This application incorporates by references the subject matter of Japanese Patent Application No. 2017-168708 filed in Japan on Sep. 1, 2017 on which a priority claim is based under 35 U.S.C. § 119(a).
This disclosure relates to an apparatus that adjusts driving forces of the left and right wheels of a vehicle.
A driving force adjustment apparatus is known to the inventors in which a differential apparatus interposed between the left and right wheels of a vehicle and a planetary gear mechanism and a motor are combined such that distribution of the driving force (torque distribution) between the left and right wheels can be changed. In such a driving force adjustment apparatus as just described, the motor rotates passively in response to the difference between rotational speeds of the left and right wheels upon turning of the vehicle to absorb the rotational speed difference. Further, as the motor operates, the driving force difference between the left and right wheels increases or decreases to change the distribution of the driving force between the left and right wheels. On the other hand, if rotation of the motor is restrained, then the differential motion is limited and the traction performance is improved (e.g. JP 2007-177915 A).
In a published driving force adjustment apparatus, a differential mechanism for distributing a driving force transmitted from a driving source to the left and right wheels is formed separately from a mechanism for changing the distribution of driving force between the left and right wheels. For example, in a right and left driving force distribution apparatus described in JP 2007-177915 A, two planetary gear mechanisms, which serve as a distribution mechanism for changing distribution of a driving force between the left and right wheels, are arranged so as to be adjacent to a differential apparatus serving as the differential mechanism. This arrangement tends to easily worsen the mountability and increase the weight.
An aspect of the present invention is the driving force adjustment apparatus including a driving source that drives a left shaft and a right shaft of a vehicle, and a motor that regulates driving forces that are to be distributed to the left shaft and the right shaft. The driving force adjustment apparatus further includes: a left side gear train that adjusts a reduction ratio of the left shaft; a right side gear train that adjusts a reduction ratio of the right shaft; and a planetary gear mechanism that comprises four elements and has two degrees of freedom, the four elements being connected each to one of the driving source, the motor, the left side gear train, and the right side gear train.
The nature of this invention, as well as other objects and advantages thereof, will be explained in the following with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures and wherein:
[1. Structure]
In the following, a driving force adjustment apparatus 10 as an embodiment is described with reference to the drawings. The driving force adjustment apparatus 10 of
The driving force adjustment apparatus 10 includes the driving source 1, a motor 2, the planetary gear mechanism 5, a driving gear train 6, a motor gear train 7, a gear train A (left side gear train), and a gear train B (right side gear train). The driving source 1 drives both the left shaft 3 and the right shaft 4 that are connected to driving wheels of the vehicle, and is exemplified by a gasoline engine, a diesel engine, a driving motor, and a driving motor generator. The motor 2 is an electric motor that adjusts the distribution of driving force between the left and right wheels and has a function for positively generates a difference between the rotational speeds of the left and right wheels.
The motor 2 takes charge of regulating driving forces to be distributed to the left shaft 3 and the right shaft 4. The motor 2 is combined with the planetary gear mechanism 5, the gear train A, and the gear train B, and has a function for providing the adjusting driving forces that have opposite signs from each other and the same absolute value to the left shaft 3 and the right shaft 4. The electric power to drive the motor 2 is supplied from a non-illustrated on-vehicle battery. The driving force of the motor 2 is controlled by a non-illustrated electronic controlling apparatus (computer). For example, when the motor 2 is an AC electric motor, the electronic controlling apparatus controls the driving force of the motor 2 by adjusting the frequency of the AC electric power to be supplied to the motor 2. In contrast, when the motor 2 is a DC electric motor, the electronic controlling apparatus controls the driving force of the motor 2 by adjusting the electric current to be supplied to the motor 2.
The planetary gear mechanism 5 is a planetary gear mechanism which has four input/output shafts (four elements) coaxially arranged with one another and which has two degree of freedom. The four input/output shafts are connected each to one of the driving source 1, the motor 2, the gear train A, and the gear train B. As illustrated in
The ring gear 16, the carrier 15, the first sun gear 11, and the second sun gear 12 are capable of transmitting power to one another, and have respective structures (positions, shapes, and teeth numbers) set such that the rotation speeds thereof on a velocity diagram are linearly arranged in this sequence. The position of the center of the planetary gear mechanism 5 (e.g., the first sun gear shaft 17, the second sun gear shaft 18, and the carrier shaft 19) is disposed at a position offset from the left shaft 3 and the right shaft 4. The planetary gear mechanism 5 of the present embodiment is arranged at a position offset from the vehicle shafts 3 and 4 toward the front side of the vehicle.
The driving gear train 6 is a gear train interposed between the driving source 1 and the planetary gear mechanism 5, and has a function for adjusting the reduction ratio of the driving source 1 (i.e., the reduction ratio of a driving force input from the side of the driving source 1). The driving gear train 6 of the present embodiment is connected to the first sun gear 11 through the first sun gear shaft 17 of the planetary gear mechanism 5. The driving gear train 6 includes a first-sun-gear-shaft side gear 24 and a driving-shaft side gear 25. The first-sun-gear-shaft side gear 24 and the driving-shaft side gear 25 are bevel gears. The first-sun-gear-shaft side gear 24 is coaxially and slidably arranged with the second sun gear shaft 18. The driving-shaft side gear 25 is arranged such that the rotation shaft of thereof is perpendicular to the rotation shaft of the first-sun-gear-shaft side gear 24, and is connected to the driving source 1 through the electronically controlled coupling 28.
The electronically controlled coupling 28 is a multi-plate-type clutch used to arbitrarily set the torque transmission amount within a range from 0% to 100% by increasing or decreasing the fastening force of clutch plates build therein. The electronically controlled coupling 28 is connected to the driving source 1 through a driving shaft 29. In cases where the driving source 1 of the vehicle is an engine and the distance between the engine and the driving gear train 6 is large, the electronically controlled coupling 28 is connected to the engine through a non-illustrated propeller shaft. The propeller shaft extends in the forward and rearward direction of the vehicle at a central location in the vehicle widthwise direction. The quotient of the division of the teeth number of the first-sun-gear-shaft side gear 24 by the teeth number of the driving-shaft side gear 25 is regarded as the reduction ratio ρ6 of the driving gear train 6.
The motor gear train 7 is a gear train interposed between the motor 2 and the planetary gear mechanism 5, and has a function for adjusting the reduction ratio of the motor 2 (i.e., the reduction ratio of a driving force input from the side of the motor 2). The motor gear train 7 includes a motor-shaft side gear 23 and external teeth of the ring gear 16, which are arranged in such a manner that the motor-shaft side gear meshes with the external teeth of the ring gear 16. This means that the motor gear train 7 is conceptually connected to the rotation shaft of the ring gear 16 and is connected to the ring gear 16 on a velocity diagram. The motor-shaft side gear 23 is connected to the motor 2 through a motor shaft 22. The extending direction of the motor shaft 22 is a direction being along the vehicle widthwise direction and being parallel with the left shaft 3 and the right shaft 4. The location where the motor shaft 22 of the present embodiment is arranged is set to be a position offset from the planetary gear mechanism 5 toward the front side of the vehicle. The quotient of the division of the teeth number of the external teeth of the ring gear 16 by the teeth number of the motor-shaft side gear 23 is regarded as the reduction ratio ρ4 of the motor gear train 7.
The gear train A is a gear train interposed between a left wheel L and the planetary gear mechanism 5, and has a function for adjusting the reduction ratio of the left shaft 3 (i.e., reduction ratio of the driving force transmitted from the planetary gear mechanism 5 to the left shaft 3). The gear train A includes a carrier-shaft side gear 20 and a left-shaft side gear 21, which are both spur gears. The rotational center of the carrier-shaft side gear 20 is connected to the carrier shaft 19, and the rotational center of the left-shaft side gear 21 is connected to the left shaft 3. In the present embodiment, the quotient of the division of the teeth number of the left-shaft side gear 21 by the teeth number of the carrier-shaft side gear 20 is regarded as the reduction ratio ρ2 of the gear train A.
The gear train B is a gear train interposed between a right wheel R and the planetary gear mechanism 5, and has a function for adjusting the reduction ratio of the right shaft 4 (i.e., reduction ratio of the driving force transmitted from the planetary gear mechanism 5 to the right shaft 4). The gear train B includes a second-sun-gear side gear 26 and a right-shaft side gear 27, which are both spur gears. The rotational center of the second-sun-gear side gear 26 is connected to the second sun gear shaft 18, and the rotational center of the right-shaft side gear 27 is connected to the right shaft 4. In the present embodiment, the quotient of the division of the teeth number of the right-shaft side gear 27 by the teeth number of the second-sun-gear side gear 26 is regarded as the reduction ratio ρ3 of the gear train B.
Setting of the gear ratio (speed transmission ratio) of the driving force adjustment apparatus 10 will now be detailed described. The planetary gear mechanism 5, the gear train A, and the gear train B have structures that, when the motor 2 is not operating (i.e., when the rotational speed of the motor 2 is zero), causes the rotational speeds of the left shaft 3 and the right shaft 4 to coincide with each other, and also have reduction ratios that distribute the driving force transmitted from the driving source 1 equally to the left shaft 3 and right shaft 4. Here, the quotient of the division of the teeth number of the first sun gear 11 by the teeth number of the second sun gear 12 is referred to as the reduction ratio ρ1 (speed transmission ratio). In addition, the quotient of the division of the teeth number of the first sun gear 11 by the teeth number of the internal teeth of the ring gear 16 (meshing with the second planetary gear 14) is referred to as the reduction ratio ρ5. As denoted by following Formula (1), the reduction ratio ρ5 of the planetary gear mechanism 5 of the present embodiment is set to a value obtained by dividing the reduction ratio ρ1 by a value obtained by subtracting two from the reduction ratio ρ1. As denoted by following Formula (2), the reduction ratio ρ2 of the gear train A is set to a value obtained by dividing the reduction ratio ρ1 by twice the value obtained by subtracting one from the reduction ratio ρ1. As denoted by following Formula (3), the reduction ratio ρ3 of the gear train B is set to the half of the reduction ratio ρ1
The reduction ratio 4 of the motor gear train 7 and the reduction ratio ρ6 of the driving gear train 6 are appropriately set in accordance with driving forces that the motor 2 and the driving source 1 can output. In the present embodiment, the driving force of the left shaft 3 is given by the following Formula (4), and the driving force of the right shaft 4 is given by the following Formula (5). The term “driving source driving force” here means a driving force at the downstream side of the electronically controlled coupling 28 (i.e., the driving force input into the driving gear train 6). A value is calculated by multiplying the reduction ratio ρ6 of the driving gear train 6 and the driving source driving force and then dividing the product by two, and another value is calculated by dividing the product of the reduction ratios ρ1 and ρ4 and the motor driving force by twice the value obtained by subtracting two from the reduction ratio ρ1. A value obtained by subtracting the latter value from the former value is the driving force of the left shaft 3. On the other hand, a value obtained by summing the former value and the latter value is the driving force of the right shaft 4.
The traveling driving force of the vehicle is given by the sum of the driving force of the left shaft and the driving force of the right shaft as denoted by following Formula (6). The driving force difference between the left and right shafts is given by the difference between the driving force of the left shaft and the driving force of the right shaft as denoted by following Formula (7). As denoted by following Formula (8), the rotational speed of the motor 2 is the half of the value obtained by dividing the product of the reduction ratios ρ1 and ρ4 and the rotational speed difference between the left and right shafts by a value obtained by subtracting two from the reduction ratio ρ1
[2. Action]
As shown in
Accordingly, the velocity diagram of the planetary gear mechanism 5 is represented by an inclined straight line that assumes the rotational speed of the ring gear 16 is zero and that declines as the coordinate of the abscissa-axis approaches the right end. The inclination of the inclined straight line becomes a sharper inclination as the rotational speed of the first sun gear 11 generated by the driving force input from the driving source 1 increases. Then the driving force transmitted to the left shaft 3 through the carrier 15 and the driving force transmitted to the right shaft 4 through the second sun gear 12 increase, so that the respective rotational speeds increase. In contrast, since the reduction ratios of the planetary gear mechanism 5, the gear trains A, and the gear train B are set such that, when the motor 2 is not operating, the rotational speeds of the left and right shafts coincide with each other, the positions in the vertical direction of the left shaft 3 and the right shaft 4 coincide with each other on a velocity diagram and consequently the rotational speeds of the left and right wheels have the same value.
When the motor 2 is activated, the ring gear 16 rotates at a speed corresponding to the rotational speed of the motor 2. Since the ring gear 16, the carrier 15, the first sun gear 11, and the second sun gear 12 of the planetary gear mechanism 5 are in the collinear relationship at that time, the inclination of the inclined straight line representing the relationship changes. On the other hand, if the rotational speed of the driving source 1 is unchanged, the rotational speed of the first sun gear 11 is unchanged and therefore the inclined straight line moves like a seesaw that causes the first sun gear 11 to function as the fulcrum. Specifically, as denoted in
[3. Effects]
(1) According to the above driving force adjustment apparatus 10, combination only of the planetary gear mechanism 5, the gear train A, and the gear train B can merge a function for distributing the driving force of the driving source 1 to the left and right wheels with a function for adjusting a difference between the driving forces of the left and right shafts by a simple structure. Accordingly worsening of the mountability and increasing of the weight of the entire apparatus can be suppressed.
(2) By adjusting the reduction ratios of the planetary gear mechanism 5, the gear train A, and the gear train B, since the driving force generated in the driving source can be distributed equally to the left shaft 3 and the right shaft 4, the driving force transmitted from the driving source 1 can be used as the traveling driving force likewise a traditional differential apparatus. Since the sum of the adjusting driving forces to the left shaft 3 and the right shaft 4 generated by the driving force of the motor 2 comes to be zero, it is possible to suppress the worsening of the traveling performance due to interference of the adjusting driving forces with the traveling driving force. Furthermore, since the rotational speed of the motor 2 can have a value of zero under a state where the left shaft 3 and the right shaft 4 rotate the same (i.e., the vehicle is traveling straight), a rotation loss generated by unnecessary rotation of the motor 2 can be reduced. It should be noted that, in the present embodiment, the reduction ratios ρ2, ρ3, and ρ5 can be set on the basis of the above Formulae (1)-(3).
(3) By providing the driving gear train 6, the rotational speed input from the driving source 1 into the planetary gear mechanism 5 can be regulated, so that a desired traveling driving force can be obtained without unnecessarily increasing the driving force of the driving source 1. Likewise, by providing the motor gear train 7, the rotational speed input from the motor 2 into the planetary gear mechanism 5 can be regulated, so that desired adjusting driving forces to the left and right shafts can be obtained without unnecessarily increasing the driving force of the motor 2.
(4) By interposing the electronically controlled coupling 28 between the driving source 1 and the driving gear train 6, the above driving force adjustment apparatus 10 can be used as a rear differential apparatus of a front-wheel driving vehicle. Consequently, the application of the driving force adjustment apparatus 10 can be widened.
[4. Modifications]
The foregoing embodiment is merely exemplary and has no intention to exclude various modifications and application of techniques not explicitly described in the embodiment. The structure of the embodiment can be variously modified without departing from the scope of the embodiment. The respective structures of the embodiment may be selected, omitted, or combined according to the requirement. For example, in the driving force adjustment apparatus 10 illustrated in
In cases where an electric motor 30 (second motor) is used as the driving source 1, the electronically controlled coupling 28 may be omitted as illustrated in
Further alternatively, the gear trains A and B may be formed of eccentric gear trains as shown in
As illustrated in
By connecting the driving source, the motor, the left side gear train, and the right side gear train through the planetary gear mechanism, a function for distributing a driving force of the driving source to the left and right shafts and a function for adjusting the driving forces between the left and right shafts can be merged with a simple structure. Accordingly, this makes it possible to reduce the weight and the size of the entire apparatus and to achieve enhancement in mountability and weight reduction of the apparatus.
The invention thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirits and the scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2017-168708 | Sep 2017 | JP | national |