The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2016-086352 filed in Japan on Apr. 22, 2016.
The present invention relates to a driving device and a lighting device.
Conventionally, various lighting devices such as a downlight (universal) have been provided. For example, a lighting device used as the downlight may be embedded in a ceiling. Furthermore, a technology of fixing an electric wire (cable) that is drawn out from a lighting device (driving device) without using an extra part such as a metal fitting has been known (Japanese Laid-open Patent Publication No. 2012-048996).
However, in the above-described conventional technology, when the irradiation direction of the lighting device (driving device) can be changed to any direction, it is difficult to prevent entanglement of the cable due to the rotational movement of the light device. For example, when the lighting device can be rotationally moved in the horizontal direction, and the irradiation direction of the lighting device can be changed to any direction, there is a possibility that the cable is entangled due to the rotational movement of the lighting device.
The present invention is made for the foregoing reasons, and an objective of the present invention is to provide a driving device and a lighting device that can prevent a cable from being entangled due to rotational movement.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
A driving device according to an embodiment includes a first rotational unit and a holding unit. The first rotational unit is disposed with an object to be operated on one surface side intersecting with a first rotating shaft, and rotationally moves around the first rotating shaft with the object to be operated. The holding unit is disposed on another surface side of the first rotational unit, and rotationally moves with the first rotational unit and holding a cable for supplying power to the object to be operated at a position away from the first rotational unit toward the other surface side, while placing the cable along the first rotating shaft.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
In the following embodiment, a lighting device 1 will be described as an example of a driving device, with reference to the accompanying drawings. For example, the lighting device 1 includes a light source 100 as an object to be operated. It should be noted that the usage of the driving device is not limited to the lighting device 1 according to the embodiment that will be described below. The driving device is not limited to the lighting device 1, and may be used as any device corresponding to an object, as long as the direction of the object to be operated can be changed in a desirable direction. The drawings are schematic, and it should also be noted that the dimensional relation of the components and the ratios of the components, for example, may differ from the actual ones. It should further be noted that the respective drawings may include portions that have different dimensional relations and ratios.
First, an overview of the configuration of a lighting device 1 will be described with reference to
In the following, a Y axis indicates a direction along a first rotating shaft (see the rotating shaft PV 1 in
The lighting device 1 includes the frame body 10, an angle adjustment device 2, the light source unit 3, a plurality of fixtures 4, a pair of covers 5 as a cover unit, a heat sink 60 as a heat radiation unit, a holding unit 70, and a cable 8. The lighting device 1 may also include a power source unit 9 (see
The frame body 10 and the angle adjustment device 2 that are configurations on the rotational movement of the lighting device 1 will now be described. As illustrated in
Internal teeth 11 are formed on the inner peripheral surface of the frame body 10. More specifically, the internal teeth 11 are formed along the inner periphery of an end (hereinafter, also referred to as an “upper end”) of the frame body 10 in the shaft direction. Furthermore, an inner flange unit 12 is formed on the inner peripheral surface of the frame body 10. More specifically, the inner flange unit 12 that extends toward the center from the inner peripheral surface is formed on the other end (hereinafter, also referred to as a “lower end”) of the frame body 10 in the shaft direction. A pair of projection units 121 and 122 that project to the upper end side are formed on the inner flange unit 12. In the lighting device 1, the projection units 121 and 122 of the frame body 10, and a limit switch 22, which will be described below, restrict the rotational movement of the angle adjustment device 2 around the shaft of the frame body 10, and the details will be described later. In
The angle adjustment device 2 includes the first rotational unit 20, the second rotational unit 30, and a spring member 40, which will be described below.
As illustrated in
For example, the first rotational unit 20 is formed of resin or the like. The first rotational unit 20 includes a base unit 21. An outer flange unit 23 that extends toward the outside from the outer peripheral surface is formed on an end (hereinafter, also referred to as an “upper end”) of the base unit 21 in the shaft direction. The outer flange unit 23 of the first rotational unit 20 is slidably supported by the upper end surface of the frame body 10. In this manner, the frame body 10 rotatably supports the first rotational unit 20 in the horizontal direction. Furthermore, bearing units 24 and 25 that rotatably support the second rotational unit 30 in the vertical direction are provided on the inner peripheral surface of the base unit 21 of the first rotational unit 20, and the details will be described later.
The limit switch 22 is disposed in a concave 211 that is formed on a part of the outer periphery of the base unit 21. Furthermore, the pair of projection units 121 and 122 are provided on the inner flange unit 12 of the frame body 10 as described above. Consequently, the projection units 121 and 122 of the inner flange unit 12 restrict the rotation of the first rotational unit 20 in the horizontal direction that is caused by a first driving unit 27, which will be described below. A lever 221 is provided on the limit switch 22. In other words, the angle adjustment device 2 electrically detects a rotating operation of the first rotational unit 20 in the horizontal direction, using the limit switch 22 that is disposed in the concave 211 of the base unit 21 as well as the projection units 121 and 122 of the inner flange unit 12.
The angle adjustment device 2 detects the limit of the rotation angle that has been set, when the lever 221 of the limit switch 22 is rotationally moved by one of the projection units 121 and 122 of the inner flange unit 12. The limit is used to control the motor, such as to stop operating a first motor 271, which will be described below. In the present embodiment, the rotation angle of the first rotational unit 20 in the horizontal direction is in a range substantially 360 degrees, by the limit switch 22 as well as the projection units 121 and 122 of the inner flange unit 12.
The first rotational unit 20 supports the second rotational unit 30, and the second rotational unit 30 rotationally moves around the second rotating shaft being different from the first rotating shaft. As illustrated in
Furthermore, a pair of pivotally supporting parts 33 and 34 are provided on the outer peripheral surface of the second rotational unit 30. The pair of pivotally supporting parts 33 and 34 are disposed on a single straight line (same straight line) that is perpendicular to the shaft line of the second rotational unit 30. For example, in the lighting device 1 illustrated in
An insertion hole 341 is formed in the center portion of the pivotally supporting part 34. Furthermore, similar to the insertion hole 341 of the pivotally supporting part 34, an insertion hole (not illustrated) is formed in the center portion of the pivotally supporting part 33, and an end of a shaft member 35 is fitted into the insertion hole of the pivotally supporting part 33. Furthermore, similar to the shaft member 35 of the pivotally supporting part 33, an end of a shaft member 35 is fitted into the insertion hole 341 of the pivotally supporting part 34.
The other ends of the shaft members 35 that are fitted into the pivotally supporting part 33 and the pivotally supporting part 34 are inserted into the bearing units 24 and 25, and are supported by the bearing units 24 and 25. For example, the other end of the shaft member 35 that is fitted into the pivotally supporting part 33 is inserted into an insertion hole 241 of the bearing unit 24. Furthermore, for example, the other end of the shaft member 35 that is fitted into the pivotally supporting part 34 is inserted into an insertion hole 251 of the bearing unit 25. In this manner, the first rotational unit 20 rotatably supports the second rotational unit 30 around the shaft line of the pivotally supporting parts 33 and 34, in the vertical direction (perpendicular direction).
As illustrated in
The first driving unit 27 that rotatably drives the first rotational unit 20 in the horizontal direction and the second driving unit 32 that rotatably drives the second rotational unit 30 in the vertical direction will now be described.
As illustrated in
The gear 273 mounted on the output rotating shaft 272 is meshed with a gear 282 that is mounted on an end of a rotating shaft 281 of a first gear unit 28 at the side where the rotating shaft 281 of the first gear unit 28 is inserted into a through hole 412 of the first bracket unit 41. A worm 283 is mounted on the tip end of the rotating shaft 281 of the first gear unit 28. In other words, the worm 283 is the worm of a worm gear. The worm 283 is a screw-shaped gear has a cylindrical shape.
A shaft conversion unit 29 includes a rotating shaft 291, a worm wheel 292, and a gear 293. The worm wheel 292 of the shaft conversion unit 29 is meshed with the worm 283. In other words, the worm wheel 292 of the shaft conversion unit 29 and the worm 283 form a worm gear. Furthermore, the gear 293 of the shaft conversion unit 29 is meshed with the internal teeth 11 that are formed along the inner periphery of the frame body 10. Consequently, the first rotational unit 20 rotates in the horizontal direction corresponding to the output of the first driving unit 27. Furthermore, although not illustrated in
The spring member 40 includes an urging unit 42 that is formed as a spring. The urging unit 42 continues to the lower end of the first bracket unit 41. The spring member 40 urges the second rotational unit 30 in the negative Y axis direction through the urging unit 42. More specifically, the urging unit 42 of the spring member 40 urges the positive Z axis direction side of the shaft line of the pivotally supporting parts 33 and 34 of the second rotational unit 30 in
Next, the second driving unit 32 that rotationally moves the second rotational unit 30 will be described with reference to
A gear 325 is mounted on the tip end of an output rotating shaft 324 of the second motor 321. As illustrated in
The gear 325 mounted on the output rotating shaft 324 is meshed with a large diameter gear 362 that is mounted on a rotating shaft 361 of a stepped gear unit 36. A small diameter gear 363 is also mounted on the rotating shaft 361 of the stepped gear unit 36. The second bracket 322 rotatably supports the stepped gear unit 36.
A gear 372 mounted on a rotating shaft 371 of a first gear unit 37 is meshed with the small diameter gear 363 of the stepped gear unit 36. Furthermore, a worm 373 is mounted on the tip end of the rotating shaft 371 of the first gear unit 37. In other words, the worm 373 is the worm of a worm gear. The worm 373 is a screw-shaped gear having a cylindrical shape. The second bracket 322 rotatably supports the first gear unit 37.
The fixing gear 323 is meshed with the worm 373 of the first gear unit 37. In other words, the fixing gear 323 and the worm 373 form a worm gear. For example, the fixing gear 323 is fixed to the second rotational unit 30, when a screw member 328 is screwed into the insertion hole 341 (see
A limit switch 38 is disposed on the second bracket 322. Furthermore, a pair of projection units 326 and 327 are formed on a surface facing the limit switch 38 of the fixing gear 323. Thus, the projection units 326 and 327 restrict the rotation of the second rotational unit 30 in the vertical direction that is caused by the second driving unit 32. A lever (not illustrated) similar to the lever 221 of the limit switch 22 is provided on the limit switch 38. In other words, the angle adjustment device 2 electrically detects the rotating operation of the second rotational unit 30 in the vertical direction, by the limit switch 38 fixed to the second bracket 322 as well as the projection units 326 and 327 of the fixing gear 323.
The angle adjustment device 2 detects the limit of the rotation angle that has been set, when the lever of the limit switch 38 is rotationally moved by one of the projection units 326 and 327 of the fixing gear 323. The limit is used to control the motor, such as to stop operating the second motor 321. In the present embodiment, the limit switch 38 and the projection units 326 and 327 of the fixing gear 323 restrict the rotation angle of the second rotational unit 30 in the vertical direction, to a range from −30 degrees to +45 degrees.
For example,
A structure of the other surface 202 side (opening surface side of the outer flange unit 23) of the first rotational unit 20 in the lighting device 1 will now be described with reference to
As illustrated in
The pair of covers 5 are overlapped with at least a part of the heat sink 60 on the other surface 202 side of the first rotational unit 20 excluding the upright portion. The pair of covers 5 are provided at positions with the heat sink 60 interposed therebetween, in a direction toward which the heat radiation fins 61 are arranged side by side. In
The holding unit 70 is disposed on the other surface 202 side of the first rotational unit 20, and rotationally moves with the first rotational unit 20. For example, the holding unit 70 is formed of a metal material such as aluminum. The holding unit 70 may be formed of any material as long as the holding unit 70 can hold the cable 8 in a desirable direction. Furthermore, the holding unit 70 holds the cable 8 at a position away from the first rotational unit 20 toward the other surface 202 side, while placing the cable 8 along the first rotating shaft. A specific configuration of the holding unit 70 on this point will now be described.
The holding unit 70 includes a pair of upright units 71, a coupling unit 72, and a standing unit 721. The pair of upright units 71 are fixed to the pair of covers 5, respectively, and are disposed upright in a direction away from the other surface 202 of the first rotational unit 20 (positive Y axis direction in
As illustrated in
As illustrated in
Furthermore, the standing unit 721 is a projection that stands along the first rotating shaft and to which the cable 8 is fixed. The standing unit 721 is provided on the center portion of the coupling unit 72. For example, in the holding unit 70, the standing unit 721 causes the cable 8 to stand in a direction away from the other surface 202 side of the first rotational unit 20, at a position where the cable 8 is overlapped with the first rotating shaft. In this manner, the lighting device 1 can prevent the entanglement of a cable due to the rotational movement, by causing the cable 8 to extend along the first rotating shaft at the position where the cable 8 is overlapped with the first rotating shaft.
A specific installation of the lighting device 1 will now be described with reference to
For example, the fixtures 4 are formed of an elastic material and the like, and an installer of the lighting device 1 inserts the frame body 10 into the embedding hole HL, while pushing and narrowing the fixtures 4 (a state when the fixtures 4 are directed upward in
In this example, as illustrated in
Next, displacement of a cable when the lighting device rotationally moves around the first rotating shaft will now be described with reference to
A lighting device 500 illustrated in
Because the lighting device 500 does not include the standing unit that causes the cable 80 to stand in the direction away from the other surface 202 of the first rotational unit 20, at the position where the cable 80 is overlapped with the first rotating shaft PV 500, the cable 80 extends from a portion where one of the upright units 510 and the coupling unit 520 are continued to the portion where the cable 80 is overlapped with the first rotating shaft PV 500, in an oblique direction. Thus, in the lighting device 500, when the lighting device 500 rotationally moves around the first rotating shaft PV 500, the displacement of the cable 80 is increased, as illustrated in the displacement amount AR 500 in
On the other hand, in the lighting device 1, the lighting device 1 includes the standing unit 721 that causes the cable 8 to stand in the direction away from the other surface 202 of the first rotational unit 20, at the position where the cable 8 is overlapped with the first rotating shaft PV 1. Thus, the cable 8 extends in the direction away from the other surface 202 of the first rotational unit 20, at the position where the cable 8 is overlapped with the first rotating shaft PV 1. Consequently, in the lighting device 1, when the lighting device 1 is rotationally moved around the first rotating shaft PV 1, the displacement of the cable 8 is reduced compared to that of the displacement amount AR 500 of the cable 80 in the lighting device 500, as illustrated in the displacement amount AR 1 in
Furthermore, for example, the angle adjustment device 2 remotely operates the first driving unit 27 (first motor 271) and the second driving unit 32 (second motor 321) using wireless communication. For example, the angle adjustment device 2 includes a control unit for wirelessly operating the irradiation direction of the lighting device 1. The control unit includes a transmission unit (remote controller) operated by an operator, a reception unit that is provided on the second rotational unit 30 and that receives control radio waves transmitted from the transmission unit, and a control device that controls the operations of the first motor 271 and the second motor 321, based on the control waves received by the reception unit. A conventional technique is applied to the control unit. Thus, to simplify the description and drawings, the detailed description and drawings of the control unit will be omitted.
For example, the angle adjustment device 2 is set so that the rotation angle (angle displacement amount) of the first rotational unit 20 in the horizontal direction when a single pulse is applied to the first motor 271, and the rotation angle (angle displacement amount) of the second rotational unit 30 in the vertical direction when a single pulse is applied to the second motor 321 are matched or about the same degree. In other words, the gear ratio between the first driving unit 27 and the second driving unit 32 may be determined so that the rotation angle (angle displacement amount) of the first rotational unit 20 in the horizontal direction when a single pulse is applied to the first driving unit 27, and the rotation angle (angle displacement amount) of the second rotational unit 30 in the vertical direction when a single pulse is applied to the second driving unit 32 are matched or about the same degree.
As described above, in the lighting device 1, the first rotational unit 20 rotates in the horizontal direction, and as a result, can rotate the irradiation direction (irradiation shaft) in the horizontal direction while maintaining the inclination angle relative to the vertical line. The rotating operation of the first rotational unit 20 in the horizontal direction by the first driving unit 27, and the rotating operation of the second rotational unit 30 in the vertical direction by the second driving unit 32 have been described separately. However, the control unit can simultaneously control the first driving unit 27 and the second driving unit 32, when an operator performs the operation using a remote controller. In other words, the angle adjustment device 2 can simultaneously perform the rotating operation of the first rotational unit 20 in the horizontal direction and the rotating operation of the second rotational unit 30 in the vertical direction.
In the present embodiment, the angle adjustment device 2 includes the first driving unit 27 for rotatably driving the first rotational unit 20 in the horizontal direction and the second driving unit 32 for rotatably driving the second rotational unit 30 in the vertical direction, which are disposed on the first rotational unit 20. By applying the angle adjustment device 2 such as this, it is possible to reduce the size, especially the whole length, of the lighting device 1. For example, it is possible to provide the lighting device 1 suitable for a ceiling universal downlight to be embedded in a ceiling that has a limited depth. Furthermore, by forming the internal teeth 11 on the inner periphery of the frame body 10, it is possible to reduce not only the size of the angle adjustment device 2 in the horizontal direction, but also the outer diameter of the frame body 10, compared to a case where external teeth are formed on the outer periphery of the frame body 10. Consequently, it is possible to provide the lighting device 1 that can correspond to a smaller embedding hole.
Furthermore, the present invention is not limited to the embodiment described above. The present invention includes those configured by suitably combining the components described above. Furthermore, further advantages and modifications may easily be derived by those skilled in the art. Thus, the broader aspects of the present invention are not limited to the embodiment described above, and various modifications are possible.
For example, the following configuration is possible. By installing a plurality of the lighting devices 1 on the ceiling and connecting the lighting devices 1 using wireless communication, the control unit can simultaneously and remotely operate the lighting devices 1 using a single remote controller. Furthermore, the control unit not only remotely operates the lighting devices 1 through the wireless communication, but may also operate the lighting devices 1 by connecting an operation unit that is to be operated by an operator with the angle adjustment device 2 by wire, for example.
Furthermore, in the embodiment, the lighting device 1 is embedded in a ceiling. However, the present embodiment may also be applied to the lighting device 1 that is connected to an arm or the like, and that is hung down from a ceiling surface or a wall surface; the lighting device 1 that is supported by a base connected to the arm; and the like. The first motor 271 and the second motor 321 are not limited to a stepping motor, and may be a direct current (DC) motor, a DC brushless motor, an alternating current (AC) motor, or the like. In this case also, it is possible to simplify the current control by the control unit, when the rotation angle (angle displacement amount) of the first rotational unit 20 in the horizontal direction, and the rotation angle (angle displacement amount) of the second rotational unit 30 in the vertical direction are matched or about the same.
In the embodiment, the driving force of the driving source is the electric drive unit using a motor. However, the driving force of the driving source may also be a manual drive unit such as a hand of a user and the like. The light source as the object to be operated is not limited to the LED, and for example, may also be another light source such as a krypton bulb. Furthermore, the driving device may be used for changing the direction of any object to be operated, in addition to changing the direction of the light source 100 illustrated in the lighting device 1 according to the embodiment. For example, the object to be operated may be a monitoring camera and the like. In this manner, the object to be operated is optional as long as the direction of the object to be operated is to be changed in a desirable direction, and the driving device can be applied to the object to be operated.
According to an aspect of the present invention, it is possible to prevent entanglement of the cable due to the rotational movement.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
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2016-086352 | Apr 2016 | JP | national |
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