An image forming apparatus such as a printer, a copy machine, or a multi-function printer feeds each of print media stacked on a loading tray to an image forming unit therein and forms an image on a print medium. For feeding of a print medium from a loading tray to an image forming unit, a print medium may be fed according to the kind or model of image forming apparatus.
Hereinafter, various examples are described in detail with reference to the drawings. In the specification and drawings, like elements having substantially the same functional configurations are denoted by like reference numerals, and thus their description is omitted.
The image forming apparatus 100 includes devices, such as printers, copy machines, multi-function printers, and fax machines, which perform an image forming job. The image forming job may refer to a job involving an image, e.g., printing, copying, scanning, or faxing, and may include a series of processes necessary for the execution of the image forming job.
A developing device 10 may include a photoconductor 14, on the surface of which an electrostatic latent image is formed, and a developing roller 13, which provides a developer to the electrostatic latent image to develop the electrostatic latent image into a visible toner image. A photosensitive drum is an example of the photoconductor 14 and may include an organic photo conductor (OPC). A charging roller 15 is an example of a charger that charges a surface of the photoconductor 14 to a substantially uniform potential. A developer accommodated in a developer cartridge (not shown) may be provided to the developing device 10. The developer accommodated in the developer cartridge may be a toner.
An exposure device 50 forms an electrostatic latent image on the photoconductor 14 by radiating light, which can be modulated according to image information, to the photoconductor 14. A laser scanning unit (LSU) is an example of the exposure device 50.
In some examples, a transfer unit transfers a toner image on the photoconductor 14 to a print medium P and may include an intermediate transfer unit. For example, the transfer unit may include an intermediate transfer member 60, an intermediate transfer roller 61, and a transfer roller 70, as shown in
A fusing unit 80 may fuse a toner image to the print medium P by applying heat and/or pressure to the toner image on the print medium P.
In some examples, due to the configuration described above, the exposure device 50 may form an electrostatic latent image on the photoconductor 14 by scanning light modulated according to image information of a different color. Respective electrostatic latent images on photoconductors 14 respectively included in a plurality of developing devices 10 may be developed into visible toner images by cyan (C), magenta (M), yellow (Y), and black (K) developers provided from a plurality of developer cartridges (not shown) to the developing devices 10. The toner images may be sequentially and intermediately transferred to the intermediate transfer member 60.
In some examples, the print medium P in a loading tray 150 may be fed between the transfer roller 70 and the intermediate transfer member 60 along a feeding route R by a print medium feeding device 90. A toner image, which has been intermediately transferred to the intermediate transfer member 60, may be transferred to the print medium P, which is fed between the transfer roller 70 and the intermediate transfer member 60, by a transfer bias voltage applied to the transfer roller 70. In some examples, when the print medium P passes through the fusing unit 80, the toner image is fixed to the print medium P by heat and pressure. The print medium P having undergone fusing may be discharged by a discharge roller (not shown) in some instances.
The print medium feeding device 90 may include a plurality of rollers, e.g., a pickup roller 92, a forward roller 94, a retard roller 96, and a registration roller (hereinafter, referred to as a regi roller) 97, to feed the print medium P and a driving unit (not shown) that drives the rollers. The pickup roller 92 may pick up each print medium P stacked on the loading tray 150, and the forward roller 94 may transport the print medium P that has been picked up. In some examples, the retard roller 96 is located to engage with the forward roller 94 such that, when two print media P are inserted together between the forward roller 94 and the retard roller 96, a print medium P contacting the retard roller 96 is not transported and the two-print media P are separated from each other. The print medium feeding device 90 may further include a feed roller (not shown) according to the model of the image forming apparatus 100. The print medium P that is transported may be fed to the regi roller 97 along the feeding route R. The driving unit may drive a roller directly or via a power transmitter, such as a connecting gear or a clutch, connected to the roller.
A sensing unit (e.g., comprising an actuator 98 and a registration sensor 99, hereinafter, 98 and 99) may sense the front end of the print medium P fed to the regi roller 97 and can include an actuator 98 and a registration sensor (hereinafter, referred to as a regi sensor) 99. When the print medium P fed along the feeding route R meets the actuator 98, the actuator 98 may be rotated around a rotation axis by the print medium P, Based on a change involved in the rotation of the actuator 98, the regi sensor 99 may sense the front end of the print medium P and generate a signal indicating that the print medium P is fed to the regi roller 97.
In some examples, the regi roller 97 may align the front end of the print medium P and feed the print medium P to an image forming unit. The regi roller 97 may adjust a waiting position of the print medium P after the print medium P arrives at the regi roller 97 and may feed the print medium P, which is waiting at the adjusted position, to the image forming unit. In some examples, the regi roller 97 may correct front-end skew of the print medium P so that the front end of an image of an image forming job is aligned with the front end of the print medium P afterward. In some examples, when the front end of the print medium P is aligned with the front end of an image of an image forming job, an image formed on the intermediate transfer member 60 can be transferred to the print medium P and fused by the fusing unit 80.
In some examples, when the image forming apparatus 100 does not include a power regulator, such as a clutch, for the pickup roller 92 of the print medium feeding device 90, the print medium feeding device 90 can be designed based on the assumption that the print medium P is located in a certain pickup position such that the print medium P can be transported by a distance from the pickup roller 92 to the regi roller 97. In some example operations of the image forming apparatus 100, the print medium P may protrude from the certain pickup position predefined during the design. Examples described below include control of the print medium feeding device 90 according to a pickup position of the print medium P in the image forming apparatus 100 that does not include a power regulator, such as a clutch, for the pickup roller 92 of the print medium feeding device 90 in the case where the print medium P is picked up at a certain pickup position and in the case where the print medium P is picked up at a position protruding from the certain pickup position.
Referring to
The print medium feeding device 90 may feed the print medium P stacked on the loading tray 150 to the image forming unit using the pickup roller 92, the forward roller 94, and the regi roller 97. In some examples, for this operation, the print medium feeding device 90 may control the pickup roller 92, the forward roller 94, and the regi roller 97 based on a distance that the print medium P travels along a feeding route.
In some examples, the print medium feeding device 90 may preset the number of rotations of the pickup roller 92, which can pick up and transport the print medium P, such that the print medium P is transported a distance from the pickup roller 92 to the retard roller 96. For example, as shown in
In some examples, when the pickup roller 92 rotates as many times as the preset number, the print medium P can arrive at the regi roller 97 and front-end skew of the print medium P may be corrected. During this operation, the front end of the print medium P transported to the regi roller 97 can rotate and push the actuator 98, which is on the feeding route, around the rotation axis before arriving at the nip of the regi roller 97, and accordingly, the regi sensor 99 may sense the front end of the print medium P based on a change involved in the rotation of the actuator 98. As shown in
In some examples, when the print medium P is picked up at a certain pickup position, the print medium feeding device 90 may be controlled according to a time table shown in
Referring to
In some examples, when the print medium P is picked up at a position protruding from the certain pickup position, the print medium feeding device 90 may be controlled according to a time table shown in
Referring to
In some instances, when the print medium P stacked on the loading tray 150 is picked up with the front end thereof protruded and is transported by the pickup roller 92 for X ms, the print medium P arrives at the regi roller 97 although, in some examples, the print medium P travels a distance that is less than the distance of A mm between the pickup roller 92 and the regi roller 97 by the degree of protrusion of the front end of the print medium P.
T2 ms can be the time measured by sensing the print medium P transported from the pickup roller 92 to the sensing unit 98 and 99. For instance, T2 ms can be the time measured from when the print medium P is picked up by the pickup roller 92 with the front end protruded to when the front end of the print medium P is sensed by the regi sensor 99, In some examples, because the distance that the print medium P is transported until the print medium P is sensed by the regi sensor 99 decreases due to the protrusion of the front end of the print medium P, the front end of the print medium P may be sensed in T2 ms that is shorter than T1 ms described with reference to
TD ms can be the difference between the first time T1 set for (e.g., associated with) the transport of the print medium P from the pickup roller 92 to the sensing unit 98 and 99 and the second time T2 measured by sensing the print medium P transported from the pickup roller 92 to the sensing unit 98 and 99. For example, TD ms may be the difference between T1 ms that is the time premeasured starting from when the print medium P is picked up by the pickup roller 92 at the certain pickup position to when the front end of the print medium P is sensed by the sensing unit 98 and 99 and T2 ms that is the time measured from when the print medium P is picked up by the pickup roller 92 with the front end protruded to when the front end of the print medium P is sensed by the sensing unit 98 and 99. TD ms may be an indicator that indicates the degree of protrusion of the front end of the print medium P, in some examples.
TD=T1−T2 Equation 1:
With respect to Equation 1, T1 ms can be a predetermined value, and a value of TD ms can increase as a value of T2 ms decreases according to the degree of the protrusion of the front end of the print medium P. In other words, the more the front end of the print medium P protrudes, the greater the value of TD ms. This means that the time during which the print medium P is transported until the front end of the print medium P is sensed by the sensing unit 98 and 99 can be reduced by the degree of the protrusion of the front end of the print medium P.
As shown in
Accordingly, for the image forming apparatus 100 that does not include a power regulator, such as a clutch, for the pickup roller 92 of the print medium feeding device 90, a process of feeding the print medium P can be based on the assumption that the print medium P is picked up at a certain pickup position. Therefore, when the print medium P is picked up at a position protruding from the certain pickup position, driving control of the print medium feeding device 90 can be used to prevent the print medium P from being crumpled or having a slip mark in some examples.
The sensing unit 98 and 99 between the pickup roller 92 and the regi roller 97 may sense the front end of the print medium P transported to the regi roller 97. A processor (not shown) may obtain the difference between the first time T1, which can be set for the transport of the print medium P from the pickup roller 92 to the sensing unit 98 and 99, and the second time T2 measured by sensing the print medium P transported from the pickup roller 92 to the sensing unit 98 and 99. The first time T1 may be the time premeasured starting from when the print medium P is picked up by the pickup roller 92 at the certain pickup position to when the front end of the print medium P is sensed by the sensing unit 98 and 99. The second time T2 may be the time measured from when the print medium P is picked up by the pickup roller 92 with the front end protruded to when the front end of the print medium P is sensed by the sensing unit 98 and 99. In some examples, the first time T1 may be predetermined based on the distance between the certain pickup position, at which the print medium P is picked up by the pickup roller 92, and a position, at which the sensing unit 98 and 99 senses the front end of the print medium P, and the rotating speed of the pickup roller 92.
The processor may adjust a first driving signal for adjusting a waiting position of the print medium P in the regi roller 97 and a second driving signal for feeding the print medium P, which is waiting at the adjusted position in the regi roller 97, to an image forming unit based on the difference between the first time T1 and the second time T2. In some examples, the processor may control the driving of the regi roller 97 using the adjusted first and second driving signals.
In some examples, the processor may prolong a first driving signal for adjusting a waiting position of the print medium P in the regi roller 97 and may delay a second driving signal for feeding the print medium P, which is waiting at a position adjusted according to the first driving signal, to an image forming unit based on the difference between the first time T1 and the second time T2.
For example, the processor may prolong the first driving signal and delay the start of the second driving signal by a time corresponding to the difference between the first time T1 and the second time T2 to control the driving of the regi roller 97. In some examples, although a distance that the print medium P arriving and waiting at the regi roller 97 can be further transported may not be exactly the same as C mm by which the front end of the print medium P protrudes from the certain pickup position because the rotating speed of the pickup roller 92 is higher than the rotating speed of the regi roller 97, there may not be an error. Accordingly, in some examples, when the first driving signal and the second driving signal are adjusted based on the time corresponding to the difference between the first time T1 and the second time T2, it may be handled as if the position of the print medium P having arrived at the regi roller 97 is further moved by C mm.
In another example, the processor may prolong the first driving signal such that the waiting position of the print medium P is further transported a distance corresponding to the difference between the first time T1 and the second time T2 and may delay the start of the second driving signal by a time that the first driving signal is prolonged. At this time, in some examples, a threshold of the distance corresponding to the difference between the first time T1 and the second time T2 may be a distance from the regi roller 97 to an upper roller closest to the regi roller 97 on a feeding route of the print medium P, In some examples, to adjust a distance that the print medium P arriving and waiting at the regi roller 97 is further transported to C mm by which the front end of the print medium P protrudes from the certain pickup position, the first driving signal and the second driving signal may be adjusted by increasing the time corresponding to the difference between the first time T1 and the second time T2 to be suitable for a driving of the regi roller 97. For example, the processor may prolong the first driving signal and delay the start of the second driving signal by a time obtained by increasing the time corresponding to the difference between the first time T1 and the second time T2 according to the reciprocal of a ratio of the rotating speed of the regi roller 97 to the rotating speed of the pickup roller 92, thereby controlling the driving of the regi roller 97.
In some examples, to reduce crumpling or slip marks in the print medium P when the print medium P is picked up at a position protruding from the certain pickup position, the print medium feeding device 90 may be controlled according to a time table shown in
In
Referring to
The processor, in some examples, may prolong a first driving signal for adjusting a waiting position of the print medium P in the regi roller 97 and may delay a second driving signal for feeding the print medium P, which is waiting at a position adjusted according to the first driving signal, to an image forming unit based on the difference between the first time T1 and the second time T2. In some examples, the first time T1 can be set for the transport of the print medium P from the pickup roller 92 to the sensing unit 98 and 99, and the second time T2 can be measured by sensing the print medium P transported from the pickup roller 92 to the sensing unit 98 and 99. As shown in
In some examples, the above descriptions of the print medium feeding device 90 or the image forming apparatus 100 may also be applied to a method of controlling the print medium feeding device 90 even though omitted below.
In some instances, the print medium feeding device 90 may obtain the first time T1 and the second time T2 in block 810. The first time T1 can be set for the transport of the print medium P from the pickup roller 92 to the sensing unit 98 and 99, and the second time T2, can be measured by sensing the print medium P transported from the pickup roller 92 to the sensing unit 98 and 99. In some examples, the sensing unit 98 and 99 is between the pickup roller 92 and the regi roller 97 and senses the front end of the print medium P transported to the regi roller 97.
The first time T1, in some examples, may be premeasured starting from when the print medium P is picked up by the pickup roller 92 at a certain pickup position to when the front end of the print medium P is sensed by the sensing unit 98 and 99. The second time T2, in some examples, may be measured from when the print medium P is picked up by the pickup roller 92 with the front end protruded to when the front end of the print medium P is sensed by the sensing unit 98 and 99. In some examples, when the front end of the print medium P is not protruded from the certain pickup position, the second time T2 can be equal to the first time T1 or within a certain margin of error. In some examples, when the front end of the print medium P is protruded from the certain pickup position, the second time T2 can be shorter than the first time T1 according to the degree of the protrusion of the front end of the print medium P. For instance, this can be because a distance that the print medium P is transported to the regi roller 97 is shorter by the degree of protrusion of the front end of the print medium P when the front end of the print medium P is protruded.
In some examples, the print medium feeding device 90 may adjust a first driving signal for adjusting a waiting position of the print medium P in the regi roller 97 and a second driving signal for feeding the print medium P, which can be waiting at a position adjusted according to the first driving signal, to an image forming unit based on the difference between the first time T1 and the second time T2. In some examples, the print medium feeding device 90 may control driving of the regi roller 97 using the adjusted signals in block 820.
The print medium feeding device 90, in some examples, may prolong a first driving signal for adjusting a waiting position of the print medium P in the regi roller 97 and delay a second driving signal for feeding the print medium P (e.g., a print medium P waiting at a position adjusted according to the first driving signal) to an image forming unit, based on the difference between the first time T1 and the second time T2.
For example, the print medium feeding device 90 may prolong the first driving signal and delay the start of the second driving signal by a time corresponding to the difference between the first time T1 and the second time T2 to control the driving of the regi roller 97.
In some examples, even when the regi roller 97 is rotated longer by the time corresponding to the difference between the first time T1 and the second time T2 according to the prolonged first driving signal, the print medium P may be transported by the regi roller 97 a distance that is shorter than the distance corresponding to the degree of the protrusion of the front end of the print medium P because of a difference between the rotating speed of the pickup roller 92 and the rotating speed of the regi roller 97. In such an example, the print medium feeding device 90 may adjust the first driving signal and the second driving signal based on a distance corresponding to the difference between the first time T1 and the second time T2. The distance corresponding to the difference between the first time T1 and the second time T2 may be a distance that the print medium P is transported by the pickup roller 92 for a time corresponding to the difference between the first time T1 and the second time T2. At this time, in some examples, a threshold of the distance corresponding to the difference between the first time T1 and the second time T2 may be a distance from the regi roller 97 to an upper roller closest to the regi roller 97 on a feeding route of the print medium P.
For example, the print medium feeding device 90 may prolong the first driving signal such that the waiting position of the print medium P is further moved by the distance corresponding to the difference between the first time T1 and the second time T2 and may delay the start of the second driving signal by the time that the first driving signal is prolonged, thereby controlling the driving of the regi roller 97. In some examples, the print medium feeding device 90 may prolong the first driving signal and delay the start of the second driving signal by a time obtained by increasing the time corresponding to the difference between the first time T1 and the second time T2 according to the reciprocal of a ratio of the rotating speed of the regi roller 97 to the rotating speed of the pickup roller 92, thereby controlling the driving of the regi roller 97.
In some examples, the method of controlling the print medium feeding device 90 may include non-transitory computer-readable storage media that store data or commands executable by a computer or a processor. The method may be written as computer programs and may be implemented in general-use digital computers that execute the programs using a computer-readable storage medium. The computer-readable storage media may be read-only memory (ROM), random-access memory (RAM), flash memory, CD-ROMs, CD-Rs, CD+Rs, CD-RWs, CD+RWs, DVD-ROMs, DVD-Rs, DVD+Rs, DVD-RWs, DVD+RWs, DVD-RAMs, BD-ROMs, BD-Rs, BD-R LTHs, BD-REs, magnetic tape, floppy disks, magneto-optical data storage devices, optical data storage devices, hard disks, solid state disks (SSDs), or any devices that can store a command or software, relevant data, a data file, and a data structure and can provide the command or software, the relevant data, the data file, and the data structure to a processor or a computer to allow the processor or computer to execute the command.
Number | Date | Country | Kind |
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10-2019-0155769 | Nov 2019 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/029740 | 4/24/2020 | WO | 00 |