This application claims priority to and the benefit of Chinese Patent Application No. 202310133327.5, filed on Feb. 17, 2023, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to display technologies, and in particular, to driving backplanes, methods of manufacturing a driving backplane, and display panels.
The Mini LED (light-emitting diode) light-emitting device requires a high on-state current of the transistor due to a large display current. In order to increase the on-state current of the transistor, the existing solution is to adjust the structure of the transistor in the driving backplane from the original single gate structure to the dual gate structure. As shown in
As shown in
As can be seen from the above comparison, although the performance of the Mini LED light-emitting device may be greatly improved by the double-gate structure, the double-gate structure may cause a larger parasitic capacitance.
In view of the above, an embodiment of the present disclosure provides a driving backplane including: a substrate; a first gate disposed on the substrate; an active layer disposed on a side of the first gate away from the substrate, the active layer includes a source region, a drain region, and a channel region; and a second gate disposed on a side of the active layer away from the first gate and connected to the first gate. A first orthographic projection of the first gate on the active layer includes a first side line and a second side line opposite to each other. A second orthographic projection of the second gate on the active layer includes a third side line and a fourth side line opposite to each other. At least a part of the first side line coincides with the third side line, and/or at least a part of the second side line coincides with the fourth side line. A part of the third side line intersecting the active layer constitutes a first boundary line between the source region and the channel region, and a part of the fourth side line intersecting the active layer constitutes a second boundary line between the drain region and the channel region.
An embodiment of the present disclosure also provides a method of manufacturing a driving backplane, including: providing a substrate; forming a first gate on a first side of the substrate; and forming an active layer and a second gate sequentially stacked on the first gate. The active layer includes a source region, a drain region, and a channel region. A first orthographic projection of the first gate on the active layer includes a first side line and a second side line opposite to each other. A second orthographic projection of the second gate on the active layer includes a third side line and a fourth side line opposite to each other. At least a part of the first side line coincides with the third side line, and/or at least a part of the second side line coincides with the fourth side line. A part of the third side line intersecting the active layer constitutes a first boundary line between the source region and the channel region, and a part of the fourth side line intersecting the active layer constitutes a second boundary line between the drain region and the channel region.
An embodiment of the present disclosure also provides a display panel including the driving backplane described in any one of the above.
The technical solutions and other beneficial effects of the present disclosure will be apparent from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Some embodiments of the present disclosure will be described in detail below in conjunction with the drawings. It should be understood that the described embodiments are only to illustrate and explain the present disclosure, but not intended to limit the present disclosure.
In the description of the present disclosure, it should be understood that orientations or position relationships indicated by the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, and “counter-clockwise” are based on orientations or position relationships illustrated in the drawings. The terms are used to facilitate and simplify the description of the present disclosure, rather than indicate or imply that the devices or elements referred to herein are required to have specific orientations or be constructed or operate in the specific orientations. Accordingly, the terms should not be construed as limiting the present disclosure. In addition, the terms “first”, “second” are for illustrative purposes only and are not to be construed as indicating or imposing a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature that limited by “first”, “second” may expressly or implicitly include at least one of the features. In the description of the present disclosure, the meaning of “plural (or a plurality of)” is two or more, unless otherwise specifically defined.
In the description of the present disclosure, it should be noted that the terms “installation”, “connection” and “coupling” should be understood in a broad sense, unless otherwise clearly specified and defined. For example, it can be a fixed connection, a detachable connection, or integrated connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediary, it can also be the connection between two elements or the interaction between two elements. Those ordinary skilled in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations.
In the present disclosure, it should be noted that unless otherwise clearly defined and limited, a first feature “on” or “beneath” a second feature may mean that the first feature directly contacts the second feature, or that the first feature contacts the second feature via an additional feature there between instead of directly contacting the second feature. Moreover, the first feature “above”, “over”, and “on” the second feature may mean that the first feature is right over or diagonally above the second feature or mean that the first feature has a horizontal height higher than that of the second feature. The first feature “below”, “under”, and “beneath” the second feature may mean that the first feature is right under or diagonally below the second feature or mean that that horizontal height of the first feature is lower than that of the second feature.
The following description provides various embodiments or examples for implementing various structures of the present disclosure. To simplify the description of the present disclosure, parts and settings of specific examples are described as follows. Certainly, they are only illustrative, and are not intended to limit the present disclosure. Further, in the present disclosure, reference numerals and reference letters may be repeated in different examples, which is for purposes of simplicity and clarity and does not indicate a relationship of the various embodiments and/or the settings. Furthermore, the present disclosure provides specific examples of various processes and materials, however, applications of other processes and/or other materials may be appreciated by those skilled in the art.
In this context, terms such as “conductorize”, “conductorized”, “conductorization” or “conductorization treatment” may be meant to “make at least a part of a layer (i.e. semiconductor layer or active layer) conductive.
An embodiment of the present disclosure provides a driving backplane, a method of manufacturing a driving backplane, and a display panel to alleviate a technical problem of a large parasitic capacitance existing in an existing driving backplane having a transistor with a double-gate structure.
As shown in
The substrate 101 may be a flexible substrate or a rigid substrate. The first gate 102 is disposed on a first side of the substrate 101, the first side shown in
The active layer 104 includes an oxide semiconductor material, such as IGZO or the like, and includes the source region 1041, the drain region 1042, and the channel region 1043, and the source region 1041 and the drain region 1042 may be formed by performing the conductorization using plasma bombardment, ion implantation, or the like. Taking a horizontal plane where a bottom surface of the active layer 104 is located as the reference surface, a first orthographic projection is formed by projecting the first gate 102 in a vertical direction onto the reference plane, and the first orthographic projection includes the first side line and the second side line opposite to each other. In
The second gate 106 is disposed on a side of the active layer 104 away from the first gate 102, and the second gate 106 includes a conductive material. The second gate 106 is connected to the first gate 102 to form the double-gate structure.
The second gate 106 is projected in the vertical direction onto the horizontal reference plane of the active layer 104 to form a second orthographic projection, and the second orthographic projection includes third and fourth side lines opposite to each other. In
At least part of the first side line a1f1 coincides with the third side line b1e1, and/or at least part of the second side line a2f2 coincides with the fourth side line b2e2, which may include three cases: at least part of the first side line a1f1 coincides with the third side line b1e1, and at least part of the second side line a2f2 coincides with the fourth side line b2e2; at least a part of the first side line a1f1 coincides with the third side line b1e1, and the second side line a2f2 does not coincide with the at least a part of the fourth side line b2e2; and the first side line a1f1 does not coincide with at least a part of the third side line b1e1, and at least a part of the second side line a2f2 coincides with the fourth side line b2e2. The first case is shown in
As shown in
In an embodiment of the present disclosure, when the double-gate structure shown in
When the structure shown in
The driving backplane also includes the first gate insulating layer 103 and the second gate insulating layer 105. The first gate insulating layer 103 is disposed on the side of the first gate 102 away from the substrate 101 and covers the substrate 101, and the second gate insulating layer 105 is disposed between the second gate 106 and the active layer 104.
The driving backplane further includes the interlayer dielectric layer 107 disposed on a side of the second gate 106 away from the substrate 101, and the source-drain layer disposed on a side of the interlayer dielectric layer 107 away from the substrate 101, the source-drain layer includes the source 1081 connected to the source region 1041 of the active layer 104, the drain 1082 connected to the drain region 1042 of the active layer 104, and a double-gate connection line 1083 connected at both ends to the first gate 102 and the second gate 106, respectively.
The interlayer dielectric layer 107 is integrally formed to cover the second gate 106 and the first gate insulating layer 103, and the interlayer dielectric layer 107 is made of an inorganic material. The source-drain layer includes the source 1081 connected to the source region 1041 of the active layer 104 through a via hole, the drain 1082 connected to the drain region 1042 of the active layer 104 through a via hole, and the double-gate connection line 1083 connected at both ends to the first gate 102 and the second gate 106 through via holes, respectively. The source 1081 and the drain 1082 are independent of the double-gate connection line 1083, that is, independent transmission of the control signal may be realized. When the driving circuit is formed, the first gate 102 is connected to a first gate driving signal line to receive a first gate driving signal, the second gate 106 is connected to a second gate driving signal line to receive a second gate driving signal, the transistor is turned on under the joint action of the first gate driving signal and the second gate driving signal, one of the source 1081 and the drain 1082 is connected to a data line to receive a data signal, and a current is formed between the source region 1041 and the drain region 1042 of the active layer 104, so that the driving circuit may operate normally. Since the double-gate structure may be operated under the joint action of the first gate driving signal and the second gate driving signal, the on-state current may be increased, so that the brightness of the display panel may be improved.
The passivation layer 109 is also included over the source-drain layer, the passivation layer 109 is prepared as a whole, covers the source-drain layer and the interlayer dielectric layer 107.
In an embodiment, the first gate 102 includes an opaque conductive material, the second gate 106 includes a transparent conductive material, and the second orthographic projection is located within the range of the first orthographic projection. The material of the first gate 102 may be a MoTi/Cu or the like. When the first gate 102 includes the opaque conductive material, the first gate 102 may be used as a mask to form the second gate 106 so that the second orthographic projection of the prepared second gate 106 is within the range of the first orthographic projection of the first gate 102. The material of the second gate 106 may be ITO, IZO, or the like, and when it is a transparent conductive material, the aperture ratio may be improved.
When dual self-alignment is realized, the active layer 104, a conductive layer, and a photoresist layer which are stacked are first prepared on the side of the first gate 102 away from the substrate 101, and each of the conductive layer and the photoresist layer is prepared as whole. Then, since the first gate 102 includes the opaque conductive material, the first gate 102 may be used as a mask, UV light is irradiated from the second side (i.e., the bottom surface) of the substrate 101 to obtain an unexposed first photoresist part and an exposed second photoresist part. Then, the mask plate is used as a mask to overlap the hollow area of the mask plate with the partial area of the first photoresist part, and the photoresist layer is irradiated with UV light for a second time from the first side (i.e., the top surface) of the substrate 101, to obtain an unexposed first sub-photoresist part and an exposed second sub-photoresist part in the first photoresist part. Finally, the photoresist layer is developed to remove the second photoresist part and the second sub-photoresist part to obtain a photoresist pattern. The photoresist pattern is of the same shape and size as the final desired second gate 106. The photoresist pattern forms a third orthographic projection on the horizontal reference plane of the active layer 104, the third orthographic projection includes fifth and sixth side lines opposite to each other, at least part of the first side line a1f1 coincides with the fifth side line, and/or at least part of the second side line a2f2 coincides with the sixth side line. In this manner, the first gate 102 and the photoresist pattern are self-aligned in the vertical direction through the coinciding part of the first side line a1f1 and the fifth side line, and/or are self-aligned in the vertical direction through the coinciding part of the second side line a2f2 and the sixth side line.
The above first exposure step causes the unexposed first photoresist part to fully coincide with the first gate 102 in the vertical direction, thereby achieving self-alignment of the two. The above second exposure step and the developing step remove a part of the excess second sub-photoresist part from the first photoresist part, leaving a position for the connection point of the subsequent double-gate connection line 1083 and the first gate 102.
With the photoresist pattern as a mask, the conductive layer is etched to obtain the second gate 106. With the second gate 106 as a mask, non-shielded regions of the active layer 104 are conductorized to form the source region 1041 and the drain region 1042, and a shielded region of the active layer 104 is formed as the channel region 1043, so that the self-alignment of the second gate 106, and the source region 1041 and the drain region 1042 is realized. Finally, the structures shown in
Since the second gate insulating layer 105 is further included between the active layer 104 and the second gate 106. In the above-described step, the entire insulating layer may be first formed between the active layer 104 and the conductive layer, and then, in the etching step, the conductive layer and the insulating layer are simultaneously etched by using the photoresist pattern as a mask to obtain the second gate 106 and the second gate insulating layer 105. The second orthographic projection of the second gate 106 on the active layer 104 coincides with the fourth orthographic projection of the second gate insulating layer 105 on the active layer 104, and then, the regions where the active layer 104 is not shielded are conductorized by using the second gate 106 and the second gate insulating layer 105 as a mask.
In the related art, the first gate 102 and the second gate 106 are separately formed, and the active layer 104 is aligned with the second gate 106 only, but not with the first gate 102, so that the first gate 102 overlaps the source region 1041 and/or the drain region 1042 in the vertical direction to generate a parasitic capacitance.
In the embodiment of the present disclosure, the first gate 102 is used as a mask to form the second gate 106 and the second gate insulating layer 105, so that the self-alignment of the first gate 102 and the second gate 106 is realized, and the source region 1041, the drain region 1042, and the channel region 1043 of the active layer 104 are formed by using the second gate 106 as a mask, so that the self-alignment of the second gate 106 and the channel region 1043 is realized. It may be accurately controlled using the dual self-alignment that the first gate 102 does not cover the source region 1041 and/or the drain region 1042, and the parasitic capacitance may be reduced or eliminated.
In an embodiment, the source 1081 is connected to the source region 1041 of the active layer 104 through the first via hole 11 in the interlayer dielectric layer 107, the drain 1082 is connected to the drain region 1042 of the active layer 104 through the second via hole 12 in the interlayer dielectric layer 107, the first end of the dual-gate connection line 1083 is connected to the second gate 106 through the third via hole 13 in the interlayer dielectric layer 107, and the second end of the dual-gate connection line 1083 is connected to the first gate 102 through the fourth via hole 14 in the interlayer dielectric layer 107, the first orthographic projection includes a first sub-orthographic projection and a second sub-orthographic projection, the first sub-orthographic projection coincides with the second orthographic projection, the second sub-orthographic projection does not overlap the second orthographic projection, the third via hole 13 is formed in the first sub-orthographic projection, and the fourth via hole 14 is formed in the second sub-orthographic projection.
The first via hole 11 extends through the interlayer dielectric layer 107 and is located in the source region 1041, the second via hole 12 extends through the interlayer dielectric layer 107 and is located in the drain region 1042, the third via hole 13 extends through the interlayer dielectric layer 107 and is located in the region where the second gate 106 is located, and the fourth via hole 14 extends through the interlayer dielectric layer 107 and the first gate insulating layer 103 and is located in the region where the first gate 102 is located. Since the second gate 106 needs to be connected to the first gate 102 through the dual-gate connection line 1083, and the dual-gate connection line 1083 needs to be connected to the first gate 102 through the fourth via hole 14, in order to avoid a short circuit caused by the existence of two connection points between the second gate 106 and the dual-gate connection line 1083, the fourth via hole 14 needs to be provided in an area not covered by the second orthographic projection of the second gate 106. Therefore, the second orthographic projection of the second gate 106 only partially coincides with the first orthographic projection of the first gate 102, the coinciding part is the first sub-orthographic projection, which is represented by b1e1e2b2 in
As can be seen from the above embodiments, in the driving backplane of the present disclosure, the first orthographic projection of the first gate does not cover the source region and/or the drain region due to the dual self-alignment. Therefore, no parasitic capacitance is generated between the source region and/or the drain region and the first gate, thereby alleviating the technical problem that the parasitic capacitance in the current driving backplane with the double-gate transistor is larger. Therefore, the driving backplane of the present disclosure may be used to drive the light-emitting device, so that the on-state current of the device may be increased, and the display brightness of the display panel may be improved.
As shown in
At step S1, a substrate is provided.
As shown in
At step S2, a first gate is formed on a first side of the substrate.
As shown in
In an embodiment, as shown in
At step S3, an active layer and a second gate which are stacked are formed on the first gate; the active layer includes a source region, a drain region, and a channel region, a first orthographic projection of the first gate on the active layer includes a first side line and a second side line opposite to each other, a second orthographic projection of the second gate on the active layer includes a third side line and a fourth side line opposite to each other. At least a part of the first side line coincides with the third side line, and/or at least a part of the second side line coincides with the fourth side line. An intersecting part of the active layer and the third side line is formed as a first boundary line between the source region and the channel region, and an intersecting part of the active layer and the fourth side line is formed as a second boundary line between the drain region and the channel region.
As shown in
In an embodiment, as shown in
Taking a horizontal plane where a bottom surface of the active layer 104 is located as a reference plane, the first gate 102 is projected in the vertical direction onto the reference plane, so that a first orthographic projection may be formed, and the first orthographic projection includes a first side line and a second side line opposite to each other. In
The second gate 106 is projected in the vertical direction onto the horizontal reference plane of the active layer 104, so that a second orthographic projection may be formed, the second orthographic projection includes a third side line and a fourth side line opposite to each other. In
At least a part of the first side line a1f1 coincides with the third side line b1e1, and/or at least a part of the second side line a2f2 coincides with the fourth side line b2e2, which may include three cases: at least a part of the first side line a1f1 coincides with the third side line b1e1, and at least a part of the second side line a2f2 coincides with the fourth side line b2e2; at least a part of the first side line a1f1 coincides with the third side line b1e1, and the second side line a2f2 does not coincide with the at least a part of the fourth side line b2e2; and the first side line a1f1 does not coincide with at least a part of the third side line b1e1, and at least a part of the second side line a2f2 coincides with the fourth side line b2e2. The first case is shown in
As shown in
In the embodiment of the present disclosure, when the dual-gate structure shown in
When the second gate 106 and the first gate 102 are self-aligned in the vertical direction by only the third side line b1e1 and the first side line a1f1 or are self-aligned in the vertical direction by only the fourth side line b2e2 and the second side line a2f2 in the above process, taking only the third side line b1e1 and the first side line a1f1 for the self-alignment as an example, the structures shown in
In an embodiment, after the step S3, the method further includes a step S4: an interlayer dielectric layer and a source-drain layer which are stacked are formed on a side of the second gate away from the substrate, the source-drain layer is patterned to form a source, a drain, and a double-gate connection line, the source is connected to the source region of the active layer, the drain is connected to the drain region of the active layer, and both ends of the double-gate connection line are connected to the first gate and the second gate, respectively.
As shown in
A passivation layer 109 is also formed over the source-drain layer, and the passivation layer 109 is formed in a whole layer, and covers the source-drain layer and the interlayer dielectric layer 107.
In an embodiment, the step S4 specifically includes the following steps.
At step S41, an interlayer dielectric layer is formed on the side of the second gate away from the substrate.
As shown in
At step S42, a first via hole corresponding to the source region, a second via hole corresponding to the drain region, a third via hole corresponding to the second gate, and a fourth via hole are formed in the interlayer dielectric layer, the first orthographic projection includes a first sub-orthographic projection and a second sub-orthographic projection, the first sub-orthographic projection coincides with the second orthographic projection, the second sub-orthographic projection does not overlap with the second orthographic projection, the third via hole is formed within the first sub-orthographic projection, and the fourth via hole is formed within the second sub-orthographic projection.
As shown in
At step S43, a source-drain layer is formed on a side of the interlayer dielectric layer away from the substrate, and is patterned to from a source, a drain and a double-gate connection line, the source and the drain are independent of the double-gate connection line, the source is connected to a source region of the active layer through a first via hole, the drain is connected to a drain region of the active layer through a second via hole, a first end of the double-gate connection line is connected to a second gate through a third via hole, and a second end of the double-gate connection line is connected to the first gate through a fourth via hole.
As shown in
In an embodiment, the step S3 specifically includes the following steps.
At step S31, an active layer, a conductive layer, and a photoresist layer which are stacked are formed on a side of the first gate away from the substrate.
As shown in
At step S32, the photoresist layer is patterned to form a photoresist pattern, the third orthographic projection of the photoresist pattern formed on the active layer includes a fifth side line and a sixth side line opposite to each other, at least a part of the first side line coincides with the fifth side line, and/or at least a part of the second side line coincides with the sixth side line.
As shown in
At step S33, a second gate is obtained by patterning the conductive layer and the insulating layer from the first side of the substrate using the photoresist pattern as a mask.
For the structures shown in
At step S34, the second gate is used as a mask to conductorize the active layer, and the part to be conductorized forms a source region and a drain region of the active layer, and the part not to be conductorized forms a channel region of the active layer.
As shown in
When the first gate 102 and the photoresist pattern 210 are self-aligned in the vertical direction by only the first side line a1f1 and the fifth side line b3e3, or are self-aligned in the vertical direction by only the second side line a2f2 and the sixth side line b4e4, taking only the first side line a1f1 and the fifth side line b3e3 for the self-alignment as an example, the structure after the second gate 106 and the second gate insulating layer 107 are formed is shown in
In an embodiment, the first gate includes an opaque conductive material, the second gate includes a transparent conductive material, and the step S32 includes the following steps.
At step S321, the photoresist layer is exposed from the second side of the substrate by using the first gate as a mask to obtain an unexposed first photoresist part and an exposed second photoresist part, and the first side and the second side of the substrate is disposed opposite to each other.
The material of the first gate 102 may be a MoTi/Cu or the like. When the first gate 102 includes an opaque conductive material, the first gate 102 may be used as a mask to form the second gate 106 so that the second orthographic projection of the resulted second gate 106 is within the range of the first orthographic projection of the first gate 102. The material of the second gate 106 may be ITO, IZO, or the like, and when it is a transparent conductive material, the aperture ratio may be improved.
As shown in
At step S322, a mask plate is used as a mask, a hollow region of the mask plate overlaps the partial region of the first photoresist part, and the photoresist layer is exposed from the first side of the substrate to obtain the unexposed first sub-photoresist part and the exposed second sub-photoresist part in the first photoresist part.
As shown in
At step S323, the photoresist layer is developed to remove the second photoresist part and the second sub-photoresist part to obtain a photoresist pattern.
The second photoresist part 202 and the second sub-photoresist part 2012 that are exposed in
The first exposure step causes the unexposed first photoresist part 201 to fully coincide with the first gate 102 in the vertical direction, thereby achieving self-alignment of both. The second exposure and development step is to remove a part of the excess second sub-photoresist part 2012 from the first photoresist part 201, leaving a position for the connection point of the subsequent double-gate connection line 1083 with the first gate 102. The remaining first sub-photoresist part 2011 and the first gate 102 still achieve self-alignment in the vertical direction through the fifth side line b3e3 and the first side line a1f1, and/or achieve self-alignment in the vertical direction through the sixth side line b4e4 and the second side line a2f2.
By the above process, the second gate 106 is formed with the first gate 102 as a mask, to realize the self-alignment between the second gate 106 and the first gate 102, and then the source region 1041 and the drain region 1042 of the active layer 104 are formed with the second gate 106 as a mask, to realize the self-alignment between the source region 1041 and the drain region 1042, and the second gate 106, so that the source region 1041 and the drain region 1042 do not overlap the first gate 102 in the vertical direction.
An embodiment of the present disclosure further provides a display panel including a driving backplane and a light-emitting structure connected to the driving backplane, the driving backplane is the driving backplane described in any one of the above embodiments, the light-emitting structure may be a Mini LED, a Micro LED, an OLED, a liquid crystal layer, or the like, the display panel may be a Mini LED display panel, a Micro LED display panel, an OLED display panel, a liquid crystal display panel, or the like, each transistor in the driving backplane is used to form a driving circuit, and the driving circuit drives the light-emitting structure to emit light for display under the action of a driving signal. In the driving backplane, through the dual self-alignment of the first gate with the second gate, the second gate with the source region and the drain region, the first orthographic projection of the first gate on the active layer does not cover the source region and/or the drain region, so that no parasitic capacitance is generated between the source region and/or the drain region and the first gate, the parasitic capacitance is reduced or eliminated, and the technical problem of a larger parasitic capacitance in the current driving backplane in which the double-gate structure transistor is used is solved.
In the above-mentioned embodiments, the description of each embodiment has its own emphasis, and parts not described in detail in a certain embodiment may be referred to the related description of other embodiments.
The foregoing describes in detail driving backplanes, methods of manufacturing a driving backplane, and display panels according to some embodiments of the present disclosure. The principles and implementations of the present disclosure are described herein using specific examples. The description of the above embodiments is merely intended to help understand the core ideas of the present disclosure. It will be appreciated by those ordinary skilled in the art that modifications may be made to the foregoing embodiments, or equivalents may be used to replace some of the technical features therein. These modifications or substitutions are intended to fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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202310133327.5 | Feb 2023 | CN | national |