected depending on the absence or presence of a dot immediately before and/or after the present dot. In this technique, the waveform signals for forming one dot differ from each another in the number of pulses, pulse width, pulse height, and the like. For example, the various numbers of pulses for one dot can vary the number of ink ejections for one dot and therefore the total quantity of dropped ink for one dot. This can realize tone control. On the other hand, the various widths of pulse to form one dot, for example, can realize hysteresis control.
In the former of the above-described two techniques, waveform signals generated in the timing generator block are identical in the number of pulses for one dot, and pulse width, and pulse height. The waveform signals differ from one another only in timing of rising edge of pulse. In the former technique, therefore, tone control and hysteresis control are impossible.
In the latter of the above-described two techniques, waveform signals are repeatedly output at constant intervals and the waveform signals themselves are used as timing signals for driving actuators. Therefore, if this technique is applied to a color printer and each color recording head is intended to be time-divisionally driven like the former technique, the waveform signals must be supplied to each recording head. As a result, a great number of signal lines are required between the recording heads and the printed circuit board in the printer body. This brings about a problem of difficulty of routing of the signal lines. In addition, there may arise problems of increasing the manufacturing cost of the printer and complicating the construction.
An object of the present invention is to provide a driving apparatus for a recording head or heads in which the number of signal lines between each recording head and a printed circuit board in the machine body can be decreased, and also to provide an image recording apparatus including the driving apparatus.
According to an aspect of the present invention, a driving apparatus for at least one recording head comprises a first waveform signal receiver that receives, through signal lines, waveform signals representing various recording modes, a first drive signal provider that generates drive signals on the basis of the waveform signals received by the first waveform signal receiver, and supplies the drive signals to one of recording element groups included in the at least one recording head, a first delay circuit that delays the waveform signals received by the first waveform signal receiver, and a second drive signal provider that generates drive signals on the basis of the waveform signals delayed by the first delay circuit, and supplies the drive signals to another recording element group.
According to the invention, the first drive signal provider generates drive signals on the basis of the waveform signals received by the first waveform signal receiver, and supplies the drive signals to one of the recording element groups, and the second drive signal provider generates drive signals on the basis of the waveform signals delayed by the first delay circuit, and supplies the drive signals to another recording element group. Therefore, the number of signal lines between the recording head or heads and the printed circuit board in the machine body can be decreased.
According to another aspect of the present invention, an image recording apparatus comprises a waveform signal generator that generates waveform signals representing various recording modes, at least one recording head including recording element groups, and a driving apparatus that drives the at least one recording head. The driving apparatus comprises a first waveform signal receiver that receives, through signal lines, the waveform signals generated by the waveform signal generator, a first drive signal provider that generates drive signals on the basis of the waveform signals received by the first waveform signal receiver, and supplies the drive signals to one of the recording element groups included in the at least one recording head, a first delay circuit that delays the waveform signals received by the first waveform signal receiver, and a second drive signal provider that generates drive signals on the basis of the waveform signals delayed by the first delay circuit, and supplies the drive signals to another recording element group.
According to the invention, because the driving apparatus can bring about an decrease in the number of signal lines between the recording head or heads and a printed circuit board in the machine body, increase in manufacturing cost of the image recording apparatus and complication of construction of the image recording apparatus can be suppressed;
Other and further objects, features and advantages of the invention will appear more fully from the following description taken in connection with the accompanying drawings in which:
Hereinafter, preferred embodiments of the present invention will be described with reference to drawings
First will be described a color inkjet printer (image recording apparatus) including therein a driver IC (driving apparatus) for a recording head according to a first embodiment of the present invention. The color inkjet printer 1 of this embodiment is a serial printing type, in which a non-illustrated carriage is provided so as to be movable parallel to a record medium such as a paper, and a recording head 6 and a driver IC 11 are mounted on the carriage, as illustrated in
As illustrated in
The whole construction of a nozzle and the corresponding ink passage and actuator of this embodiment corresponds to a “recording element” of the present invention. In this embodiment, recording elements are classified into groups corresponding to the respective colors.
The printed circuit board 28 includes therein a waveform signal generator 28a for generating three waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 different in shape from one another. As shown in the upper portion of
In this embodiment, “the number of ink ejections for one dot”, that is, the tone level of one dot corresponds to the “recording mode” of the present invention.
As illustrated in
The electric construction of the driver IC 11 will be described with reference to
The driver IC 11 includes therein a waveform signal receiver (first waveform signal receiver) 12a for receiving through signal lines the first to third waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 generated by the waveform signal generator 28a in the printed circuit board 28 in the printer body. The driver IC 11 further includes therein four shift registers 20, 21, 22, and 23; four delay flip-flops 24, 25, 26, and 27; and first, second, third, and fourth drive signal providers 13, 14, 15, and 16, so as to correspond to the respective colors. The driver IC 11 further includes therein a first delay circuit 17, a second delay circuit 18 connected in series to the first delay circuit 17, and a third delay circuit 19 connected in series to the second delay circuit 18.
To the uppermost shift register 20 of the four shift registers 20 to 23 of
The bit length L of each shift register 20 to 23 is represented by L=N×P, where N is the number of nozzles included in each nozzle row 56a to 56d and P is the number of bits of image data. In this embodiment, N=75 and P=2 and therefore L=150. In accordance with rising edges of the transfer clock CLK, each shift register 20 to 23 converts the serially input image data SIN_0 and SIN_1 into parallel image data S*-0 and S*-1 for the nozzles of the corresponding nozzle row 56a to 56d and then outputs them to the corresponding delay flip-flop 24 to 27. Here, the symbol * represents a number of 0 to 74, 75 to 149, 150 to 224, or 225 to 299 for the seventy-five nozzles included in each nozzle row 56a to 56d.
Each delay flip-flop 24 to 27 is a latch circuit. In accordance with rising edges of the strobe control signal STB being sent from the printed circuit board 28 in the printer body, each delay flip-flop 24 to 27 outputs as selection signals SEL*-0 and SEL*-1 the image data S*-0 and S*-1 sent from the corresponding shift register 20 to 23. The delay flip-flops 24 to 27 each have the same bit length as the shift registers 20 to 23,
The drive signal providers 13, 14, 15, and 16 include multiplexers 13a, 14a, 15a, and 16a as waveform selectors, and drive buffers 13b, 14b, 15b, and 16b, respectively.
Each multiplexer 13a to 16a receives three waveform signals directly from the waveform signal receiver 12a or through one or ones of the first to third delay circuits 17 to 19, in addition to the selection signals SEL*-0 and SEL*-1 from the corresponding delay flip-flop 24 to 27. The uppermost multiplexer 13a of the four multiplexers 13a to 1a of
On the basis of the selection signals SEL*-0 and SEL*-1, each multiplexer 13a to 16a selects one of the three waveform signals WAVEx_1, WAVEx_2, and WAVEx_3, where x=0 for the waveform signals having passed through no delay circuit and x=1 to 3 for the waveform signals having passed through the first to third delay circuits 17 to 19, respectively. Each multiplexer 13a to 16a then outputs one selection waveform signal SW* for each nozzle of the corresponding nozzle row 56a to 56d. More specifically, there are four combinations of the selection signals SEL*-0 and SEL*-1 as “0” and “0”, “0” and “1”, “1” and “0”, and “1” and “1”. In accordance with the respective cases, each multiplexer 13a to 16a selects “no ejection” and the waveform signals WAVEx_1, WAVEx_2, and WAVEx_3. Such selection signals SEL*-0 and SEL*-1 are provided for each nozzle. Therefore, the total quantity of dropped ink for one dot can vary from nozzle to nozzle to realize tone control.
Each drive buffer 13b to 16b generates a drive signal DR of a predetermined voltage to each actuator of the corresponding actuator group 60a to 60d on the basis of the selection waveform signal SW* output from the corresponding multiplexer 13a to 16a. Each drive buffer 13b to 16b then supplies the drive signal DR to each actuator of the corresponding actuator group 60a to 60d. Thus, actuators of each actuator group 60a to 60d are driven to eject ink through the corresponding nozzles.
The electric construction of the delay circuits 17 to 19 will be described in more detail with reference to
The delay circuit 17 has three input ports A0, A1, and A3 and three output ports Y0, Y1, and Y2. The delay circuit 17 includes four delay flip-flops 29 between each pair of input and output ports. Each delay flip-flop 29 receives the clock signal DCLK being sent from the printed circuit board 28 in the printer body and transfers data from the input (D) side to the output (Q) side in accordance with the rising edge of the clock signal DCLK. In this embodiment, while the rising edge of the clock signal DCLK appears four times, data is transferred from each of the input ports A0, A1, and A2 to the corresponding one of the output ports Y0, Y1, and Y2.
As apparent from
As described above, in the driving apparatus for a recording head, i.e., the driver IC 11, according to the first embodiment of the present invention, each of the first to fourth drive signal providers 13 to 16 generates drive signals DR* on the basis of three waveform signals received by the waveform signal receiver 12a or three waveform signals WAVEx_1, WAVEx_2, and WAVEx_3 obtained by delaying the above three waveform signals, and supplies the drive signals DR* to the corresponding one of the actuator groups 60a to 60d. For example, when the waveform signal generator 28a generates three waveform signals for each of four actuator groups 60a and 60d and sends the waveform signals in parallel, twelve signal lines in total are required between the recording head 6 and the printed circuit board 28 in the printer body. Contrastingly in this embodiment, although four actuator groups exist, only three waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 for one actuator group 60a suffice. Therefore, the number of signal lines between the recording head 6 and the printed circuit board 28 in the printer body can be relatively decreased to three.
From the viewpoint of effect to the printer 1, because the number of signal lines between the recording head 6 and the printed circuit board 28 in the printer body can be decreased by using the driver IC 11, increase in manufacturing cost of the printer 1 and complication of construction of the printer 1 can be suppressed.
In addition, because the driver IC 11 of this embodiment includes the delay circuits 17 to 19, the driving timings of the actuator groups 60a to 60d can be staggered from one another by the time corresponding to the delay quantity. By controlling the delay quantity to an adequate value, the problems of overcurrent and crosstalk can be relieved.
Assuming that the number of actuator groups is N where N is a natural number of three or more (N=4 in this embodiment), the driver IC 11 of this embodiment includes, in addition to the first delay circuit 17, the second to (N−1)th delay circuits (the second and third delay circuits 18 and 19 in this embodiment) connected to the first delay circuit 17 for further delaying the respective waveform signals having been delayed by the first delay circuit 17. Therefore, even when the number of actuator groups is large, because the waveform signals delayed by the delay circuit 17 to 19 can be supplied to each actuator group, the above-described effect of relatively decreasing the number of signal lines can be obtained.
In addition, the second and third delay circuits 18 and 19 are connected to the first delay circuit 17 in series. Therefore, waveform signals obtained by delaying the respective first to third waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 in order can be supplied to each actuator group. Thus, the above-described problems of overcurrent and crosstalk can be relieved more effectively.
In the above-described first embodiment, four flip-flops 29 are provided between each pair of input and output ports of the delay circuit 17 as illustrated in
Next, a driver IC for a recording head (driving apparatus) according to a second embodiment of the present invention will be described with reference to
Although the printed circuit board 28 in the printer body is omitted in
The driver IC 111 of this embodiment has two first waveform signal receivers 12a and 12b and two second waveform signal receivers 30a and 30b. Each of the first waveform signal receivers 12a and 12b receives one set of waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 generated by the waveform signal generator 28a. Each of the second waveform signal receivers 30a and 30b receives the other set of waveform signals α WAVE0_1, α WAVE0_2, and α WAVE0_3 generated by the waveform signal generator 28a. The driver IC 111 includes two delay circuits 157 and 158 different in construction from the delay circuits 17 to 19 of the driver IC 11 of the first embodiment. The first waveform signal receivers 12a and 12b are connected to multiplexers 13a and 15a corresponding to yellow (Y) and cyan (C), respectively. The second waveform signal receivers 30a and 30b are connected to the first and second delay circuits 157 and 158, respectively.
One set of waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 input to the first waveform signal receivers 12a and 12b are supplied to the multiplexers 13a and 15a corresponding to yellow (Y) and cyan (C) without passing through any delay circuit. On the other hand, the other set of waveform signals α WAVE0_1, α WAVE0_2, and α WAVE0_3 input to the second waveform signal receivers 30a and 30b passes through the first and second delay circuits 157 and 158 and then they are supplied as waveform signals WAVE1_1, WAVE1_2, and WAVE1_3; WAVE2_1, WAVE2_2, and WAVE2_3 to multiplexers 14a and 16a corresponding to magenta (M) and black (Bk), respectively.
The electric construction of the delay circuits 157 and 158 will be described,
As illustrated in
The first input ports A0, A1, and A2 are connected to the second waveform signal receivers 30a and 30b. The second input ports B0, B1, and B2 are connected to the first waveform signal receivers 12a and 12b. The output ports Y0, Y1, and Y2 are connected to the multiplexers 14a and 16a. The output ports Y0, Y1, and Y2 of the delay circuits 157 and 158 outputs three waveform signals WAVE1_1, WAVE1_2, and WAVE1_3; WAVE2_1, WAVE2_2, and WAVE2_3, respectively.
As shown in
Thus, in accordance with the input signals to the nA/B and TAP terminals, each of the delay circuits 157 and 158 outputs the three waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 received through the first waveform signal receivers 12a and 12b, after being delayed, or outputs the three waveform signals α WAVE0_1, α WAVE0_2, and α WAVE0_3 received through the second waveform signal receivers 30a and 30b, with no delay. In addition, the degree of delay of the waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 can be changed in accordance with the input signals to the nA/B and TAP terminals, as shown in
As described above, in the driving apparatus for a recording head, i.e., the driver IC 111, according to the second embodiment of the present invention, because the delay circuits 157 and 158 are constructed as described above, the construction for generating drive signals DR* on the basis of signals obtained by delaying one set of waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 and the construction for generating drive signals DR* on the basis of the other set of waveform signals α WAVE0_1, α WAVE0_2, and α WAVE0_3 can be united.
In addition, this embodiment is constructed such that the degree of delay can be changed in accordance with the input signals to the nA/B and TAP terminals of the delay circuits 157 and 158, as shown in
In the driver IC 111 of the second embodiment, even when one or both of the two second waveform signal receivers 30a and 30b are omitted or not used, the present invention is applicable. In such cases, no signal is input to any of the first input ports A0, A1, and A2 of one or both of the delay circuits 157 and 158. Examples of those cases will be described with reference to
In this example, because both the second waveform signal receivers 30a and 30b as illustrated in
In this example, because the second waveform signal receiver 30a as illustrated in
As described above with reference to
In the above-described first and second embodiments, one set of three waveform signals WAVE0_1, WAVE0_2, and WAVE0_3; or α WAVE0_1, α WAVE0_2, and α WAVE0_3 are supplied to each of the actuator groups 60a to 60d, as illustrated in
In the above-described embodiments, three waveform signals WAVE0_1, WAVE0_2, and WAVE0_3 in one set are distinguished from one another by the number of pulses for one dot, as shown in
In the above-described embodiments, recording elements are classified into groups corresponding to the respective colors, and the combination of each of the nozzle rows 56a to 56d and the corresponding one of the actuator groups 60a to 60d is regarded as one recording element group. However, the present invention is not limited to that. For example, the nozzles constituting one nozzle row may be classified into groups.
In the above-described embodiments, a single recording head 6 is used that includes the nozzle rows 56a to 56d for the respective colors. However, recording heads each corresponding to a single color may be used. Further, the number of colors is not limited to four such as yellow, magenta, cyan, and black. Any number of colors can be used though the number of colors must be two or more. Further, the combination of colors may be various.
In accordance with the number of colors, the circuit construction of the driver IC 11 or 111, more specifically, the number of circuit components, such as the shift registers 20, 21, 22, 23; the delay flip-flops 24, 25, 26, 27; and the drive signal providers 13, 14, 15, 16, may be changed. Further, the number of delay circuits may be changed adequately.
Although the delay circuits 17 to 19 of the first embodiment are connected to each other in series, they may be connected to each other in parallel. Although the delay circuits 157 and 158 of the second embodiment are connected to each other in parallel, they may be connected to each other in series. By connecting delay circuits to each other in series, the problems of overcurrent and crosstalk can be relieved more effectively because waveform signals delayed in order can be supplied to an actuator group corresponding to each color, as described above.
The present invention is not limited to ink-jet printers. For example, the present invention is applicable also to inkjet type facsimiles and copying machines. Further, the present invention is not limited to inkjet type. The present invention is applicable also to thermal transfer type, dot impact type, and dot matrix type.
While this invention has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the preferred embodiments of the invention as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention as defined in the following claims.
Number | Date | Country | Kind |
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2003-104806 | Apr 2003 | JP | national |
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6280012 | Schloeman et al. | Aug 2001 | B1 |
6318828 | Barbour et al. | Nov 2001 | B1 |
6375295 | Ghozeil et al. | Apr 2002 | B1 |
6698858 | Askeland et al. | Mar 2004 | B1 |
6726300 | Schloeman et al. | Apr 2004 | B2 |
6932452 | Nou | Aug 2005 | B2 |
Number | Date | Country |
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5-138900 | Jun 1993 | JP |
2000-158643 | Jun 2000 | JP |
Number | Date | Country | |
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20040201638 A1 | Oct 2004 | US |