1. Field of the Invention
The present invention relates to a driving circuit and a driving method for a laser light source comprising a laser diode and a photodiode, disposed in close proximity, to receive light emitted from the laser diode and control the intensity of light emission of the laser diode.
2. Description of the Related Art
A laser light source (semiconductor laser) constructed from a laser diode (LD) incorporates a photodiode (PD) for receiving light emitted from the laser diode and for controlling the intensity of light emission of the laser diode. As an example of such a laser light source, a laser light source constructed in the form of a module with a laser diode and a photodiode mounted in close proximity to each other is described in Japanese Unexamined Patent Publication NO. 2004-349320. In a laser light source driving circuit, negative feedback control is achieved by using the result of the detection, of the light emission intensity of the laser diode, supplied by the photodiode to thereby maintain the intensity of light emission of the laser diode at a constant level.
A laser diode 112A and a photodiode 112B are mounted in close proximity to each other in a module 112, and the laser diode 112A and the photodiode 112B are optically coupled. The laser diode 112A emits light by being supplied with a current ILD from a current source 111. The photodiode 112B receives the light emitted from the laser diode 112A, and outputs a current IPD proportional to the output light power of the laser diode 112A. A current-voltage conversion circuit 113 converts the output current IPD of the photodiode 112B into a voltage for output. As the current-voltage conversion circuit 113 has an extremely low input impedance, the output voltage of the current-voltage conversion circuit 113 varies linearly over a wide range with the output light power of the laser diode 112A. A comparator 114 compares the output voltage of the current-voltage conversion circuit 113 with a reference voltage Vref1 set by a reference voltage setter 115. A LD driver 116, based on the result of the comparison from the comparator 114, controls the current ILD of the current source 111 so that the output voltage of the current-voltage conversion circuit 113 matches the reference voltage Vref1.
In a maskless exposure apparatus which forms interconnection patterns on interconnect substrates by direct exposure, a laser light source such as described above and, among others, a blue violet semiconductor laser is used as the light source.
In the case of a laser diode that has the characteristic that the power loss is large and the light output power decreases as the operating temperature increases, such as the above blue semiconductor laser, the light output power decreases when the operating temperature of the blue semiconductor laser increases due to the heating associated with power loss.
Here, consider the case where control is performed to maintain the intensity of light emission of the laser diode 112A at a constant level in the driving circuit 100 using negative feedback control such as shown in
One method to prevent the destruction of the laser diode due to such thermal runaway is to provide a cooling system that circulates cooling water or gas.
Another method to prevent the destruction of the laser diode due to such thermal runaway is to provide a driving circuit that forcefully stops the supply of the driving current to the laser diode when the temperature becomes abnormally high.
As the laser light source and, especially, the blue semiconductor laser, is very expensive, it is not desirable to let the driving circuit enter thermal runaway and destroy the laser diode. In particular, in the case of a maskless exposure apparatus which uses a large number of laser light sources as its light source, the resulting economic loss would be enormous. Accordingly, preventing laser diode destruction due to thermal runaway is a critical issue not only from the standpoint of ensuring stable operation of the maskless exposure apparatus but also from the standpoint of avoiding unnecessary economic loss.
However, cooling systems that circulate cooling water or gas, such as described above, are mostly mechanical systems, and their response is slow compared with electrical systems. Further, such cooling systems are prone to mechanical failures, such as filter clogging and pipe breakage, and the maintenance for preventing such failures can be laborious.
On the other hand, in the driving circuit that uses a temperature sensor and forcefully stops the supply of the driving current to the laser diode when the temperature rises abnormally high, the temperature sensor and its control system must be provided for each laser diode. Installing a temperature sensor near the laser diode in the module is not desirable in terms of cost and space. Furthermore, the circuit configuration of the entire apparatus becomes complex.
In view of the above problems, it is an object of the present invention to provide a driving circuit and a driving method for a laser light source wherein the function of preventing laser diode destruction due to a rise in operating temperature is implemented with high accuracy and with simple structure.
To achieve the above object, according to the present invention, there is provided a driving circuit for a laser light source comprising a laser diode and a photodiode, disposed in close proximity to receive light emitted from the laser diode and control the intensity of light emission of the laser diode, wherein the driving circuit is driven in such a manner as to stop the supply of current to the laser diode when the forward voltage of the photodiode being forward-biased is smaller than a predetermined reference voltage. Here, the current supplied to the photodiode for forward biasing is sufficiently larger than the current that the photodiode produces when receiving the light emitted from the laser diode. The reason that the photodiode is forward-biased will be described later with reference to FIGS. 3 to 5.
Preferably, the driving circuit of the present invention has two operation modes, a temperature measuring mode and a light power measuring mode. Switching between the temperature measuring mode and the light power measuring mode is effected by means of a selector switch. In the temperature measuring mode, the driving circuit performs control so as to stop the supply of current to the laser diode when the forward voltage of the photodiode being supplied with a current for forward biasing is smaller than a predetermined reference voltage. On the other hand, in the light power measuring mode, the driving circuit controls the intensity of light emission of the laser diode based on the current that the photodiode produces by receiving the light emitted from the laser diode.
Preferably, the driving circuit of the present invention has two operation modes, a temperature measuring mode and a light power measuring mode. Switching between the temperature measuring mode and the light power measuring mode is effected by means of a selector switch.
The reason that the photodiode is forward-biased will be described below.
From
The present invention utilizes the above characteristics of the photodiode mounted in the laser light source module; that is, the most important feature of the invention is that the function of a temperature sensor is incorporated into the photodiode itself by making provisions to forward-bias the photodiode with a current sufficiently larger than the current that the photodiode produces by receiving the light emitted from the laser diode. When the forward voltage of the photodiode being supplied with the current for forward biasing is smaller than a predetermined reference voltage, the supply of current to the laser diode is stopped by determining that the temperature has exceeded the maximum allowable operating temperature. Of course, the photodiode also has the function of a light output power sensor to receive the light emitted from the laser diode. Therefore, it is preferable to use the photodiode by appropriately switching its function between the light output power sensor and the temperature sensor.
The present invention will be more clearly understood from the description as set below with reference to the accompanying drawings, wherein:
A laser diode 12A and a photodiode 12B are mounted in close proximity to each other in a module 12, and the laser diode 12A and the photodiode 12B are coupled not only optically but also thermally. The laser diode 12A emits light by being supplied with a current ILD from a current source 11. The photodiode 12B outputs a current IPD proportional to the output light power of the laser diode 12A.
The driving circuit 1 according to the present invention has two operation modes, a temperature measuring mode and a light power measuring mode. Switches SW1, SW2, and SW3 are provided as the selector switch 6 described with reference to
First, the circuit system that operates primarily in the light power measuring mode will be described.
In the light power measuring mode, the switches SW1, SW2, and SW3 are connected to their respective contacts P.
The laser diode 12A emits light by being supplied with the current ILD from the current source 11. The photodiode 12B outputs the current IPD which is proportional to the output light power of the laser diode 12A.
A PD driver circuit 30 controls a constant-current source 2 which is a current source for forcefully forward-biasing the photodiode 12B. The constant-current source 2 outputs a current IBT. In the light power measuring mode, as the switch SW1 is connected to the contact P, the current IBT output from the constant-current source 2 flows to ground, and no current flows to the photodiode 12B.
A current-voltage conversion circuit 13 converts the current IPD of the photodiode 12B, supplied via the contact P of the switch SW2, into a voltage for output. As the current-voltage conversion circuit 13 has an extremely low input impedance, the output voltage of the current-voltage conversion circuit 13 varies linearly over a wide range with the output light power of the laser diode 12A.
A sample-and-hold circuit 21 samples the output voltage of the current-voltage conversion circuit 13 at predetermined intervals of time and holds the sampled value.
A comparator 14 compares the voltage held by the sample-and-hold circuit 21 with a reference voltage Vref1 set by a reference voltage setter 15. An LD driver 16, based on the result of the comparison from the comparator 14, controls the current ILD of the current source 11 so that the voltage held by the sample-and-hold circuit 21 matches the reference voltage Vref1.
A voltage amplifier 22 is an amplifier for amplifying the voltage developed between the anode and cathode of the photodiode 12B to a suitable level. In the light power measuring mode, as the switch SW3 is connected to the contact P, a reference voltage Vref2 set by a reference voltage setter 19, not the voltage developed between the anode and cathode of the photodiode 12B, is applied to the input terminal of the voltage amplifier 22. The output voltage V22 of the voltage amplifier 22 is given by Av×Vref2, where Av is the voltage amplification factor (gain). Here, the output voltage is defined as Av×Vref2=Vref2C. The reference voltage Vref2C is a voltage representing a suitable temperature during the normal operation of the laser diode 12A, and its specific magnitude will be described later.
A comparator 20 compares the output voltage V22 of the voltage amplifier 22 with a reference voltage Vref2A or Vref2B supplied via a contact A or contact B of a switch SW4. The reference voltage Vref2A is set by a reference voltage setter 23, while the reference voltage Vref2B is set by a reference voltage setter 24. It is assumed here that the relation “Vref2C>Vref2B>Vref2A” always holds. The reference voltage Vref2A is a voltage corresponding to the maximum allowable operating temperature (Tmax) of the laser diode 12A, and its details will be described later. On the other hand, the reference voltage Vref2B is a voltage corresponding to the recovery temperature (Trec) of the laser diode 12A, and its details will be described later. The reference voltage Vref2C is a voltage representing the temperature during the normal operation of the laser diode 12A, and any suitable value can be chosen as long as the value satisfies the relation “Vref2C>Vref2B”.
In the power measuring mode, when the laser diode 12A is not in an abnormally high temperature condition, the switch SW4 is always connected to the contact A, and as a result, in this case, the output of the comparator 20 is always high.
Next, the circuit system that operates primarily in the temperature measuring mode will be described.
As shown in
In the temperature measuring mode, the switches SW1, SW2, and SW3 are connected to their respective contacts T.
In the temperature measuring mode also, as long as the laser diode 12A is not in an abnormally high temperature condition, the current source 11 continues to supply the current ILD to the laser diode 12A, causing the laser diode 12A to emit light. The photodiode 12B receives the light emitted from the laser diode 12A, and outputs the current IPD which is proportional to the output light power of the laser diode 12A.
On the other hand, as the switch SW1 is connected to the contact T, the current IBT output from the constant-current source 2 flows to the photodiode 12B. As a result, the photodiode 12B is forcefully forward-biased.
As the switch SW2 is connected to the contact T, the input current to the current-voltage conversion circuit 13 is zero. Accordingly, the current-voltage conversion circuit 13 does not output a voltage. However, the sample-and-hold circuit 21 holds the voltage sampled in the power measuring mode just before switching was effected from the power measuring mode to the temperature measuring mode; as a result, the comparator 14 and the LD driver circuit 16 continue to operate in the power measuring mode, so that the current ILD continues to flow to the laser diode 12A.
As previously described, as the current IBT that the constant-current source 2 supplies, to forcefully forward-bias the photodiode 12B, is sufficiently larger than the current IPD that the photodiode produces by receiving the light emitted from the laser diode 12A, if the light emitted from the laser diode 12A is incident on the photodiode 12B, its effect on the forward voltage of the photodiode 12B is negligibly small, and a change in the temperature of the photodiode 12B causes a corresponding change in the forward voltage of the photodiode. Further, as the photodiode 12B and the laser diode 12A are disposed very close to each other in the module 12, and are, therefore, well coupled thermally, a change in the temperature of the photodiode 12B can be regarded as a change in the temperature of the laser diode 12A.
As the switch SW3 is connected to the contact T, the voltage developed between the anode and cathode of the photodiode 12B is applied via the contact T of the switch SW3 to the input terminal of the voltage amplifier 22.
The voltage amplifier 22 amplifies the voltage developed between the anode and cathode of the photodiode 12B, to a suitable level.
The comparator 20 compares the output voltage V22 of the voltage amplifier 22 with the reference voltage Vref2A or Vref2B supplied via the contact A or contact B of the switch SW4. Here, if the temperature of the laser diode 12A has been within a normal temperature range until just before that time, the switch SW4 should remain connected to the contact A; therefore, in this case, the comparator 20 compares the output voltage V22 of the voltage amplifier 22 with the reference voltage Vref2A supplied via the contact A.
Here, consider the case where the output voltage V22 of the voltage amplifier 22 drops below the reference voltage Vref2A which is a voltage corresponding to the maximum allowable operating temperature (Tmax) of the laser diode 12A. In this case, as the output voltage V22 of the voltage amplifier 22 is smaller than the reference voltage Vref2A, the output of the comparator 20 changes from high to low. As earlier described, the output voltage V22 of the voltage amplifier 22 being smaller than the reference voltage Vref2A means that the laser diode 12A is in an abnormally high temperature condition. That is, when the output of the comparator 20 changes from high to low, this means that the temperature of the laser diode 12A has risen to an abnormally high level.
A sample-and-hold circuit 25 samples the output voltage of the comparator 20 at predetermined intervals of time and holds the sampled value. The output of the sample-and-hold circuit 25 is supplied to a digital interface circuit 26.
Upon detecting that the temperature of the laser diode 12A has risen to an abnormally high level, the digital interface circuit 26 sends a signal to the LD driver circuit 16 which, in response, controls the current source 11 so as to stop the supply of the current ILD to the laser diode 12A.
While controlling the current source 11 in this way, the digital interface circuit 26 also sends a signal to a controller 28 which, in response, controls the switch SW4 to switch from the contact A to the contact B. As a result, the comparator 20 compares the output voltage V22 of the voltage amplifier 22 with the reference voltage Vref2B supplied via the contact B. The reference voltage Vref2B is a voltage corresponding to the recovery temperature (Trec) of the laser diode 12A. Here, since the relation “Vref2B>Vref2A” always holds, as earlier described, and since the laser diode 12A is in an abnormally high temperature condition, it follows that the relation “Vref2A>V22” and hence the relation “Vref2B>Vref2A>V22” holds; as a result, the potential difference between the two inputs to the comparator 20 further increases. Accordingly, if the output voltage V22 of the voltage amplifier 22 varies somewhat, since the magnitude relationship between the reference voltage Vref2B and the voltage V22 is retained, the output of the comparator 20 remains low.
For some time after stopping the supply of the current ILD from the current source 11 to the laser diode 12A, the driving circuit 1 stays in the temperature measuring mode. That is, as shown in
When a certain amount of time has elapsed after stopping the supply of the current ILD from the current source 11 to the laser diode 12A, the temperature of the laser diode 12A begins to gradually drop. As the photodiode 12B and the laser diode 12A are disposed very close to each other in the module 12, and are therefore well coupled thermally, as earlier described, the temperature of the photodiode 12B also gradually drops, as a result of which the output voltage V22 of the voltage amplifier 22 gradually increases. When the temperature of the laser diode 12A drops below the recovery temperature (Trec), the output voltage V22 of the voltage amplifier 22 becomes larger than the reference voltage Vref2B corresponding to the recovery temperature (Trec) of the laser diode 12A. As a result, the output of the comparator 20 changes from low to high. As earlier described, the output voltage V22 of the voltage amplifier 22 being larger than “the reference voltage Vref2B which is larger than the reference voltage Vref2A” means that the laser diode 12A has recovered from the abnormally high temperature condition and the temperature has dropped at least to below the recovery temperature (Trec).
The sample-and-hold circuit 25 samples the output voltage of the comparator 20 at predetermined intervals of time and holds the sampled value, and the output of the sample-and-hold circuit 25 is supplied to the digital interface circuit 26.
Upon detecting that the laser diode 12A has recovered from the abnormally high temperature condition and the temperature has dropped at least to below the recovery temperature (Trec), the digital interface circuit 26 sends a signal to the LD driver circuit 16 which, in response, controls the current source 11 so as to resume the supply of the current ILD to the laser diode 12A.
While controlling the current source 11 in this way, the digital interface circuit 26 also sends a signal to the controller 28. In response, the controller 28 controls the switches SW1, SW2, and SW3 to switch from the contact T to the contact P, while also controlling the switch SW4 to switch from the contact B to the contact A. As a result, the comparator 20 compares the output voltage V22 of the voltage amplifier 22 with the reference voltage Vref2A supplied via the contact A. Here, as the relation “Vref2B>Vref2A” always holds, as earlier described, and as the laser diode 12A is in the normal temperature condition, it follows that the relation “V22>Vref2B” and hence the relation “Vref22>Vref2B>Vref2A” holds; as a result, the potential difference between the two inputs to the comparator 20 further increases. Accordingly, if the output voltage V22 of the voltage amplifier 22 varies somewhat, because the magnitude relationship between the reference voltage Vref2A and the voltage V22 is retained, the output of the comparator 20 remains high.
That is, as shown in
Thereafter, the operation mode of the driving circuit 1 alternates cyclically between the light power measuring mode and the temperature measuring mode. Here, the digital interface circuit 26 may be configured to digitally output data concerning the detected temperature of the laser diode 12A.
The following summarizes the relationships of the various reference voltages relative to the light power measuring mode and temperature measuring mode in the first embodiment of the present invention.
When the laser diode 12A in
As the temperature of the laser diode 12A rises, the output voltage V22 of the voltage amplifier 22 gradually decreases. When the output voltage V22 of the voltage amplifier 22 drops below the reference voltage Vref2A which is a voltage corresponding to the maximum allowable operating temperature (Tmax) of the laser diode 12A, the current source 11 stops the supply of the current ILD to the laser diode 12A, and the temperature measuring mode is entered. As long as the output voltage V22 of the voltage amplifier 22 stays below the reference voltage Vref2B corresponding to the recovery temperature (Trec) of the laser diode 12A, the supply of the current ILD to the laser diode 12A is stopped, and the driving circuit 1 continues to operate in the temperature measuring mode.
When a certain amount of time has elapsed after stopping the supply of the current ILD from the current source 11 to the laser diode 12A, the temperature of the laser diode 12A begins to drop. As a result, the output voltage V22 of the voltage amplifier 22 gradually increases. When the output voltage V22 of the voltage amplifier 22 becomes larger than the reference voltage Vref2B which is a voltage corresponding to the recovery temperature (Trec) of the laser diode 12A, and as this means that the temperature of the laser diode 12A has dropped below the recovery temperature (Trec), the current source 11 resumes supplying the current ILD to the laser diode 12A and the driving circuit 1 enters the light power measuring mode.
Thereafter, the operation mode of the driving circuit 1 alternates cyclically between the light power measuring mode and the temperature measuring mode.
In the first embodiment of the invention described above, as the current IBT that the constant-current source 2 supplies to forcefully forward-bias the photodiode 12B is sufficiently larger than the current IPD that the photodiode 12B produces by receiving the light emitted from the laser diode 12A, a convention has been adopted that, if the light emitted from the laser diode 12A is incident on the photodiode 12B, its effect on the forward voltage of the photodiode 12B can be approximated as being negligibly small. Such an approximation will suffice for the purpose of preventing destruction of the laser diode 12A in an abnormally high temperature condition. By contrast, in a second embodiment of the present invention, provisions are made to detect the temperature of the laser diode 12A with higher accuracy.
The driving circuit 1 according to the second embodiment of the present invention differs from the driving circuit 1 shown in
In the temperature measuring mode, the sum of the current IPD that the photodiode 12B produces by receiving the light emitted from the laser diode 12A and the current IBT that the constant-current source 2 supplies to forcefully forward-bias the photodiode 12B flows through the diode D shown in the equivalent circuit of
The present invention can be applied to a driving circuit and a driving method for a laser light source comprising a laser diode and a photodiode disposed in close proximity to receive light emitted from the laser diode and control the intensity of light emission of the laser diode.
According to the present invention, the function of preventing laser diode destruction due to a rise in operating temperature can be implemented with high accuracy and with a simple structure in the laser light source driving circuit. In the present invention, as the photodiode disposed very close to the laser diode is also used as the temperature sensor, the temperature detection accuracy is high and the response is fast. That is, as an abnormally high temperature condition of the laser diode can be detected nearly in real time, the laser diode can be reliably protected against thermal destruction. Furthermore, the apparatus construction can be simplified as there is no need to provide a separate temperature sensor.
The present invention is particularly effective in applications where a large number of laser light sources are used as the light source as in a maskless exposure apparatus. In such a maskless exposure apparatus, a surface light source for illuminating an article to be exposed is constructed by arranging a plurality of laser light sources.
Number | Date | Country | Kind |
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2005-224981 | Aug 2005 | JP | national |