The following describes an embodiment of the present invention with reference to the drawings.
The heads H1, H2 . . . Hn reserve liquid supplied from an unillustrated ink cartridge and emit liquid droplets from predetermined nozzles based on predetermined signals given from a circuit board 1. Practical structures of the relevant heads H1, H2 . . . Hn are not restricted as far as they can emit the liquid droplets based on the predetermined signals, for example, a structure using an electrical mechanical conversion element such as a piezoelectric element, a structure using bubble break when the liquid is heated, and so forth can be used.
Each head H1, H2 . . . Hn is connected by cable 2 with each driver section 3 where driving IC to drive each head H1, H2 . . . Hn is equipped. A cable 2 and a driver section 3 are stored in an unillustrated casing with each head H1, H2 . . . Hn corresponding so as to configure each head unit. Each head unit is connected by a signal cable 4 such as a flexible cable in between each driver 3 and the control circuit board 1.
Generally, head unit HU1, HU2 . . . HUn are provided for each color such as YMCK and RGB, and a plurality of the head units HU1, HU2 . . . HUn are mounted on common carriage CA. Carriage CA mounting the head units HU1, HU2 . . . HUn is slidably engaged with a guide rail GR. With guide of the guide rail GR, the carriage CA is provided to be capable of reciprocate along a main scanning direction of the printer shown by an arrow.
Carriage CA is fixed with belt BL trained about two pulleys, which are disposed in the main scanning direction with a predetermined distance, and reciprocates along the guide rail GR through rotation of belt BL which is rotated by either of pulleys PL driven by main scanning motor MS.
An encoder EC is suspended parallel to the guide rail GR so as to obtain position data as a pulse signal when the carriage CA reciprocates along the main scanning direction.
Then, each head unit HU1, HU2 . . . HUn emits the liquid droplet from the predetermined nozzle at a predetermined timing while the carriage CA reciprocates along the main scanning direction at a constant speed so as to land the droplet on an unillustrated recording material.
The control circuit board 1 is disposed in common for a plurality of the head units HU1, HU2 . . . HUn and provide with a control section (CPU) 11, a communication interface 12, a counter 13, serial data 141, 142 . . . 14n for each head.
The control section 11 performs transmission and reception of control signals (Txd, Rxd) through the communication interface 12 and outputs setting values to a register 31 to be described representing a setting device for each driver section 3 via signal lines 4.
A counter 13 is a counting device to receive and count a trigger signal (Trig) representing an emission timing signal sent from the communication interface 12, and outputs the count value to a comparator 32 representing comparing device 32 of each driver section 3 respectively via the signal line 43.
Here, the trigger signal is formed by a plus signal obtained by the encoder EC which detects position data along the main scanning direction of the carriage CA provided with the plurality of head units HU1, HU2 . . . HUn. Thus, the encoder EC is also an emission timing signal outputting device of the present invention.
While
Each serial data 141, 142 . . . 14n is data showing emission and non-emission for each nozzle corresponding to head H1, H2 . . . Hn, and stored in an unillustrated data memory to be outputted to shift register 34 of each driver section 3 corresponding via the signal line 4.
Also, the communication interface 12 outputs a latch signal (Lat) to a latch 35 of each driver section 3 via the signal line 4 and outputs a serial clock (Sclk) for data transmission to shift a register 34 of each driver section 3 via the signal line 4.
Latch signal is outputted in a predetermined interval corresponding to an emission cycle of the Head H1 (a specific cycle of H1 from emission to a timing where subsequent emission becomes possible). Contrarily, the trigger signal is outputted with a higher frequency than the latch signal. Thus, the counter 13 counts a plurality of the trigger signals within a period from outputting of the latch signal to outputting of the following signal. Meanwhile, the trigger signals representing the emission timing signals are not necessary to be outputted in the same interval within these two latch signals.
The counter 13 is configured so that a signal corresponding to the latch signal is inputted when the latch signal is outputted. The counter 13 resets previous count value of the trigger signals when the signal corresponding to the latch signal is inputted. In this way, by resetting the count value of the counter 13 with the signal corresponding to the latch signal, each head H1, H2 . . . Hn can be synchronized by every latch signal to start emission at an assigned trigger position.
Here, the signal corresponding to the latch signal includes signals created by the latch signal as well as the latch signal itself.
A setting value to determine, which sequential trigger signal among a plurality of trigger signals outputted between the latch signal and the following latch signal, at which trigger signal the emission synchronously starts, is sent from the control section 11 of the control circuit board 1 and memorized in the register 31 of the driver section 3. The value memorized here is rewritable for every single main scanning of the carriage CA.
The setting value in register 31 is outputted to the comparator 32. In the comparator 32, the setting value in the register 31 and the count value outputted from the counter 13 of the control circuit board 1 are compared and when the setting value and the count value become equal, an emission start signal (Trig-n) is outputted to a drive wave forming section 33 representing a head drive wave forming device, at the same time, it is outputted to the latch 35.
Receiving the emission start signal from the comparator 32, the drive wave forming section 33 forms a head drive wave signal to the drive head H1 and boosts a voltage of a power source so that a voltage of the signal becomes a sufficient level to drive the head H1. Output ports of the drive wave forming section 33 corresponded are connected to the plurality of nozzles disposed at the head H1 respectively, (hereinafter, described as 256 nozzles, though the number of nozzles are not limited to this number), and the drive signal (Wave-1) is applied to each nozzle in accordance with data.
A shift register 34, memorizes 256 pieces of serial data transmitted from control circuit board 1 for nozzles, namely data for a single emission cycle of each nozzle of the head H1. To shift register 34, the data for each nozzle is serially transmitted synchronously with serial clock transmitted from control circuit board 1, and the data for all 256 nozzles is memorized the shift register and then the data is further memorized in latch 35 by a latch signal also outputted from the control circuit board 1.
Here, the latch 35 is configured with a two-stage latch including a first latch 351 representing a first memory device and a second latch 352 representing a second memory device. The first latch 351 latches and memorizes serial data for 256 nozzles memorized in the shift register 34 by a latch signal from the control circuit board 1. The second latch 352 receives a signal from the comparator 32 and further latches and memorizes the data memorized in the first latch 351 and memorize.
As above, since the latch 35 is provided with the first latch 351 and second latch 352, outputting of the data can be delayed until the drive signal, that is created at a timing of the emission start signal (Trig-n) representing an output of the comparator 32, is outputted, thereby there is an effect that output of the drive signal to each head and output of data transmission can be synchronized. Thus there is not occurred a problem that the data is changed by next data while the head is in a state of emission operation based on data.
The output signal of the comparator 32 is imputed to the second latch 352. The second latch 352 receives the output signal from the comparator 32 and outputs the data for 256 nozzles memorized therein to each nozzle of the head H1.
On the other hand, from the drive wave forming section 33, the drive signal is applied to each nozzle of the head H1 based on the data for 256 nozzles memorized in the second latch 352 and each nozzle is controlled to emit or not to emit.
Next, a specific drive operation of an driving apparatus of the inkjet head related to the present invention will be described with reference to a time chart shown in
Here, to the driver section 3 of the head unit HU1, the control circuit board 1 outputs the trigger signals for 6 pluses in one emission cycle. In the present invention, the trigger signals, which actually cause to start emission synchronously, can be arbitrarily selected among a plurality of the trigger signals in this one emission cycle for each head unit HU1, HU2 . . . HUn. Here, by outputting the setting value of “3” from the control section 11 of the control circuit board 1, the setting value “3” is memorized in advance in the register 31 of driver section 3 in head unit HU1 so that emission starts synchronously with the third trigger signal.
Now, after a latch signal (n) representing a delimiter of the emission cycle is outputted, serial data for the following emission cycle of each nozzle of the head H1 is outputted to the shift register 34 of the driver section 3 from the data memory 141 of the control circuit board 1 synchronizing with a serial clock. When the serial data for 256 nozzles is stored, the shift resister 34 is latched by the following latch signal (n+1), and the data is memorized in the first latch 351 as data (Lat1-Datn). In
In an emission cycle between the aforesaid latch signal (n) and the latch signal (n+1), the counter 13 of the control circuit board 1 counts the trigger signals outputted within this period and continues to output the count value to the comparator 32.
Here, the comparator 32 outputs the emission start signal (Trig-n) to the drive wave forming section 33 when the count value becomes equal to the setting value “3” memorized in the register 31. Thereby the drive signal (Wave-1) is outputted to the head H1 based on the parallel data (Lat2-Datn) of data block “Data_block_n” in the emission cycle before the aforesaid “data_block_n+1” which is memorized in the second latch 352 so as to control each nozzle to emit or not to emit.
Also, the comparator 32 outputs the aforesaid emission start signal (Trig-n) to the wave forming section 33, at the same time it outputs a signal to the second latch 352. Receiving the output signal, the second latch 352 further memorizes the data of the aforesaid block data “data_block_n+1” stored in the first latch 351 to be parallel data (Lat2-Datn).
In the same manner, the parallel data (Lat2-Datn) of the aforesaid data block “Data_block_n” memorized in the second latch 352 is outputted to the head H1 by the emission start signal (Trig-n) outputted from the comparator 32 to the drive wave forming section 33 when the count value of the counter 13 becomes “3” in a period of one emission cycle between the latch signal (n+1) and the subsequent latch signal (n+2), then each nozzle are controlled to emit or not to emit based on the parallel data thereof.
Other head units HU2 . . . Hun are operated in the same manner as above. In this case, individual timing can be set respectively for each head unit HU1, HU2 . . . Hun by the control section 11 of the control circuit board 1 to set each arbitral value in the register 31 of other head units HU2 . . . HUn.
As above, it is not necessary to connect a plurality of the signal lines such as the trigger signal (Trig), the latch signal (Lat) and the serial clock (Sclk) to each head unit HU1, HU2 . . . HUn individually, because the trigger signals (Trig) are outputted in common to each head unit HU1, HU2 . . . HUn and the drive section 3 of each head unit HU1, HU2 . . . HUn can independently select at which number trigger signal the start of emission is synchronized. Therefore, as
Further, because the emission can be started synchronously with arbitral timings of a plurality of trigger signals (Trig) outputted in one emission cycle for each head H1, H2 . . . Hn, the emission timings of heads H1, H2 . . . Hn can be set respectively for each head H1, H2 . . . Hn with a fine resolution independently from a maximum emission frequency of heads H1, H2 . . . Hn, thus high accuracy landing can be realized.
This apparatus is characterized that the emission timing is controlled independently for the plurality of nozzles provided at one head H (here, the number of the nozzle is not limited while the apparatus for 254 nozzles are described).
In the figure, the numeral 5 denotes a driver section of one head H, where transmission and reception of the latch signal (Lat), the trigger signal (Trig), the serial clock (Sclk) and the serial data (Data) from/to an unillustrated control circuit, and transmission and reception (Txd, Rxd) of various signals are carried out.
At a driver section 5, a control section 51, a counter 52, a shift resister 53 and a latch 54 are disposed to be common for each nozzle from a nozzle 1 to a nozzle 256 of the head H, and each nozzle drive section N1, N2 . . . N256 is disposed corresponding to each nozzle from nozzle 1 to nozzle 256 of head H.
The control section 51 carries out transmission and reception (Txd, Rxd) of control signals from the control circuit board and outputs the later described setting values via signal lines to a register 55 representing a setting device for each nozzle drive section N1, N2 . . . N256.
A counter 52 is a counting device to receive and count a plurality of trigger signals (Trig) representing emission timing signals sent from the control circuit, and outputs the count value to a comparator of each nozzle drive section N1, N2 . . . N256.
This trigger signal is the same as the one described in the above mention first embodiment and created by a plus signal obtained by an encoder.
Serial data (Data) for each of nozzle 1 to nozzle 256 of the head H is the data indicating emission or non emission for each of nozzle 1 to nozzle 256, and is outputted from the control circuit board via the signal lines to the shift register 53 disposed at the driver section 5 in common for each of nozzle 1 to nozzle 256, then is memorized in the shift resister 53 synchronously with the serial clock (Sclk) also sent from the control circuit board for data transmission.
Also, the latch signal (Lat) sent form the control circuit board via the signal line is inputted to the latch 54 disposed in common for each of nozzle 1 to nozzle 256 at the driver section 5.
The latch signal is outputted with a consistent interval corresponding to the emission cycle (a specific cycle of H1 from emission to a timing where subsequent emission becomes possible) of the head H. Contrarily the trigger signal is outputted with a higher frequency than that of the latch signal. Therefore, the counter 52 counts a plurality of the trigger signals in a period from output of a latch signal to output of the subsequent latch signal. Meanwhile, the trigger signal representing the emission timing signal of the present invention is not necessary to be outputted in the consistent interval between these two latch signals.
The latch signal is outputted also to the counter 52 at the same time. When the latch signal is inputted, the count value of previous trigger signals is reset.
As above, the count value of the counter 52 is reset by a signal related to the latch signal, thereby each of nozzle 1 to nozzle 256 can be synchronized with the latch signal each time so as to emission is started at a preset trigger position.
Hereat, the signal related to the latch signal includes signals created by the latch signal besides the latch signal itself.
Shift register 53 memorizes 256 items of serial data for nozzles sent from the control circuit, namely, the data of one emission cycle for each of nozzle 1 to nozzle 256 of the head H. To the shift register 53, the data for each nozzle is transmitted serially synchronously with the serial clock sent from the control circuit, and when all the data for 256 nozzles is memorized, the data is again memorized in the latch 54 representing memory device by the latch signal also outputted from the control circuit. The parallel data for 256 nozzles memorized in the latch 54 is outputted to the later described AND circuit 57 disposed at each of nozzle drive sections N1, N2 . . . N256.
Each of nozzle drive sections N1, N2 . . . N256 has a register 55, a comparator 56, an AND circuit 57 and a drive wave forming section 58 respectively.
A setting value to determine at which number trigger signal among a plurality of the trigger signals outputted between the latch signal and the subsequent latch signal, the emission stars synchronously, is sent from the control section 51 to each of nozzle drive section N1, N2 . . . N256 respectively and memorized in register 55. The setting value memorized here, is rewritable for every single scanning of the carriage CA.
The setting value of the register 55 is outputted to the comparator 56. In comparator 56, the setting value of register 55 and the count value outputted from the counter 52 are compared, and when the setting value and the count value become equal, a signal is outputted to the AND circuit 57.
The AND circuit 57 outputs the emission start signals (Trig-1, Trig-2 . . . Trig 256) to the drive wave forming section 58, when the data (emission data) to cause emission from the nozzles corresponding the parallel data (Lat1-Dat) sent from the latch 54, and an input of an output signal from the aforesaid comparator 56 are present.
Receiving the emission start signal (Trig-1, Trig-2 . . . Trig-256) from the AND circuit 57, the drive wave forming section 58 forms a head drive wave signal to drive each of nozzle 1 to nozzle 256 of the head H, and shifts the level of a power source up to a voltage sufficient to drive the head H and applies a drive signal to each of nozzle 1 to nozzle 256 according to the data.
Next, specific drive operation of the driving apparatus of the-inkjet head related to a second embodiment is described with reference to the timing chart shown in
Hereat, it is assumed that the trigger signals for six pulses in one emission cycle are outputted to the driver section 5. In the present embodiment, the trigger signals to start emission from each of nozzle 1 to nozzle 256 synchronously can be selected arbitrarily among a plurality of the trigger signals in this single emission cycle. Here, operation of three nozzles i.e. nozzle 1, nozzle 2 and nozzle 256 will be explained.
It is presupposed that as for nozzle 1, setting value “2” is memorized so that emission is started by outputting setting value “2” from the control section 51 to the register 55 of a nozzle drive section N1; synchronizing with a second trigger signal, as for nozzle 2, setting value “4” is memorized so that emission is started by outputting setting value “4” from the control section 51 to the register 55 a the nozzle drive section N2, synchronizing with a fourth trigger signal, and as for nozzle 256, setting value “2” is memorized so that emission is started by outputting setting value “2” from the control section 51 to the register 55 of a nozzle drive section N256, synchronizing with a fourth trigger signal.
Now, after the latch signal (n) delimiting the emission cycle is outputted, serial data for subsequent one emission cycle of each of nozzle 1 to nozzle 256 of head H is outputted from the control circuit board to the shift register 53 of the driver section 5, synchronously with a serial clock. When the serial data for 256 nozzles is stored in shift register 53, the serial data is latched by the subsequent latch signal (n+1), then stores in latch 54 to be data (Lat1-dat). In
In an emission cycle between the aforesaid latch signal (n) and the latch signal (n+1), the counter 52 of the driver section 5 counts the trigger signals outputted in this period and continues to output the count values to the comparator 56 of each of nozzle drive sections N1, N2 . . . N256.
Here, each comparator 56 outputs a signal to corresponding AND circuit 57 when the setting value memorized in each register 55 corresponding becomes equal to the count value. Here, for nozzle 1 and nozzle 256, a signal is outputted when the count value of the trigger signals becomes “2” and for nozzle 2, the signal is outputted when the count value of the trigger signals becomes “4”.
Each AND circuit 57 outputs output the emission start signals (Trig-1, Trig-2, Trig-256) to corresponding drive wave forming section 58 when the data of corresponding nozzles among data of nozzle 1, nozzle 2 and nozzle 256 memorized in the latch 54 is the emission data, and the signal is outputted from corresponding comparator 56 as above. Thereby a drive signal is outputted to the head H so as to control emission of the nozzle 1, nozzle 2 and nozzle 256 based on the parallel data (Lat1-Dat) of the data block “data_block_n” in a previous emission cycle of the aforesaid data block “data_block_n+1” memorized in the latch 54.
Also, with the data of the aforesaid data block “Data_block_n+1” memorized by the latch signal (n+1) in the latch 54, nozzle 1, nozzle 2 and nozzle 256 are controlled to emit synchronously with each of trigger signals, second, fourth and second, by counter 52 to count the trigger signals outputted from the control circuit board in a period between a latch signal (n+1) and the subsequent latch signal (n+2).
As the above, it is not necessary to connect 256 output signals for the plurality of nozzle 1 to nozzle 256 of one head H, and as
Further, since emission can be started synchronously with arbitrary timing of a plurality of trigger signals (Trig) outputted in one emission cycle independently for each of nozzle 1 to nozzle 256 of one head H, the emission timing can be set with a fine resolution for each of nozzle 1 to nozzle 256 without depending on the maximum emission frequency of the head H, thereby a highly accurate landing can be realized.
The driving apparatus of each inkjet head described above, can be applied to fields of production technology which requires highly accurate landing by fine control of liquid droplet emission from each nozzle or each head, as well as to a printer for general image forming use, and it is particularly preferred to be applied to an inkjet had driving apparatus disposed at a printer for producing a color filter used in a liquid crystal display device and a plasma display.
According to the embodiments, it is possible to provide a driving apparatus of the inkjet head, which enables highly accurate landing, capable of controlling emission timing with high accuracy independently for a plurality of heads without increasing the number of the signal cables.
Also, according to the embodiments, it is possible to provide a driving apparatus of the inkjet head, which enables highly accurate landing, capable of controlling emission timing with high accuracy independently for a plurality of nozzles of the head without increasing the number of the signal cables.
Number | Date | Country | Kind |
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JP2006-254739 | Sep 2006 | JP | national |