Field of the Invention
The present invention relates to a driving force transmission apparatus, a sheet conveyance apparatus including the driving force transmission apparatus, and to an image forming apparatus including the driving force transmission apparatus.
Description of the Related Art
The image forming apparatus includes a plurality of conveyance rollers configured to convey sheets, and a conveyance roller drive mechanism configured to drive those conveyance rollers. With use of those conveyance rollers, the sheets are conveyed from a sheet receiving cassette or a sheet stacking tray sequentially to an image forming unit configured to form images, and to a sheet delivery tray.
Further, there is given another type of image forming apparatus including a standard or optional conveyance unit configured to convey the sheets with their front and back surfaces being inverted to each other so as to perform duplex printing involving image formation on both a first surface and a second surface of each of the sheets.
In the conveyance unit of various types of apparatus, an operation of switching a forward rotation direction and a reverse rotation direction of the conveyance rollers to each other is performed so that the sheet that has already been subjected to printing on its first surface is switched back and fed into the image forming unit again for printing on its second surface.
In this context, the rotation directions of the conveyance rollers are switched by performing control to switch rotation directions of a motor configured to drive the conveyance rollers, or switched with use of a reverse drive mechanism as disclosed in Japanese Patent Application Laid-Open No. 2011-140980. In the method as disclosed in Japanese Patent Application Laid-Open No. 2011-140980, the image forming apparatus need not include a dedicated motor for the conveyance rollers to be subjected to switching between a forward rotation and a reverse rotation, and hence the image forming apparatus can be relatively inexpensively manufactured.
However, in a conveyance roller drive mechanism used in the image forming apparatus disclosed in Japanese Patent Application Laid-Open No. 2011-140980, as illustrated in
Specifically, as illustrated in
Thus, the pair of planetary gear mechanisms are not mountable compatibly with each other, and hence operators need to take great care not to make a mistake in assembly of the apparatus. Further, in addition to reduction in assembly work efficiency due to the above-mentioned problem, there are problems of a manufacturing cost for a die set for forming the inverted tooth profiles of the projecting portions of the sun gears as described above, a management cost for components, and the like.
Still further, in a case where the planetary gear mechanisms are further downsized, an interval between the projecting portions inevitably decreases, which leads to a difficulty in arranging the engaging arm.
Yet further, in a case where the projecting portions of the pair of planetary gear mechanisms are formed into the same shape, as illustrated in
In view of the circumstances, it is an object of the present invention to provide a configuration that enables higher assembly work efficiency, or reduction of costs for management and manufacture of components.
Further, it is another object of the present invention to provide a driving force transmission apparatus, including: a first planetary gear unit including: a first engaged gear having a first engaged portion; and a first meshing gear; a second planetary gear unit including: a second engaged gear having a second engaged portion; and a second meshing gear configured to mesh with the first meshing gear; and a stopping member including: a first engaging portion engageable with the first engaged portion; and a second engaging portion engageable with the second engaged portion, the stopping member being pivotally movable to a first stop position at which the first engaging portion is engaged with the first engaged portion so that the first engaged gear is stopped, and to a second stop position at which the second engaging portion is engaged with the second engaged portion so that the second engaged gear is stopped, in which a pivot fulcrum of the stopping member is arranged at an intersection between an extension line of a vector of a force that the first engaging portion receives from the first engaged portion under a state in which the stopping member is at the first stop position, and an extension line of a vector of a force that the second engaging portion receives from the second engaged portion under a state in which the stopping member is at the second stop position.
Further, it is another object of the present invention to provide a driving force transmission apparatus, including: a first planetary gear unit including: a first engaged gear having a first engaged portion; and a first meshing gear; a second planetary gear unit including: a second engaged gear having a second engaged portion; and a second meshing gear configured to mesh with the first meshing gear; and a stopping member including: a first engaging portion engageable with the first engaged portion; and a second engaging portion engageable with the second engaged portion, the stopping member being movable, by pivoting, to a first stop position at which the first engaging portion is engaged with the first engaged portion so that the first engaged gear is stopped, and to a second stop position at which the second engaging portion is engaged with the second engaged portion so that the second engaged gear is stopped, in which a pivot fulcrum of the stopping member is arranged at an intersection between an extension line of a vector in a direction opposite to a vector of a force that the first engaging portion receives from the first engaged portion under a state in which the stopping member is at the first stop position, and an extension line of a vector in a direction opposite to a vector of a force that the second engaging portion receives from the second engaged portion under a state in which the stopping member is at the second stop position.
Further, it is another object of the present invention to provide a driving force transmission apparatus, including: a first planetary gear unit including: a first engaged gear having a first engaged portion; and a first meshing gear; a second planetary gear unit including: a second engaged gear having a second engaged portion; and a second meshing gear configured to mesh with the first meshing gear; and a stopping member including: a first engaging portion engageable with the first engaged portion; and a second engaging portion engageable with the second engaged portion, the stopping member being movable, by pivoting, to a first stop position at which the first engaging portion is engaged with the first engaged portion so that the first engaged gear is stopped, and to a second stop position at which the second engaging portion is engaged with the second engaged portion so that the second engaged gear is stopped, in which a rotation direction of the first engaged gear under a state in which the stopping member is at the second stop position and a rotation direction of the second engaged gear under a state in which the stopping member is at the first stop position are reverse to each other, and in which the first engaged gear and the second engaged gear are formed into the same shape, respectively have rotation axes that are substantially parallel to each other, and are arranged so that the first engaged gear and the second engaged gear are directed to the same side along the respective rotation axes.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Now, exemplary embodiments of the present invention are described in detail. Note that, dimensions, materials, shapes, relative positions, and the like of components described in those embodiments are changed as appropriate depending on configuration of mechanisms to which the present invention is applied, or on various conditions. Thus, the scope of the present invention is not limited by those factors unless otherwise specified.
With reference to
The image forming apparatus 1 is an image forming apparatus having a duplex printing function using an electrophotographic image forming process. As illustrated in
In the image forming apparatus 1, a sheet feeding cassette 5 configured to stack therein a bundle S of sheets to be subjected to image formation is arranged. A controller (control unit) 6 is configured to control rotation of a drive motor (not shown). With this, a feed roller 7 is rotated to separate and feed the sheets one by one, and the sheet is conveyed sequentially to a portion between a plurality of conveyance roller pairs 8, and to a portion between the photosensitive drum 2 and the transfer roller 3. An image-writing laser scanner 9 emits a laser beam L so as to form an electrostatic latent image on a surface of the photosensitive drum 2 charged by the charging roller, and the electrostatic latent image on the photosensitive drum 2 is developed into a toner image by a developing device (not shown). The toner image is transferred onto a first surface of the sheet between the photosensitive drum 2 and the transfer roller 3. After that, the sheet is heated and fixed by a fixing device 10, and is conveyed onto a delivery tray 12 by a delivery roller pair 11.
Further, in the image forming apparatus 1, a duplex unit including a reverse conveyance path 13 and a duplex conveyance path 14 is arranged. This duplex unit is a conveyance unit (sheet conveyance apparatus) including a forward/reverse rotatable conveyance section configured to convey the sheet in one direction or another direction so that the sheet is conveyed while front and back surfaces thereof are inverted. On a downstream side in a sheet conveying direction with respect to the fixing device 10, the reverse conveyance path 13 is formed as another route that is branched between the fixing device 10 and the delivery roller pair 11. At this branch portion, there is arranged a path switching section 15 capable of switching paths into which the sheet is guided, specifically, switching between a conveyance path corresponding to a range from the fixing device 10 to the delivery roller pair 11, and a conveyance path corresponding to a range from the fixing device 10 to a reverse conveyance roller pair 16 (reverse conveyance path 13). This path switching section 15 is driven to be switched by a drive source (not shown).
In the reverse conveyance path 13, the reverse conveyance roller pair 16 is arranged as the forward/reverse rotatable conveyance section configured to convey the sheet in the one direction or the other direction. In a case of performing image formation on both the surfaces of the sheet, the reverse conveyance roller pair 16 is forward or reversely rotated so that the sheet that has already been subjected to image formation on its first surface is reversely conveyed into the duplex conveyance path 14. Then, the sheet is inverted such that a second surface opposite to the first surface faces the photosensitive drum, and fed into the image forming unit again by another plurality of conveyance roller pairs 17. After that, the image formation is performed on the second surface of the inverted sheet as on the first surface.
Note that, although the reverse conveyance roller pair is arranged independently of the delivery roller pair in the description of this embodiment, the present invention is not limited thereto, and is intended to be applicable also to image forming apparatus in which the reverse conveyance roller pair functions also as the delivery roller pair.
A rotational force of a motor as the drive source (not shown) is transmitted to the drive input gear 20 through intermediation of a gear train (not shown). The drive input gear 20 is rotated only in one direction, and does not have a function to be rotated both forward and reversely. Further, as illustrated in
The solenoid 31 is an actuator to be electrically controlled, specifically, energized to cause the reverse conveyance roller 16 to convey the sheet in the one direction, and de-energized to cause the reverse conveyance roller 16 to convey the sheet in the other direction. Thus, under a state in which the solenoid 31 is energized so that a solenoid flapper 32 is attracted to a solenoid body, as illustrated in
Note that, hereinafter, because the components of the first planetary gear unit 21 and the second planetary gear unit 22 have the same shapes and the same combination, the components of the second planetary gear unit 22 are the same as the first planetary gear unit 21. In the following description, therefore, in a case where specific distinctions of the components need to be made between the first planetary gear unit and the second planetary gear unit, the words “first” and “second” are added to the beginning of the names of the components, and suffixes “A” and “B” are respectively added to the ends of the same reference numerals. The components of the first planetary gear unit are indicated with the suffix “A”, and the components of the second planetary gear unit are indicated with the suffix “B”, thereby distinguishing the common components. For example, an input gear portion 35 represents an example of the first gear portion 35A of the first planetary gear unit 21 and the second gear portion 35B of the second planetary gear unit 22.
As illustrated in
First, a drive train for the delivery roller 11 is described. The first planetary gear unit 21 and the second planetary gear unit 22 mesh with each other through intermediation of the first input gear portion 35A and a second input gear portion 35B. Thus, the second input gear portion 35B of the second planetary gear unit 22 is rotated to the left in
Next, a drive train for the reverse conveyance roller pair 16 is described. The reverse conveyance idler gear 25 as a driven gear meshes with both a first output gear portion 40A of the first planetary gear unit 21 and a second output gear portion 40B of the second planetary gear unit 22 (refer to
Simultaneously, through intermediation of the reverse conveyance idler gear 25, the driving force is input to the second output gear portion 40B of the second planetary gear unit 22 in a direction of the arrow V in
Note that, the state illustrated in
Meanwhile,
Meanwhile, in
Simultaneously, through intermediation of the reverse conveyance idler gear 25, the driving force is input to the first output gear portion 40A (illustrated in
Note that, the state illustrated in
In a case where simplex printing is performed by the operation described with reference to
Meanwhile, in a case where duplex printing is performed, the sheet that has already been subjected to the printing on its first surface is first fed into the reverse conveyance path 13. At this time, the path switching section 15 is switched to a position from which the sheet is conveyed to the reverse conveyance path 13 (position indicated by the two-dot chain line), and the solenoid 31 is energized. In this state, the rotation direction of the reverse conveyance roller pair 16 is set to the direction in which the sheet is conveyed forward. Thus, the sheet that has already been subjected to the printing on its first surface is guided into the conveyance path on the reverse conveyance roller pair side by the path switching section 15. The sheet is conveyed forward by a predetermined amount until a trailing end of the sheet reaches a vicinity of the branch position to the duplex conveyance path 14 via the fixing device 10, that is, a vicinity of a distal end of the path switching section 15. At this stage, the solenoid 31 is de-energized again so that the rotation direction of the reverse conveyance roller pair 16 is reversed. Note that, the series of operations is controlled by the controller 6 and sensors or the like (not shown). In this way, the sheet that has already been subjected to the printing on its first surface is fed into the duplex conveyance path 14, and then fed into the image forming unit again for the printing on its second surface.
Note that, there are no particular operational problems even when the logic of the energization and de-energization of the solenoid 31 is reversed to that described in this embodiment by way of an example of the series of reverse conveyance operations of conveying the sheet in the one direction or the other direction using the reverse conveyance roller pair 16. However, in consideration of electric power consumption and an increase in temperature in the image forming apparatus, when the logic described in this embodiment is selected, the energization need not be performed until the start of the reverse conveyance after the sheet is fed into the reverse conveyance path. In this way, an energized time period can be shortened relative to a non-energized time period. In view of this, the logic described in this embodiment is suited.
Further, for the same reason, in the image forming apparatus in which the reverse conveyance roller pair functions also as the delivery roller pair, it is desired that the solenoid not be energized until the sheet passes through the reverse conveyance roller pair after the start of the reverse rotation.
Note that, the pivot fulcrum 41 need not necessarily be arranged on the extension lines of the vectors of the force F1 and the force F2 as long as the pivot fulcrum 41 falls within the shaded region illustrated in
First, the modification of the positional relationship between the pivot fulcrum and the engagement positions of the projecting portions is described. A vector of the force F3 corresponds to such a direction that a moment M3 in a biting direction is generated at the time when a stopping member 42 is engaged. In order to perform stronger engagement, such a positional relationship may be selected. In contrast, a positional relationship for generating a moment in a disengaging direction is effective in a case where the stopping member has to be switched with a lower torque.
Next, the modification of the shapes of the projecting portions is described. In the illustration of
As a countermeasure against those problems, as illustrated in
Specifically, a distal end of the engaging portion of the stopping member, which is engaged by the attraction force of the solenoid 31, is formed so as to generate a small biting force, or to receive a force in a direction in which the engaging portion is relatively easily disengaged. In
As described above, according to the first embodiment, the forces to be applied from the projecting portions of each of the first planetary gear unit and the second planetary gear unit at the time of engagement are generated toward a vicinity of the pivot shaft of the stopping member. Thus, external forces need substantially not be applied to maintain the engagement, and a load is not substantially applied to the solenoid at the time of engagement. As a result, reliable engagement can be performed. In this way, not only the shapes of the first planetary gear unit and the second planetary gear unit but also the shapes of the projecting portions thereof can be each formed into the same shapes, and hence the pair of planetary gear units are mountable compatibly with each other at the time of apparatus assembly. As a result, a risk of a mistake in assembly can be eliminated. In addition, for the reason described above, assembly work efficiency can be increased, and costs for management and manufacture of components can be suppressed. Further, this configuration according to the first embodiment is advantageous in downsizing.
In the first embodiment, the forces that the projecting portions of the pair of planetary gear units apply to the stopping member are each a pressing force to the shaft of the stopping member. Meanwhile, in this embodiment, the forces that the projecting portions of the pair of planetary gear units apply to the stopping member are each a tensile force to the shaft of the stopping member.
When viewed in a direction of a pivot axis of the stopping member 46, the pivot fulcrum 47 of the stopping member 46 is arranged in the following region. Specifically, with respect to a plane extended from a contact surface between the first projecting portion 45A and the first engaging portion 46A, the pivot fulcrum 47 of the stopping member 46 is arranged in a region on a side opposite to an extending direction of the vector of the force F4. In addition, with respect to a plane extended from a contact surface between the second projecting portion 45B and the second engaging portion 46B, the pivot fulcrum 47 of the stopping member 46 is arranged in a region on a side opposite to an extending direction of the vector of the force F5. More specifically, in this embodiment, the pivot fulcrum 47 of the stopping member 46 is formed at an intersection between the extension line that extends in the direction opposite to the extending direction of the vector of the force F4 from the contact point between the first engaging portion 46A and the first projecting portion 45A, and the extension line that extends in the direction opposite to the extending direction of the vector of the force F5 from the contact point between the second engaging portion 46B and the second projecting portion 45B. With this, all the tensile force that the stopping member 46 receives from the projecting portions 45 under the engaged state is applied to the pivot fulcrum 47 of the stopping member 46. As a result, reliable engagement can be performed without applying load on the solenoid 31 at the time of the engagement or switching (disengagement).
Note that, the pivot fulcrum 47 of the stopping member 46 need not necessarily be arranged on the extension lines in the directions opposite to the vectors of the force F4 and the force F5 as long as the pivot fulcrum 47 falls within a region on negative sides in normal directions of surfaces of the projecting portions at the engaging portions. With this, the stopping member 46 and the pivot fulcrum 47 receive tensile forces from the two projecting portions. In this way, an object to form the two planetary gear units into the same shape can be achieved.
For example, in a case where such a shape is set that a force is applied in a biting direction at the time when the stopping member 46 is engaged, the stopping member can be more firmly engaged. In a case where such a shape is set that a force is applied in the disengaging direction, the stopping member can be switched with a lower torque.
Note that, as in the first embodiment, the solenoid 31 is energized to cause the reverse conveyance roller pair to be rotated forward, and is de-energized to cause the reverse conveyance roller pair to be rotated reversely to the forward direction. There are no particular operational problems even when the logic of the energization and de-energization of the solenoid 31 is reversed to that described in this embodiment. However, in consideration of electric power consumption and an increase in temperature in the image forming apparatus, when the logic described in this embodiment is selected, the energization of the actuator need not be performed until the start of the reverse rotation after the sheet is fed into the reverse conveyance path. In this way, an energized time period can be shortened relative to a non-energized time period. In view of this, the logic described in this embodiment is suited.
As described above, according to the second embodiment, the negative forces to be applied from the projecting portions of each of the first planetary gear unit and the second planetary gear unit at the time of engagement are generated toward a vicinity of the pivot shaft of the stopping member. Thus, external forces need substantially not be applied to maintain the engagement, and a load is not substantially applied to the solenoid at the time of engagement. As a result, reliable engagement can be performed. In this way, not only the shapes of the first planetary gear unit and the second planetary gear unit but also the shapes of the projecting portions thereof can be each formed into the same shapes, and hence the pair of planetary gear units are mountable compatibly with each other at the time of apparatus assembly. As a result, a risk of a mistake in assembly can be eliminated. In addition, for the reason described above, assembly work efficiency can be increased, and costs for management and manufacture of components can be suppressed. Further, this configuration according to the second embodiment is advantageous in downsizing.
Note that, although a printer is exemplified as the image forming apparatus in the embodiments described above, the present invention is not limited thereto. For example, the present invention is applicable also to other image forming apparatus such as a copying machine, a facsimile machine, and a multifunction peripheral having functions of those machines in combination. When the present invention is applied to drive mechanisms of those image forming apparatus or drive mechanisms of conveyance units, the same effects can be obtained.
Further, although a conveyance unit including a conveyance section configured to convey sheets such as recording paper as recording objects in one direction or another direction is exemplified in the embodiments described above, the present invention is not limited thereto. For example, also when the present invention is applied to a conveyance unit including a conveyance section configured to convey sheets such as originals as reading objects in one direction or another direction, the same effects can be obtained.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-088231, filed Apr. 22, 2014 and Japanese Patent Application No. 2015-077792, filed Apr. 6, 2015 which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2014-088231 | Apr 2014 | JP | national |
2015-077792 | Apr 2015 | JP | national |
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Number | Date | Country | |
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20150301492 A1 | Oct 2015 | US |