Patent Grant
9888544
This application claims priority to Chinese Patent Application No. 201410834786.7, filed on Dec. 26, 2014, with the State Intellectual Property Office of the People's Republic of China, incorporated by reference in its entirety herein.
The present teaching relates generally to light source driving circuits and in particular to driving circuits and methods for adjusting power supplied to loads based on ambient temperature.
Compared with traditional filament lights, LED (light emitting diode) light sources possess advantages such as environmental protection, energy savings, relatively high luminous efficiency, and long life. Thus, replacing filament lights with LED light sources is an inevitable trend based on current developments. LED bulbs are types of LED lights that are similar in shape and size to filament lights. An LED bulb includes an LED light source and a control chip. LED light sources require temperature controls as overheating will shorten their life. Yet the closed architecture of LED bulbs makes heat dissipation difficult. The high temperature may easily damage the control chip in the LED light source. Therefore, there exists a need to provide a solution to effectively manage the temperature of LED bulbs.
In a first embodiment according to present invention, a light source driving circuit is disclosed. The light source driving circuit includes a power converter and a controller. The power converter is configured for receiving input voltage and providing output power to a load. The controller, coupled to the power converter, is configured for acquiring a first sensing signal indicative of an average current flowing through the load, generating a first temperature detecting signal indicative of ambient temperature of the light source driving circuit, and adjusting the average current flowing through the load based on the first temperature detecting signal and the first sensing signal. The controller decreases the average current of the load based on the first temperature detecting signal and the first sensing signal when the ambient temperature keeps rising after the ambient temperature rises above a first temperature threshold.
In a second embodiment according to the present invention, a controller for controlling ambient temperature of a light source driving circuit having a power converter is disclosed. The power converter is configured for receiving input voltage and supplying power to a load. The controller includes a sensing terminal, a compensation terminal and a driving terminal. The sensing terminal is configured for receiving a sensing signal indicative of an instant current flowing through the load. The compensation terminal is configured for generating an error signal based on the instant current sensing signal and a first temperature detecting signal indicative of the ambient temperature of the light source driving circuit. The driving terminal is configured for generating a driving signal based on the error signal to control the power converter, so as to adjust an average current flowing through the load. The driving signal decreases the average current flowing through the load when the ambient temperature keeps rising after the ambient temperature of the light source driving circuit rises above a first temperature threshold.
In a third embodiment of the present invention, a method for powering a load by a light source driving circuit having a power converter is disclosed. The method includes steps of: acquiring a first sensing signal indicative of an average current flowing through the load; generating a first temperature detecting signal indicative of an ambient temperature of the light source driving circuit; and adjusting the average current flowing through the load based on the first temperature detecting signal and the first sensing signal to make the average current flowing through the load inversely proportional to the ambient temperature of the light source driving circuit when the ambient temperature of the light source driving circuit is between a first temperature threshold and a second temperature threshold which is greater the first temperature threshold.
Features and advantages of embodiments according to the invention will become apparent as the following detailed description proceeds, and upon reference to the drawings, where like numerals depict like elements, and in which:
Reference will now be made in detail to embodiments according to the present invention. While the invention will be described in conjunction with these embodiments, it will be understood that they are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims.
Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be recognized by one of ordinary skill in the art that the present invention may be practiced without these specific details. In other instances, well known methods, procedures, components, and circuits have not been described in detail as not to unnecessarily obscure aspects of the present invention.
In the example of
The resistor 124 has one end coupled to a node between the switch 122 and the cathode of the diode 123, and the other end coupled to the inductor 127. The resistor 124 is configured to provide a sensing signal ISEN (which may be referred to herein as the second sensing signal or as the instant current sensing signal). The sensing signal ISEN can indicate an instant current flowing through the LED string 130, and an instant current flowing through the inductor 127 regardless of whether the switch 122 is turned on or is turned off. In other words, when the switch 122 is on or off, the resistor 124 can monitor the instant current flowing through the inductor 127 and the instant current flowing through the LED string 130.
The controller 110 is configured to receive the sensing signal ISEN and adjust an average current flowing through the inductor 127 to a targeted current value by turning on or off the switch 122. The capacitor 129 is configured to filter ripples of the current flowing through the LED string 130 and keep the current of the LED string 130 substantially steady and is equal to the average current flowing through the inductor 127. Therefore, the current flowing through the LED string 130 can be adjusted to be equal to the targeted current value. Here “equal to the targeted current value” is achieved without consideration of the non-ideal condition of elements and the power delivered from the inductor 128 to the controller 110.
In the example of
The switch 122 can be an N type metal oxide semiconductor field effect transistor (N type MOSFET). The state of the switch 122 is determined by the voltage difference between the gate voltage of the switch 122 and the voltage on the ground terminal (e.g., the voltage of the common node 125). Thus, the state of the switch 122 is determined by a pulse-width modulation signal PWM1 output from the driving terminal DRV. When the switch 122 is turned on, the reference ground of the controller 110 is greater than the ground of light source driving circuit 100 which enables the circuit of the present invention to be applied to a power source with high voltage.
In operation, when the switch 122 is turned on, a current flows through the switch 122, the resistor 124, the inductor 127, and the LED string 130 to the ground of the light source driving circuit 100. When the switch 122 is turned off, a current flows through the resistor 124, the inductor 127, the LED string 130 and the diode 123. The inductor 128, coupled to the inductor 127, is configured to detect the status of the inductor 127 (e.g., based on the detecting signal AUX to detect whether the current flowing through the inductor 127 has decreased to the predetermined current value). The controller 110 monitors the instant current flowing through the inductor 127 based on the detecting signal AUX and the sensing signal ISEN. The controller 110 controls the switch 122 by the pulse-width modulation signal PWM1 to adjust the average current flowing through the inductor 127 to the targeted current value. Therefore, filtered by the capacitor 129, the current flowing through the LED string 130 is equal to the targeted current as well.
In one embodiment, the controller 110 determines whether the LED string 130 is in the open circuit state based on the detecting signal AUX. If the LED string 130 is in the open circuit state, the voltage across the capacitor 129 increases. When the switch 122 is turned off, the voltage of the inductor 127 increases as the voltage of the detecting signal AUX increases. Accordingly, the current flowing through the monitoring terminal ZCD to the controller 110 increases. As such, the controller 110 can determine whether the LED string 130 is in the open circuit state based on the voltage of the detecting signal AUX and whether the current flowing to the controller 110 is greater than a current threshold.
The controller 110 determines whether the current flowing through the inductor 127 has decreased to the predetermined current value (e.g., dropped to 0) based on the detecting signal AUX. When the driving signal (e.g., the pulse-width modulation signal PWM1) is in a first state (e.g., logic 1), the switch 122 is turned on and a current flows through the switch 122, the resistor 124, the inductor 127, and the LED string 130 to the ground of the light source driving circuit 100. Also, the current flowing through the inductor 127 starts to increase which causes the voltage of the sensing signal ISEN to increase. In one embodiment, when the switch 122 is turned on, the voltage of the detecting signal AUX is at a negative value. When the driving signal (e.g., the pulse-width modulation signal PWM1) is in a second state (e.g., logic 0), the switch 122 is turned off and the voltage of the detecting signal AUX changes to a positive value. Also, a current flows through the resistor 124, the inductor 127, the LED string 130 and the diode 123. In this case, the current flowing through the inductor 127 decreases which causes the voltage of the sensing signal ISEN to decrease. When the current flowing through the inductor 127 drops to the predetermined current value (e.g., drops to 0), a falling edge can be detected in the voltage of the detecting signal AUX.
The controller 110 determines whether the LED string 130 is in a short circuit condition based on the voltage of the power terminal VDD. If the LED string 130 is in a short circuit condition, then when the switch 122 is turned off, the voltage of the inductor 127 decreases. The voltage of the inductor 128 and the voltage at the power terminal VDD decrease accordingly. If the voltage of the power terminal VDD is less than a voltage threshold when the switch 122 is turned off, the controller 110 determines that the LED string 130 is in a short circuit condition.
The controller 110 controls the current flowing through the LED string 130 based on the ambient temperature of the light source driving circuit 100. After the ambient temperature of the light source driving circuit 100 increases to a first temperature threshold TH1 (e.g., 125° C.), if the ambient temperature keeps increasing, then the light source driving circuit 100 reduces the average current of the LED string 130 gradually. If the ambient temperature of the light source driving circuit 100 increases to a second temperature threshold TH2 (e.g., 145° C.) which is higher than the first temperature threshold, which means an overheating situation exists, then the light source driving circuit 100 keeps the switch 122 off and decreases the average current of the LED string 130 to zero quickly. The following
The start up and under voltage lockout circuit 201 is coupled to the power terminal VDD and is configured to selectively start one or more components of the controller 110 based on the power status. In one embodiment, if the voltage on the power terminal VDD is greater than a first predetermined voltage, then the start up and under voltage lockout circuit 201 starts all the components of the controller 110. If the voltage on the power terminal VDD is less than a second predetermined voltage, then the start up and under voltage lockout circuit 201 shuts down all the components of the controller 110. In one embodiment, the first predetermined voltage is greater than the second predetermined voltage. The power terminal VDD is configured to supply power to the controller 110. The ground terminal GND is coupled to the reference ground of the controller 110.
The filter 202 is coupled to the monitoring terminal CS and is configured to generate a sensing signal IAVG (which may be referred to herein as the first sensing signal or as the average current sensing signal). The sensing signal IAVG indicates an average current flowing through an energy storage unit 126 (e.g., the inductor 127) and an average current flowing through a load (e.g., the LED string 130).
The bandgap voltage generator 203 is coupled to the reference ground of the controller 100 through the ground terminal GND. The bandgap voltage generator 203 is configured to generate a bandgap voltage VBG which is independent of temperature and to also generate a first temperature detecting signal VT1 indicative of the ambient temperature of the light source driving circuit 100. The error signal generator 207 is coupled to the bandgap voltage generator 203 and is configured to generate an error signal VEA based on the voltage difference between the first temperature detecting signal VT1 and the sensing signal IAVG. More specifically, when the ambient temperature of the light source driving circuit 100 increases, the first temperature detecting signal VT1 decreases accordingly. After the ambient environment of the light source driving circuit 100 gradually increases to a first temperature threshold TH1 (e.g., 125° C.), if the ambient temperature keeps increasing, then the error signal generator 207 decreases the voltage of the error signal VEA on the compensation terminal COMP based on the first temperature detecting signal VT1, thereby decreasing the average current flowing through the load. The saw tooth signal generator 208 is configured to generate a saw tooth signal SAW. The comparator 209 is coupled to the error signal generator 207 and the saw tooth signal generator 208. The comparator 209 is configured to compare the error signal VEA with the saw tooth signal SAW. The pulse-width modulation signal generator 211 is coupled to the comparator 209 and is configured to generate a driving signal (e.g., a pulse-width modulation signal PWM1) to control the state of the switch 122 based on an output of the comparator 209.
As discussed above, when the current flowing through the inductor 127 drops to the predetermined current value (e.g., drops to 0), a falling edge can be detected at the voltage of the detecting signal AUX. The reset signal generator 210 is coupled to the monitoring terminal ZCD and is configured to generate a reset signal RESET in response to the falling edge of the detecting signal AUX. The reset signal RESET affects the saw tooth signal generator 208 and the pulse-width modulation signal generator 211. More specifically, the reset signal RESET can switch the driving signal (e.g., the pulse-width modulation signal PWM1) to a first state (e.g., logic 1) to turn on the switch 122. In one embodiment, the pulse-width modulation signal generator 211 is coupled to the reset signal generator 210. The pulse-width modulation signal generator 211 is configured to generate the pulse-width modulation signal PWM1 to control the state of the switch 122 through a driving terminal DRV based on the output of the comparator 209 and the reset signal RESET.
In one embodiment, a duty-cycle of the pulse-width modulation signal PWM1 is determined by the error signal VEA, while the voltage of the error signal VEA is adjusted by the error signal generator 207 based on the first temperature detecting signal VT1. As discussed above, when the ambient temperature of the light source driving circuit 100 increases, the voltage of the first temperature detecting signal VT1 decreases accordingly. After the ambient environment of the light source driving circuit 100 gradually increases to the first temperature threshold TH1 (e.g., 125° C.), if the ambient temperature keeps increasing, the error signal generator 207 decreases the voltage of the error signal VEA based on the first temperature detecting signal VT1, so as to decrease the duty cycle of the pulse-width modulation signal PWM1. Accordingly, the average current flowing through the inductor 127 and the average current flowing through the LED string 130 decrease, which slows down or stops the increase of the ambient temperature of the light source driving circuit 100. As such, damage to the LED string 130 and the inner or peripheral components of the light source driving circuit 100 caused be overheating can be avoided. While the present invention is described in an example of decreasing the duty cycle of the pulse-width modulation signal PWM1, it will be understood that it is not intended to limit the present invention. On the contrary, if the ambient temperature of the light source driving circuit 100 decreases within a certain range (e.g., 145° C.-125° C.), then the error signal generator 207 can increase the voltage of the error signal VEA based on the first temperature detecting signal VT1, so as to increase the duty cycle of the pulse-width modulation signal PWM1. Accordingly, the average current flowing through the inductor 127 and the average current flowing through the LED string 130 increase.
In one embodiment, the reset signal RESET is a pulse signal with a fixed frequency. In other embodiments, the reset signal RESET is a pulse signal which is configured to maintain an off time of the switch 122 as a constant. For example, in the example of
In response to the reset signal RESET, the pulse-width modulation signal generator 211 generates the pulse-width modulation signal PWM1 having a first state (e.g., logic 1) to turn on the switch 122. When the switch 122 is turned on, a current flows through the switch 122, the resistor 124, the inductor 127, and the LED string 130 to the ground of the light source driving circuit 100. The saw tooth signal SAW generated by the saw tooth signal generator 208 starts to increase from an initial level INI in response to a pulse of the reset signal RESET. When the voltage of the saw tooth signal SAW increases to the voltage of the error signal VEA, the pulse-width modulation signal generator 211 generates the pulse-width modulation signal PWM1 having a second state (e.g., logic 0) to turn off the switch 122. The saw tooth signal SAW is reset to the initial level INI until the next pulse of the reset signal RESET is received by the saw tooth signal generator 208. The saw tooth signal SAW starts to increase from the initial level INI again when the next pulse in the reset signal RESET arrives.
The bandgap voltage generator 203 further generates a second temperature detecting signal VT2 indicating the ambient temperature of the light source driving circuit 100. The voltage scaling device 204 is coupled to the bandgap voltage generator 203 and is configured to convert the bandgap voltage VBG to a suitable reference voltage VBG′ (e.g., by decreasing the bandgap voltage VBG in proportion). The comparator 205 is coupled to the bandgap voltage generator 203 and the voltage scaling device 204. The comparator 205 is configured to compare the second temperature detecting signal VT2 with the reference voltage VBG′ to generate an overheating signal OTP. The overheating signal OTP can indicate whether an overheating situation is occurring. More specifically, when the ambient temperature of the light source driving circuit 100 is less than or equal to a second temperature threshold (e.g., 145° C.), the voltage of the second temperature detecting signal VT2 is greater than the reference voltage VBG′. Thus, the comparator 205 generates the overheating signal OTP having a first state (e.g., logic 1) which enables the pulse-width modulation signal generator 211 to generate a driving signal (e.g., the pulse-width modulation signal PWM1) to turn on a switch 122 at a terminal DRV under control of a comparator 209 or/and a reset signal generator 210. When the ambient temperature of the light source driving circuit 100 is greater than the second temperature threshold (e.g., 145° C., indication of overheating), the voltage of the second temperature detecting signal VT2 is less than the reference voltage VBG′. Thus, the comparator 205 generates the overheating signal OTP having a second state (e.g., logic 0) which enables the pulse-width modulation signal generator 211 to maintain the driving signal (e.g., the pulse-width modulation signal PWM1) at a particular state (e.g., logic 0) to keep the switch 122 off, so as to cut down the current flowing through the LED string 130. As such, damage to the LED string 130 and the inner or peripheral components of the light source driving circuit 100 caused by overheating can be avoided.
A voltage of a common node B between the resistor R3 and the resistor R4 is labeled as a first temperature detecting signal VT1 indicating the ambient temperature of the light source driving circuit 100. As shown in
Also, a voltage of a common node A between the resistor R2 and the resistor R3 is labeled as a second temperature detecting signal VT2 indicating the ambient temperature of the light source driving circuit 100. The voltage scaling device 204 is coupled to the bandgap voltage generator 203 and is configured to convert the bandgap voltage VBG to a reference voltage VBG′ (e.g., by decreasing the bandgap voltage VBG in proportion). The second temperature detecting signal VT2 and the reference voltage VBG′ are outputted to two input terminals of a comparator 205 respectively to generate an overheating signal OTP. When the ambient temperature of the light source driving circuit 100 is less than or equal to a second temperature threshold (e.g., 145° C.), the voltage of the second temperature detecting signal VT2 is greater than the reference voltage VBG′. Thus, the comparator 205 generates the overheating signal OTP having a first state (e.g., logic 1) under control of a comparator 209 or/and a reset signal generator 210. The overheating signal OTP having the first state enables the pulse-width modulation signal generator 211 to generate a driving signal (e.g., the pulse-width modulation signal PWM1) at the terminal DRV to control a switch 122. When the ambient temperature of the light source driving circuit 100 is greater than the second temperature threshold (e.g., 145° C., indication of overheating), the voltage of the second temperature detecting signal VT2 is less than the reference voltage VBG′. Thus, the comparator 205 generates the overheating signal OTP having a second state (e.g., logic 0) which enables the pulse-width modulation signal generator 211 to maintain the driving signal (e.g., the pulse-width modulation signal PWM1) at a particular state (e.g., logic 0) to keep the switch 122 in the off state, so as to cut off the current flowing through the LED string 130.
The structure of the bandgap voltage generator 203 discussed above is just one possible embodiment and is for illustrative purposes, and does not limit the present invention to its use. On the contrary, the present invention is intended to cover other suitable alternatives, modifications and equivalents of the bandgap voltage generator 203.
Similarly, a voltage VE at the common node E, which is coupled to one end of the resistor R6, is equal to a reference voltage REF2 (a predetermined constant value). The other end of the resistor R6 is coupled to the reference ground of a controller 110. Thus, the voltage difference on the resistor R6 is constant. A current I5 flowing through the resistor R5 is constant as well. Also, because of the current mirror 409, a current I6 is constant. Thus, in a condition where the current I6 is constant while the current I4 increases, a voltage of an error signal VEA outputted at a compensation terminal COMP decreases. As discussed above, decreasing the voltage of the error signal VEA can cause an average current flowing through a LED string 130 to decrease, and the voltage of the sensing signal IAVG also decreases. With the influence of the operational amplifier 413, the voltage difference VG of the resistor R7 decreases which leads to decreasing the current I7 flowing through the resistor R7 to achieve a current balance. Because of the decrease of the average current flowing through the LED string 130, the rise of the ambient temperature of the light source driving circuit 100 is slowed down or stopped. As such, the ambient temperature of the light source driving circuit 100 is under effective control.
The waveform shown in
In block 602, a sensing signal IAVG which indicates an average current flowing through a load (e.g., the LED string 130) is acquired. The sensing signal IAVG can be acquired based on a sensing signal ISEN indicative of an instant current flowing through the load and an instant current flowing through an energy storage unit.
In block of 604, a first temperature detecting signal VT1 indicative of an ambient temperature of the light source driving circuit 100 is generated. More specifically, the bandgap voltage generator 203 in the
In block of 606, if the ambient temperature of the light source driving circuit is between a first temperature threshold TH1 and a second temperature threshold TH2, the average current flowing through the load is adjusted based on the first temperature detecting signal VT1 and the sensing signal IAVG, so that the average current is inversely proportional to the ambient temperature. More specifically, an error signal generator 207 generates an error signal VEA based on the sensing signal IAVG and the first temperature detecting signal VT1. After the ambient temperature of the light source driving circuit 100 rises to the first temperature threshold TH1 (e.g., 125° C.), if the ambient temperature continues to increase, then the error signal generator 207 decreases a voltage of the error signal VEA on an compensation terminal COMP based on the sensing signal IAVG and the first temperature detecting signal VT1. A pulse-width modulation signal generator 211 adjusts the average current flowing through the load based on the error signal VEA. In one embodiment, the pulse-width modulation signal generator 211 adjusts the average current flowing through the load by adjusting a duty cycle of a pulse-width modulation signal PWM1 based on the error signal VEA. For example, after the ambient temperature of the light source driving circuit 100 rises to the first temperature threshold (e.g., 125° C.), if the ambient temperature keeps increasing, the error signal generator 207 decreases the voltage of the error signal VEA based on the first temperature detecting signal VT1, so as to decrease the duty cycle of the pulse-width modulation signal PWM1. Therefore, the average current flowing through the inductor 127 and the average current flowing through the load decrease. The rise of the average temperature of the light source driving circuit 100 is slowed down or stopped.
In an embodiment, the method further includes: if the ambient temperature of the light source driving circuit 100 is greater than the second temperature threshold TH2 (e.g., 145° C.), an overheating signal OTP having a second state (e.g., logic 0) is generated based on a second temperature detecting signal VT2, which enables the pulse-width modulation signal generator 211 to maintain a driving signal (e.g., the pulse-width modulation signal PWM1) at a terminal DRV at a particular state (e.g., logic 0) to turn off the switch 122. Therefore, the current flowing through the LED string 130 is cut off.
Advantageously, the light source driving circuit, the controller and the control method of the present invention can help effectively avoid the damage to LED strings and the inner or peripheral components of the light source driving circuit caused by overheating.
While the foregoing description and drawings represent embodiments of the present invention, it will be understood that various additions, modifications and substitutions may be made therein without departing from the spirit and scope of the principles of the present invention as defined in the accompanying claims. One skilled in the art will appreciate that the invention may be used with many modifications of form, structure, arrangement, proportions, materials, elements, and components and otherwise, used in the practice of the invention, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims and their legal equivalents, and not limited to the foregoing description.
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| 2014 1 0834789 | Dec 2014 | CN | national |
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