This application is based on Japanese Patent Applications No. 2012-239327 filed on Oct. 30, 2012, No. 2012-273349 filed on Dec. 14, 2012, and No. 2013-71867 filed on Mar. 29, 2013, the disclosures of which are incorporated herein by reference.
The present disclosure relates to a driving device which converts a rotary motion of a power source into a reciprocate motion of a control shaft and adjusts a control amount of the control-subject according to an axial position of the control shaft. The present disclosure also relates to a control method of the same.
Conventional driving device converts a rotary motion of a power source into a reciprocate motion of a control shaft by a driving cam and adjusts a control amount of the control-subject according to an axial position of the control shaft. In such a driving device, when the driving force of a power source is stopped, the driving cam and the control shaft are required to be held at a constant position against the load applied to the control shaft from the control-subject.
JP-2005-146865A shows a driving device having a driving cam of which peripheral surface is a circumference surface. A driving cam and a control shaft component can be held at a constant position by stopping the driving force at a condition where the circumference surface is engaged with a contacting portion.
In the driving device shown in JP-2005-146865A, a center shaft of the control shaft component, a center of the driving cam and a contacting point between the circumference surface and the contact portion (roller) are located on the same straight line. The driving cam receives no rotational force. A rotation of the driving cam is locked.
However, in the actual products, due to manufacturing size dispersion and backlashes, it is difficult to arrange the center shaft of the control shaft, the center of the driving cam, and the contacting point between the circumference surface and the contact portion on the same straight line. Therefore, when the driving force of a power source is stopped, it is likely that a rotational force is generated at the driving cam. An axial position of the control shaft may move.
It is an object of the present disclosure to provide a driving device which can hold a driving cam at a constant position when the driving force is stopped from a power source.
A driving device adjusts a control amount of a control-subject according to an axial position of a control shaft. The driving device includes a power source, a driving cam rotating around a cam shaft. A profile distance of an outer profile from a center is uneven. The driving device includes a contact portion which is biased by the control-subject so that the contact portion is in contact with an outer profile of the driving cam at a contacting point.
The driving device includes a supporting frame which supports the contact portion and reciprocates in a direction perpendicular to the cam shaft according to a variation of the outer profile of the driving cam and a control shaft which is coupled to the supporting frame to reciprocate therewith. The driving cam has a pocket portion at which the profile distance increase in a normal rotation direction and a reverse rotation direction.
The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
Multiple embodiments will be described with reference to accompanying drawings.
[First Embodiment]
Referring to
As shown in
The valve lift controller 100 is comprised of the driving device 10 having a control shaft 30, an extended shaft 35 connected with the control shaft 30, a helical spline 34, a roller 36, and an oscillating cam 38.
An inner wall of the helical spline 34 is engaged with an outer surface of the extended shaft 35. The helical spline 34 rotates along with the reciprocating motion of the control shaft 30 and the extended shaft 35. Thereby, an opening angle of an imaginary line “s1” and an imaginary line “s2” is varied. The imaginary line “s1” connects a center of the extended shaft 35 and the roller 36. The imaginary line “s2” connects the center of the extended shaft 35 and a nose 381 of the oscillating cam 38.
The roller 36 is in contact with a cam of an intake cam shaft 93. Along with a rotation of the intake cam shaft 93, the oscillating cam 38 swings. The nose 381 of the oscillating cam 38 is in contact with an end of the intake valve 91. According to a swing motion of the oscillating cam 38, the intake valve 91 is lifted up. Therefore, the lift amount “L” of the intake valve 91 can be adjusted by adjusting the axial position of the control shaft 30 and the extended shaft 35 to vary the opening angle “ψ”.
In the present embodiment, the valve lift controller 100 does not control a lift amount of an exhaust valve 92.
The intake valve 91 has a flange portion 911. A valve spring 95 is in contact with the flange portion 911 to bias the intake valve 91 upward with a biasing force “Fs”. This biasing force “Fs” pushes up the nose 381 of the oscillating cam 38, and generates a rotational force “Fr” in counter clockwise direction to the helical spline 34. In the present embodiment, the rotational force “Fr” of the helical spline 34 is converted to a load “Fa” which pulls the extended shaft 35 and the control shaft 30.
As above, from the helical spline 34, the load “Fa” is applied to the control shaft 30 in such a manner as to be moved away from the driving cam 501.
Referring to
The driving device 10 has a motor 20 as a “power source”, the control shaft 30, a supporting frame 41, the roller 44, a driving cam 501 and an angle sensor 60. Based on command signals from an ECU (electronic control unit) 80 and an EDU (drive circuit) 82, the motor 20 generates the rotational driving force.
The motor 20 is a DC motor having a rotator 22 and a permanent magnet 24. A motor gear 28 is coupled to an end of a motor shaft 26.
The control shaft 30 and the motor shaft 26 are arranged at right angle. One end 32 of the control shaft 30 is connected to a coupling portion 42 of the supporting frame 41 through a clip 43. The supporting frame 41 is square shaped and is eccentric to a rotational center “P” of the driving cam 501. As shown in
In the driving cam 501, a profile distance “R” between outer line of the driving cam 501 and a rotational center “P” is not constant. A rotational center “P” of the cam shaft 51 and the driving cam 501 exists inside of the supporting frame 41. The roller 44 is in contact with the driving cam 501 at a contacting point “C”. Along with a rotation of the driving cam 501, the profile distance “R” at the contacting point “C” varies. Thus, the roller 44, the supporting frame 41 and the control shaft 30 reciprocate in horizontal direction in
It should be noted that the contact point “C” is a contact line in three dimensions. An axis passing through the point “P” and is parallel to the first axis “Jr” is defined as a second axis “Jc”. The driving device 10 is assembled in such a manner that the second axis “Jc” overlaps with the first axis “Jr”. At this time, the center axis of the control shaft 30, the center “P” of the driving cam 501, the contacting point “C” and the center “Q” of the roller 44 are arranged on the same straight line.
However, in an actual product, the first axis “Jr” deviates from the second axis “Jc” The above center points may not be on the same straight line.
The cam shaft 51 is substantially parallel with the shaft 26 of the motor 20. A cam gear 64 is attached to one end of the cam shaft 51 and another cam gear 66 is attached to the other end of the cam shaft 51. The cam gear 64 is engaged with the motor gear 28.
The angle sensor 60 has a sensor gear 62 which is engaged with the cam gear 66. The angle sensor 60 detects the rotating angle of the sensor gear 62 by magnetism detecting elements.
The ECU 80 receives detected signals from the angle sensor 60, an accelerator position sensor and other sensors. Based on these signals, the ECU 80 transmits control signals to the EDU 82. The EDU 82 drives the motor 20 based on the control signals from the ECU 80.
Referring to
As shown in
In
The base portion 52 is formed both sides of the reference axis “x” and includes a based profile distance “Ro” which is a minimum value of the profile distance “R”. The pocket portion 53 is formed at 180 deg of cam angle θ. At the pocket portion 53, the profile distance “R” increases in the normal rotation direction and in the reverse rotation direction.
At the left side of the reference axis “x”, the gradually-varying portion 561 and the adjacent portion 571 are formed between the base portion 52 and the pocket portion 53. At the gradually-varying portion 561, the profile distance “R” gradually increases when the driving cam 501 rotates in the normal rotation direction. The adjacent portion 571 is adjacent to the pocket portion 53. At the adjacent portion 571, the profile distance “R” is constant and is a maximum value “Rn”.
The gradually-varying portion 562 and the adjacent portion 572 are symmetrically formed with respect to the reference axis “x”. At the gradually-varying portion 562, the profile distance “R” gradually decreases when the driving cam 501 rotates in the normal rotation direction. The cam angle θ of a boundary between the gradually-varying portion 561 and the adjacent position 571 is “α1”. The cam angle θ of a boundary between the adjacent portion 571 and the pocket portion 53 is “β1”. The cam angle θ of a boundary between the pocket portion 53 and the adjacent portion 572 is “β2”. The cam angle θ of a boundary between the adjacent portion 572 and the gradually-varying portion 562 is “α2”. Moreover, at the pocket portion, a minimum cam angle is “γ” and the minimum profile distance is “Rp”. The relation between cam angle θ and the profile distance “R” is shown in
An operation of the driving device 10 will be described hereinafter. When the motor 20 rotates based on a command signal from the EDU 82, the torque of the motor 20 is transmitted to the cam shaft 51 and the driving cam 501 through the motor gear 28 and the cam gear 64. When the driving cam 501 rotates, the supporting frame 41 reciprocates according to the variation of the profile distance “R” at the contacting point “C”. The control shaft 30 and the extended shaft 35 also reciprocate.
According to the axial position of the control shaft 30 and the extended shaft 35, the helical spline 34 of the valve lift controller 100 rotates. The opening angle “ψ” varies according to the positions of the roller 36 and the oscillating cam 38. The lift amount “L” of the intake valve 91 changes.
When the engine 90 is shut down, the EDU 82 drives the motor 20 so that the pocket portion 53 is brought into contact with the roller 44. Then, the motor 20 is deenergized. Since the roller 44 is in contact with the pocket portion 53, the driving cam 501 receives no rotational force. That is, the driving cam 501 is locked. The rotational position of the driving cam 501 and the axial position of the control shaft 30 are held at the constant position.
Referring to
When the first axis “Jr” shifts from the second axis “Jc” to left side, the contacting point “C” shifts from the second axis “Jc” to left side. As a result, the rotational force “fc” is generated to the driving cam 509 in the clockwise rotation.
In the comparative example, only when the second axis “Jc” and the first axis “Jr” are on the same line, the rotational force “fc” becomes zero. When the second axis “Jc” and the first axis “Jr” are not on the same line, the rotational force “fc” is always generated at the contacting point “C”. Thus, when the motor 20 is stopped, the rotational position of the driving cam 509 can not be held.
In
When the driving cam 501 rotates in the clockwise rotation from the position of
It is supposed that the driving cam 501 rotates in the clockwise rotation from the position of
According to the present embodiment, even when there is a deviation between the first axis “Jr” and the second axis “Jc” and when the motor 20 is stopped, the driving cam 501 is locked in a condition where the pocket portion 53 is in contact with the roller 44. As a result, the rotational position of the driving cam 501 and the axial position of the control shaft 30 can be held at a constant position.
Therefore, when the driving device 10 is applied to the valve lift controller 100, a valve lift amount of the intake valve 91 can be held correctly. Thus, the startability of the engine 90 is ensured and the fuel economy is enhanced.
Since the pocket portion is a flat surface, the driving cam 501 can be easily manufactured. Moreover, since the cylindrical roller 44 is in contact with the flat pocket portion 53, the Hertzian stress is decreased and the contact pressure is also decreased.
Even if the axis of the roller 44 and the axis of the driving cam 501 are twisted, the contact pressure can be maintained. Therefore, the heat treatment is unnecessary to improve the hardness of the roller and the cam.
In addition, the adjacent portion 57 is circular with respect to the point “P”. That is, since the profile distance “Rn” is constant, the axial position of the control shaft 30 can be maintained. Thereby, even if the driving cam 501 rotates over the pocket portion 53 due to external forces, the adjacent portion 57 functions as a buffer area. Thus, axial position of the control shaft 30 is not rapidly changed.
Referring to
When the motor 20 is stopped, the rotational position of the driving cam 501 is held at a specified position by the pocket effect. Specifically, a contact-point angle θc on the pocket portion 53 is always the minimum cam angle “γ” in a stable condition. When the driving cam 50 and the roller 44 are always in contact with each other at the same position, it is likely that this contact position will be intensively worn.
While the ECU 80 does not perform a usual driving in which the control shaft 30 is axially moved, the ECU 80 performs a small-roll-control to vary the contact-point angle θc. When the usual driving is stopped at a time “ts” in
As shown in
Then, when the contact-point angle θc is decreased from the maximum angle θcMAX to the minimum can angle “γ”, no driving current is supplied to the motor 20. Due to the load “Fa” applied to the roller 44 from the helical spline 34, the driving cam 501 rotates in such a manner that the contact-point angle θc is decreased to the minimum cam angle “γ”.
After the drive electric current +Iv is stopped and when an interval “Ti” has passed at the time “tv2”, the contact-point angle θc agrees with the minimum cam angle “γ”. When the ECU 80 applies the negative drive electric current “−Iv” to the motor 20 at the time “tv2”, a driving force “fv−” is generated to rotate the divining cam 501 slightly. The contact-point angle θc is slightly decreased from the minimum can angle “γ”. The contacting point “C” remains on the pocket portion 53. That is, the minimum contact-point angle θcMIN in the small-roll-control is larger than the cam angle β1.
Then, when the contact-point angle θc is increased from the minimum angle θcMIN to the minimum can angle “γ”, no driving current is supplied to the motor 20. The driving cam 501 rotates in such a manner that the contact-point angle θc is increased to the minimum cam angle “γ”.
After that, when the interval “Ti” elapsed, the positive driving current +Iv is supplied to the motor 20 at the time “tv3” and the negative driving current −Iv is supplied to the motor 20 at the time “tv4”. That is, when the contact-point angle θc is increased or decreased against the load “Fa”, the motor 20 is driven. When the contact-point angle θc comes close to the minimum cam angle “γ” by using of the load “Fa”, the motor 20 is not driven.
As described above, by performing the small-roll-control, the contact point between the driving cam 501 and the roller 44 are varied. Thus, it is avoided that only specific portion is worn intensively. Moreover, only when increasing or decreasing the contact-point angle θc, the motor 20 is driven. Thus, the electric power consumption can be reduced. Also, by setting the time “Tw” and the interval “Ti”, the electric power consumption can be reduced.
Referring to
[Second Embodiment]
As shown in
[Third Embodiment]
[Fourth Embodiment]
[Fifth Embodiment]
The first pocket portion 551 is formed between the cam angle β7 and the cam angle β0. The first pocket portion 551 includes the reference axis “x” and a base profile distance “Ro”. The second pocket portion 552 is formed between the cam angle β3 and the cam angle β4. The second pocket portion 552 has a profile distance “R2”. The third pocket portion 553 is formed between the cam angle β5 and the cam angle β6. The third pocket portion 552 has a profile distance “R3”.
The profile distance “R2” of the second pocket portion, the profile distance “R3” of the third pocket portion and the base profile distance “Ro” have following relationship:
“R3>R2>Ro”
The gradually-varying portions 581 and 582 are formed between the first pocket portion 551 and the second pocket portion 552 and between the second pocket portion 552 and the third pocket portion 553. Moreover, a connecting portion 59 is formed between the third pocket portion 553 and the first pocket portion 551. At the connecting portion 59, the profile distance “R” is rapidly decreased.
When the motor 20 is stopped, the driving cam 505 is stopped at a cam angle corresponding to one of the three pocket portions 551, 552, 553. The axial position of the control shaft 30 can be maintained at one of the most retard position, the intermediate position, or the most advance position.
According to the moving direction of the control shaft 30, the polarity of the driving current “In” is reversed.
Referring to
[Sixth and Seventh Embodiments]
A sixth embodiment and a seventh embodiment will be described with reference to
As shown in
As a modification of the sixth embodiment, only a belt-like portion of the roller 44A on which the driving cam 501 is in contact may be convex curve surface.
[Eighth and Ninth Embodiments]
An eighth embodiment and a ninth embodiment will be described with reference to
The eighth embodiment and the ninth embodiment have no roller 44. Ends of the supporting frames 45, 46 are directly in contact with the pocket portion 53. The supporting frame 45 has a spherical or convex curved end 451 which is in contact with the pocket portion 53. The three-dimensional axial gap of the driving cam 501 can be absorbed.
In the ninth embodiment shown in
[Other Embodiments]
(i) The shape of the driving cam is not limited to above described embodiment. In the fifth embodiment, the number of the pocket portion is not limited to three.
(ii) In the above embodiments, the load “Fa” is applied in a direction to pull the control shaft 30. The load “Fa” may be applied in a direction to push the control shaft 30.
In
In the configuration shown in
(iii) A power source may be a DC motor, an AC motor, a hydraulic motor.
(iv) In the small-roll-control, the energizing direction may be changed. The waiting time “Tw” and the interval “Ti” can be changed suitably.
(v) The valve lift adjusting device may adjust the lift amount of not only an intake valve but also an exhaust valve.
(vi) The present invention is not limited to the embodiments mentioned above, and can be applied to various embodiments.
Number | Date | Country | Kind |
---|---|---|---|
2012-239327 | Oct 2012 | JP | national |
2012-273349 | Dec 2012 | JP | national |
2013-71867 | Mar 2013 | JP | national |