Embodiments of the present invention will now be described with reference to
A piezoelectric element 12a is arranged at one end side of the side member 8a of the movable frame 7, and a piezoelectric element 12c is arranged at the other end side. A piezoelectric element 12b is arranged at one end side of the side member 8b, and a piezoelectric element 12d is arranged on the other end side. A piezoelectric element 13a is arranged at the middle of the side member 9a of the movable frame 7, and a piezoelectric element 13b is arranged at the middle of the side member 9b.
The mirror 20, the supporting parts 10a, 10b, the movable frame 7, the supporting parts 11a, 11b, and the supporting substrate 6 are integrally formed by performing an etching process on the silicon substrate. In the etching process, a gap between the mirror 20 and the movable frame 7, and a gap between the movable frame 7 and the supporting substrate 6 are simultaneously formed so that the mirror 20 and the movable frame 7 can be easily driven at a predetermined displacement angle.
A reflective film made of metal thin film such as gold (Au) or aluminum (Al) is formed on a surface of the mirror 20 to enhance the reflectivity of the incident light. Each of the above etching processed components is thinner than the supporting substrate 6 to be easily bendably deformed. Each piezoelectric element 12a, 12b, 12c, 12d, 13a, and 13b is configured by stacking a lower electrode, a piezoelectric material, and an upper electrode on the movable frame 7 in such order. The lower electrode, the piezoelectric material, and the upper electrode are stacked by a film forming method such as CVD, sputtering, and deposition prior to the etching process of the silicon substrate, and the piezoelectric elements 12a, 12b, 12c, 12d, 13a, and 13b are formed by performing pattern processing by wet or dry etching.
The portion corresponding to the piezoelectric element 12a on the side member 8a and the portion corresponding to the piezoelectric element 12b on the side member 8b respectively bend toward the sides opposite the piezoelectric elements 12a, 12b along a thickness direction of the movable frame 7 with the supporting parts 11a, 11b as the supporting points when the piezoelectric elements 12a, 12b are applied with AC voltage of the same phase and extended in the Y axis direction.
The portion corresponding to the piezoelectric element 12c on the side member 8a and the portion corresponding to the piezoelectric element 12d on the side member 8b bend respectively towards the piezoelectric elements 12c, 12d sides along the thickness direction of the movable frame 7 when the piezoelectric elements 12c, 12d are applied with AC voltage having a reversed phase or shifted phase of the AC voltage applied to the piezoelectric elements 12a, 12b and contracted in the Y axis direction. As a result, the side members 9a, 9b arranged with the supporting parts 10a, 10b for supporting the mirror 70 displace in opposite directions to each other, and the mirror 20 tilts.
When the piezoelectric element 13a is applied with AC voltage and extended in the X axis direction, the side member 9a deflects towards the Z axis direction with the connecting points with the side members 8a, 8b as the supporting points. When the piezoelectric element 13b is applied with AC voltage having reversed phase or shifted phase of the AC voltage applied to the piezoelectric element 13a and contracted in the X axis direction, the side member 9b deflects towards the -Z axis direction with the connecting points with the side members 8a, 8b as the supporting points.
Therefore, the displacement amount of the movable frame 7 for supporting the mirror 20 can be increased by arranging the piezoelectric elements 13a, 13b that extend and contract in the X axis direction in addition to the piezoelectric elements 12a, 12b, 12c, and 12d that extend and contract in the Y axis direction.
As opposed to
The torsional drive of obtaining the displacement of the mirror with the torsion bar as the turning axis such as the gimbal configuration type optical scanner is performed in the conventional art, whereas the driving method is changed in the present embodiment to the bending drive of obtaining the displacement of the mirror by bending the movable frame supported by the supporting parts. The width of the supporting parts becomes wider than the width of the torsion bar of the conventional art by changing the driving method to the bending drive method, and thus the rigidity increases. Furthermore, the piezoelectric elements are arranged on the movable frame to bend the movable frame. In order to prevent the displacement amount of the mirror from decreasing due to increase in rigidity of the supporting parts arranged on the optical scanner, the displacement amount of the mirror is increased by film forming the piezoelectric element on two sides of the X axis and the Y axis of the movable frame and utilizing the bending drive in two directions. The piezoelectric element 13a (reinforcement bending drive element) is arranged on the movable frame 7, and is arranged in the region on the side member 9a connected to the supporting part 10a for supporting the mirror 20 arranged on an inner side of the movable frame 7 arranged with the piezoelectric element 13a. The piezoelectric element 13b (reinforcement bending drive element) is also arranged on the movable frame 7, and is arranged in the region on the side member 9b connected to the supporting part 10b for supporting the mirror 20.
The piezoelectric elements 12b, 12d and the like may be arranged on a surface of the side member 8b etc., or may be arranged on both a front surface and a back surface of the side member 8b etc. The driving method in which the piezoelectric element is arranged only on one surface of the side member is referred to as the unimorph driving method, and the driving method in which the piezoelectric element is arranged on both the front surface and the back surface is referred to as the bimorph driving method. As shown in
According to the bimorph driving method, the displacement amount of the mirror becomes twice the displacement amount by the unimorph drive if the driving voltage is the same. In the bimorph driving method, it is difficult to film form the piezoelectric element on a back surface of the movable frame, and it is also difficult to form wirings on the back surface.
The optical scanner 2a includes an outer movable frame 14 formed into a frame shape along the inner periphery of the supporting substrate 6. The outer movable frame 14 includes side members 15a, 15b and side members 16a, 16b that face each other, respectively. The outer movable frame 14 is supported by supporting parts 17a, 17b arranged on the inner peripheral side of the supporting substrate 6 and connected to the central part of the side members 15a, 15b. The supporting parts 17a, 17b are formed at the central parts of the opposing side members arranged on the supporting substrate 6.
The outer movable frame 14 includes side members 15a, 15b and side members 16a, 16b that face each other, respectively. The frame shaped movable frame 7 is formed along the inner periphery of the outer movable frame 14. The outer movable frame 14 includes supporting parts 11a, 11b for supporting the movable frame 7. The supporting parts 11a, 11b are formed at the central parts of inner side surfaces of the side members 16a, 16b.
A piezoelectric element 18a is arranged at one end side of the side member 15a of the outer movable frame 14, and a piezoelectric element 18c is arranged on the other end side. A piezoelectric element 18b is arranged at one end side of the side member 15b, and a piezoelectric element 18d is arranged on the other end side. A piezoelectric element 19a is arranged on an outer side of the supporting part 11a at the middle of the side member 16a of the outer movable frame 14, and a piezoelectric element 19b is arranged on the outer side of the supporting part 11b at the middle of the side member 16b.
The movable frame 7 includes side members 8a, 8b and side members 9a, 9b that face each other, respectively. A square shaped mirror 20 is arranged along the inner periphery of the movable frame 7. The mirror 20 is supported by supporting parts 10a, 10b arranged at the central part of the side members 9a, 9b of the movable frame 7.
A piezoelectric element 12a is arranged at one end side of the side member 8a of the movable frame 7, and a piezoelectric element 12c is arranged on the other end side. A piezoelectric element 12b is arranged at one end side of the side member 8b, and a piezoelectric element 12d is arranged on the other end side. A piezoelectric element 13a is arranged on the outer side of the supporting part 10a at the middle of the side member 9a of the movable frame 7, and a piezoelectric element 13b is arranged on the outer side of the supporting part 10b at the middle of the side member 9b.
Therefore, the piezoelectric element 13a (reinforcement bending drive element) is arranged on the movable frame 7, and is arranged in the region on the side member 9a connected to the supporting part 10a for supporting the mirror 20 arranged on the inner side of the movable frame 7 arranged with the piezoelectric element 13a. The piezoelectric element 13b (reinforcement bending drive element) is also arranged on the movable frame 7, and is arranged in the region on the side member 9b connected to the supporting part 10b for supporting the mirror 20.
Moreover, the piezoelectric element 19a (outer reinforcement bending drive element) is arranged on the outer movable frame 14, and is arranged in the region on the side member 16a connected to the supporting part 11a for supporting the movable frame 7 arranged on an inner side of the outer movable frame 14 arranged with the piezoelectric element 19a. The piezoelectric element 19b (outer reinforcement bending drive element) is also arranged on the outer movable frame 14, and is arranged in the region on the side member 16b connected to the supporting part 11b for supporting the movable frame 7.
The mirror 20, the supporting parts 10a, 10b, the movable frame 7, the supporting parts 11a, 11b, the outer movable frame 14, the supporting parts 17a, 17b and the supporting substrate 6 are integrally formed by performing etching process on the silicon substrate. In the etching process, a gap between the mirror 20 and the movable frame 7, a gap between the movable frame 7 and the outer movable frame 14, and a gap between the outer movable frame 14 and the supporting substrate 6 are simultaneously formed so that the mirror 20, the movable frame 7, and the outer movable frame 14 can be easily driven at a predetermined displacement angle.
A reflective film 23 made of metal thin film such as gold (Au) or aluminum (Al) is formed on a surface of the base 22 of the mirror 20 to enhance the reflectivity of the incident light. Each of the above etching processed components is thinner than the thickness of the supporting substrate 6, as shown in
Therefore, the gimbal configuration of supporting substrate—movable frame—mirror is changed to a gimbal configuration of supporting substrate—outer movable frame—movable frame—mirror in which another movable frame is added to perform two dimensional scanning at bending drive, in Embodiment 2.
The optical scanner 2a configured as above can be applied to a two dimensional optical scanner since the mirror 20 is not only tilted along the Y axis direction by the movable frame 7, but the mirror 20 can also be tilted in the X axis direction by the outer movable frame 14.
The movable frame 7 is vibrated by applying AC voltage (e.g. sine wave) of the same phase to the piezoelectric elements 12a, 12b, and 13b and of reversed phase or shifted phase to the piezoelectric elements 12c, 12d, and 13a. Because one end of the piezoelectric elements 12a, 12b, 12c, and 12d are supported by the supporting parts 11a, 11b, the piezoelectric elements 12a, 12b, 12c, and 12d arranged on the side members 8a, 8b parallel to the Y axis on the movable frame 7 bending vibrate up and down in a thickness direction of the substrate. Furthermore, because both ends of the piezoelectric elements 13a, 13b are supported by respective both ends of the side members 8a, 8b, the piezoelectric elements 13a, 13b arranged on the side members 9a, 9b parallel to the X axis on the movable frame 7 bending vibrate up and down in the thickness direction of the substrate. However, phase difference is created between the vibrations of the piezoelectric elements 12a, 12b, 13b and the piezoelectric elements 12c, 12d, 13a. In particular, the directions of bending vibration between the piezoelectric elements 12a, 12b, 13b and the piezoelectric elements 12c, 12d, 13a become directly opposite to each other when the phases of the applied voltage are reversed phases with each other.
In other words, when the piezoelectric elements 12a, 12b are contracted in the Y axis direction and the region arranged with the piezoelectric elements 12a, 12b on the side members 8a, 8b bend towards the piezoelectric elements 12a, 12b sides with the supporting parts 11a, 11b as the supporting points, the piezoelectric elements 12c, 12d are extended in the Y axis direction and the region arranged with the piezoelectric elements 12a, 12b on the side members 8a and 8b bend towards the sides opposite the piezoelectric elements 12c, 12d with the supporting parts 11a, 11b as the supporting points. Thus, the side members 8a and 8b includes a region that bends in an upward direction (Z direction) and a region that bends in the downward direction (-Z direction) with the supporting parts 11a, 11b as the center. The side member 9a connected at both ends to the region that bends in the upward direction of the side members 8a and 8b bends in the upward direction with the central part arranged with the piezoelectric element 13a as the inflection point, and the side member 9b connected at both ends to the region that bends in the downward direction of the side members 8a and 8b bend in the downward direction with the central part arranged with the piezoelectric element 13b as the inflection point. According to such a driving method, the bending displacement of the side members 9a and 9b in the X axis direction and the bending displacement of the side members 8a and 8b in the Y axis direction on the movable frame 7 are combined, and the mirror 20 that is elastically supported by the movable frame 7 by way of the supporting parts 10a, 10b also tilts greatly in the Y axis direction following the operation of the movable frame 7. As each piezoelectric element 12a, 12b, 12c, 12d, 13a, and 13b repeats bending vibration in the up and down direction of the substrate following AC voltage, the movable frame 7 and the mirror 20 elastically supported by the movable frame 7 by way of the supporting parts 10a, 10b repeat the turning vibration up to a predetermined displacement angle with the opposing supporting parts 11a, 11b as the center axis based on the principle described above.
According to a similar principle, when AC voltage is applied to the piezoelectric elements 18a, 18b, 18c, 18d, 19a, and 19b, the outer movable frame 14 tilts with the opposing supporting parts 17a, 17b as the center axis. Furthermore, the movable frame 7 elastically supported by the outer movable frame 14 by way of the supporting parts 11a, 11b, and the mirror 20 elastically supported by the movable frame 7 by way of the supporting parts 10a, 10b also tilt following the outer movable frame 14. As each piezoelectric element 18a, 18b, 18c, 18d, 19a, and 19b repeats bending vibration in the up and down direction of the substrate following AC voltage, the outer movable frame 14, the movable frame 7 elastically supported by the outer movable frame 14 by way of the supporting parts 11a, 11b, and the mirror 20 elastically supported by the movable frame 7 by way of the supporting parts 10a, 10b also repeat the turning vibration up to the predetermined displacement angle with the opposing of the supporting parts 17a, 17b as the center axis based on the principle described above. The outer movable frame 14 and the movable frame 7 turning vibrate in directions orthogonal to each other by simultaneously applying AC voltage to the piezoelectric elements arranged on the movable frame 7 and the piezoelectric elements arranged on the outer movable frame 14, whereby the reflected light of the light entering to a reflecting surface of the mirror 20 is scanned two dimensionally.
The turning vibration of the mirror 20 becomes a maximum, and a maximum displacement angle is obtained when the driving frequency of the piezoelectric elements 12a, 12b, 12c, 12d, 13a, and 13b is the same as or close to the mechanical resonance frequency of a configuration combining the mirror 20, the supporting parts 10a, 10b, the movable frame 7, and the supporting parts 11a, 11b.
Similarly, the turning vibration of the mirror 20 becomes a maximum, and a maximum displacement angle is obtained when the driving frequency of the piezoelectric elements 18a, 18b, 18c, 18d, 19a, and 19b is the same as or close to the mechanical resonance frequency of a configuration combining the mirror 20, the supporting parts 10a, 10b, the movable frame 7, the supporting parts 11a, 11b, the outer movable frame 14, and the supporting parts 17a, 17b.
The two-dimensional optical scanner of Embodiment 2 drives the movable frame 7 and the outer movable frame 14 with piezoelectric elements of two independent systems, and thus the driving frequency is not limited, and the problem of interference between two turning vibrations in the orthogonal directions is less likely to occur.
The piezoelectric elements can be collectively formed on the optical scanner and a compact optical scanner can be obtained because the piezoelectric material is directly film formed on the structure integrally formed from the silicon substrate to form the piezoelectric element.
Silicon is set for the substrate configuring the two dimensional optical scanner 2a, and PZT is set for the piezoelectric material. The overall size of the piezoelectric element has width of 14 mm, length of 18 mm, thickness of the supporting substrate of 0.5 mm, and thickness other than the supporting substrate of 0.14 mm; and the mirror size has width of 7 mm, length of 11 mm, thickness of 0.14 mm, and thickness of the piezoelectric material (PZT) of 1 μm.
Eigenvalue analysis was performed on the optical scanner 2a, and it was found that the primary resonance frequency is 1 kHz, the driving resonance frequency of the inner movable frame 7 is 1.6 kHz, and the driving resonance frequency of the middle movable frame 14 is 1.4 kHz. G was then applied to the optical scanner to analyze the impact resistance, and it was found that up to 4000 G can be withstood.
The voltage of 10 Vp-p of the same phase and sine wave bias of 1.6 kHz were applied to the piezoelectric elements 12a, 12b, and 13b, and the voltage of 10 Vp-p of reversed phase of the above phase and sine wave bias of 1.6 kHz were applied to the piezoelectric elements 12c, 12d, and 13a to attempt bending vibration of the movable frame 7. As a result, a displacement angle of the mirror 20 of ±8 deg was obtained in the Y axis direction.
Similarly, voltage of 10 Vp-p of the same phase and sine wave bias of 1.4 kHz were applied to the piezoelectric elements 18a, 18b, and 19b, and the voltage of 10 Vp-p of reversed phase of the above phase and sine wave bias of 1.4 kHz were applied to the piezoelectric elements 18c, 18d, and 19a to attempt bending vibration of the outer movable frame 14. As a result, a displacement angle of the mirror 20 of ±14 deg was obtained in the X axis direction.
When the movable frame 7 and the outer movable frame 14 are simultaneously resonantly driven under the above conditions, the movable frame 7 and the outer movable frame 14 were found to resonantly drive independently.
The torsional driven gimbal configuration type optical scanner having the torsion bar as the rotation axis of the conventional art shown in
G was applied to the conventional torsional driven gimbal configuration type optical scanner shown in
Therefore, the two dimensional optical scanner 2a of Embodiment 2 has a configuration of high rigidity in which the resistance to impact is 4000 G, and a large displacement angle of the mirror is obtained even at low voltage drive by combining the driving frequency of the piezoelectric elements of the two systems respectively to the mechanical resonance frequencies of the movable frame 7 and the outer movable frame 14, and using the three piezoelectric bending drives facing one another with the supporting parts as the axis on the same movable frame.
The performance of the conventional optical scanning device 92 previously described in
In the case of the conventional optical scanning device 92, the width of the supporting beam (supporting part) is obtained so that the X axis driving voltage becomes the lowest because the X axis driving voltage is higher than the Y axis driving voltage, and the X axis driving voltage, the Y axis driving voltage, and the impact resistance at the time are shown in the table 1 below. In the case of the optical scanner 2a of the present embodiment, the width of the supporting beam (supporting part) is obtained so that the Y axis driving voltage becomes the lowest because the Y axis driving voltage is higher than the X axis driving voltage, and the X axis driving voltage, the Y axis driving voltage, and the impact resistance at the time are shown in the table 1 below.
As shown in (Table 1), the Y axis driving voltage of the mirror is substantially the same in the conventional optical scanning device 92 and in the optical scanner 2a of Embodiment 2, but the X axis driving voltage and the impact resistance of the mirror are significantly better in the optical scanner 2a of Embodiment 2 than in the conventional optical scanning device 92.
In the optical scanner 2a of Embodiment 2, the displacement in the X axis direction of the mirror 20 is twice in the configuration in which the piezoelectric elements 19a, 19b are arranged for piezoelectric reinforcement than that of the configuration in which the piezoelectric elements 19a, 19b are not arranged. The displacement in the Y axis direction of the mirror 20 is 1.4 times in the configuration in which the piezoelectric elements 13a, 13b are arranged for piezoelectric reinforcement than that of the configuration in which the piezoelectric elements 13a, 13b are not arranged.
The laser printer 24 includes the optical scanner 2a described above in Embodiment 2. The optical scanner 2a reflects the laser light that has passed through the cylindrical lens 26. The laser light reflected by the optical scanner 2a passes through an fθ lens 27 towards the photosensitive drum 28. The paper wound around the photosensitive drum 28 is printed by the laser light passed through the fθ lens 27.
The optical scanner 2a according to the present invention may thus be used in laser printers.
The portion corresponding to the piezoelectric element 12a on the side member 8a and the portion corresponding to the piezoelectric element 12b on the side member 8b bend respectively towards the piezoelectric elements 12a, 12b sides along the thickness direction of the movable frame 7 with the supporting parts 11a, 11b as the supporting points when the piezoelectric elements 12a, 12b are applied with AC voltage and contracted in the Y axis direction.
The portion corresponding to the piezoelectric element 12c on the side member 8a and the portion corresponding to the piezoelectric element 12d on the side member 8b bend respectively towards the piezoelectric elements 12c, 12d sides along the thickness direction of the movable frame 7 when the piezoelectric elements 12c, 12d are applied with AC voltage and contracted along the Y axis direction. Consequently, the side members 9a, 9b arranged with the supporting parts 10a, 10b for supporting the mirror 70 both displace in the same Z axis direction, and thus the mirror 20 moves parallel in the Z axis direction.
When the piezoelectric element 13a is applied with AC voltage and extended along the X axis direction, the side member 9a deflects towards the Z axis direction with the connecting points with the side members 8a, 8b as the supporting points. When the piezoelectric element 13b is applied with AC voltage and extended along the X axis direction, the side member 9b deflects towards the Z axis direction with the connecting points with the side members 8a, 8b as the supporting points.
Therefore, the amount of displacement of the movable frame 7 supporting the mirror 20 increases by arranging the piezoelectric elements 13a, 13b that extend and contract in the X axis direction in addition to the piezoelectric elements 12a, 12b, 12c, and 12d that extend and contract in the Y axis direction.
The optical scanner according to Embodiment 4 is not only tilt adjustable in the direction indicated by an arrow 34 but is also focus adjustable in the direction indicated by an arrow 35, and thus an appropriate focusing on a surface of the optical disc 33 is achieved even if the surface of the optical disc 33 moves in the direction of an arrow 36 by focus adjusting the mirror 20 in the direction of the arrow 35.
The optical scanner according to Embodiment 4 not only has a two dimensional optical scanning function, but can also perform one dimensional optical scanning while focusing. That is, if DC voltage of the same phase is applied to the piezoelectric elements 18a, 18b, 18c, and 18d, DC voltage of reversed phase is applied to the piezoelectric elements 19a and 19b, and the piezoelectric elements 12a, 12b, 12c, 12d, 13a, and 13b are resonantly driven as described in Embodiment 2, uniaxial optical scanning can be performed by the resonant drive of the movable frame 7 while focusing with the outer movable frame 14.
When DC voltage of ±10V is applied to the piezoelectric elements 18a, 18b, 18c, and 18d, and the DC voltage of reversed phase is applied to the piezoelectric elements 19a and 19b, it is recognized through simulation that focusing of ±3 μm is performed in the Z axis direction (vertical direction in plane of paper) and optical scanning of ±8 deg in the Y axis direction per voltage of 10 Vp-p is performed with the resonant drive of the movable frame 7.
This method can be applied to the optical mirror of the optical disc drive, where the laser light exiting from the semiconductor laser is irradiated on the mirror 20 of the present embodiment, and the pit of the optical disc 33 is scanned by vibrating the mirror 20, and furthermore, the slight out-of-focus that occurs from the position of the pit can be focused.
In addition, if the galvano mirror used in the scanning laser microscope is replaced with the present embodiment, the focusing function is provided in addition to the conventional uniaxial optical scanning, and is also suited for miniaturization.
An example of driving the mirror with the piezoelectric elements has been described in each of the above embodiments, but the present invention is not limited thereto. For instance, the mirror may be driven by one of electromagnetic driving method, electrostatic driving method, shape memory alloy driving method, or bi-metal driving method.
The present invention is not limited to the above respective embodiments, and various modifications may be made within the scope of the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the different embodiments are also encompassed in the technical scope of the present invention.
The present invention can be applied to an optical scanning device (two dimensional optical scanner) capable of two dimensional optical scanning that is used in optical scanning of optical sensor and laser applied equipment and that is compact and operates at high speed and a driving device used therefor, and for example, is applicable to laser printer, optical disc head, and scanning laser microscope.
Number | Date | Country | Kind |
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2006-136843 | May 2006 | JP | national |