Information
-
Patent Grant
-
6408572
-
Patent Number
6,408,572
-
Date Filed
Friday, June 2, 200024 years ago
-
Date Issued
Tuesday, June 25, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 049 352
- 464 55
- 464 69
- 464 73
- 464 87
- 464 92
- 464 93
- 464 160
- 074 411
- 074 425
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International Classifications
-
Abstract
A cable driving device for use in a window regulator is made simple in structure and is reduced in weight and size. When a worm wheel 6 to which motor power is transmitted, a damper 8 for absorbing shock, and a drum 7 wound with wires 9 for opening and closing a window glass are assembled into a casing 4 integrally formed with a front bracket 3, damper bodies 8a, 8b are fitted into cavities 6d formed through the worm wheel 6 with a gap S interposed therebetween, and tongues 8c extending downwardly from the lower surface of damper 8 are fitted into the gaps S, to form a damper mechanism within the thickness of the worm wheel.
Description
BACKGROUND OF THE INVENTION
1. Technical Field
The present invention relates to the technical field of cable driving devices for use in window regulators of automotive vehicles and so on.
2. Description of the Related Art
Generally, cable driving devices of this type, a power window equipped in a vehicle, for example, automatically open and close a window by feeding and winding up cables (wires) wound around a drum (reel) associated with a driving motor by the rotation of the drum to vertically move an actuator coupled to a window glass. Since such a cable driving device is constructed to accommodate in a casing, opposing a worm gear formed at a distal end of a motor shaft, a worm wheel meshed with the worm gear, and a damper mechanism for absorbing shock, and to have a drum wound with a cable and coupled to a protruding distal end of a driving shaft extending outwardly from the bottom of the casing, the cable driving device also requires a casing for accommodating the drum, resulting in a complicated structure having the casings formed both in front of and behind the cable driving device, and an axially extending configuration. In addition, since a power transmission path has a stroke extending in the axial direction, the cable driving device inevitably suffers from a large loss in transmission efficiency. Further, the cable driving device necessarily requires a large number of parts.
On the other hand, as shown in Japanese Unexamined Patent Publication (Kokai) No. Hei 1-182616, a casing (a housing, a gear case), opposing a worm gear formed on a motor shaft (armature shaft), is formed in the shape of a one-side-open closed cylinder, wherein a drum wound with the cables is disposed on the cylinder bottom side of a worm wheel meshed with the worm gear, while a damper for absorbing shock is disposed on the casing opening side of the worm wheel, the casing opening is closed by a cover, and the worm gear is meshed with the casing in which the drum is disposed, thereby accommodating all necessary parts within the single casing.
However, in such a cable driving device, a cable may protrude from the casing and therefore be exposed to water. In addition, since the casing is formed with draw-out openings for drawing the cables, it is difficult to prevent water from entering into the casing. If the entering water further flows into the worm wheel, the water may advance along the worm meshed with the worm wheel to wet a metal-made motor shaft of an electric motor, and to wet the damper interposed between the worm wheel and the cable drum. Then, this situation may cause failures and damage such as oxidization of the motor shaft, resulting in strange sound generated therefrom, deteriorated damper, and so on. It is therefore necessary to provide a water-proof structure for the casing, and smooth drainage for the water which has entered.
For this purpose, as shown in, for example, Japanese Unexamined Patent Publication (Kokai) No. Sho 56-97082 and Japanese Unexamined Utility Model Registration Publication (Kokai) No. Sho 59-35579, attempts have been made to prevent water from entering and reaching a worm wheel by dividing a casing into a section for accommodating a worm wheel and a section for accommodating a cable drum using a water-proof member. Such attempts, however, require partitioning members for water-tight dividing of each section. The former utilizes a rubber partitioning member having a seal lip formed along the outer periphery, while the latter utilizes a partitioning member having an O-ring fitted in the inner periphery. Thus, these attempts result in a problem of an increased number of parts and a complicated structure. In addition, as the cable driving device is driven, the seal lip slides in contact with the inner peripheral surface of the casing in the former structure, while the O-ring slides in contact with the outer periphery of the driving shaft, so that the sliding portions are rubbed to wear, thus giving rise to a problem of impaired durability and reduced efficiency due to the sliding resistance.
To address these drawbacks, as shown in Japanese Utility Model Registration Publication (Kokoku) No. Hei 5-7423, a casing formed with a groove communicating with a drain port (water discharge hole) on a peripheral wall thereof has been proposed to solve the foregoing problem.
However, the structure shown in the aforementioned Japanese Unexamined Patent Publication (Kokai) No. Hei 1-182616 involves assembling the drum with a pair of cables extending from the drum passing through the throughholes formed through the peripheral wall of the casing cylinder, thereby presenting a poor operability. Further, since the worm wheel, the drum and the damper are stacked in a three-layered structure, the resulting cable driving device is thicker in the axial direction, which prevents the resulting device from being compact in size and prevents the device from being incorporated into a thin door. Moreover, since this cable driving device includes the worm wheel which causes the damper and the drum to be spaced by a long distance, problems arise that members required for coupling them result in an increased number of parts, and that a loss in power transmission causes a lower efficiency. Here exist problems to be solved by the present invention.
On the other hand, the structure shown in the aforementioned Japanese Utility Model Registration Publication (Kokoku) No. Hei 5-7423 has an inner cylinder formed inside the peripheral wall of the casing in such a manner that the inner cylinder extends vertically from the bottom of the casing to define a space between the inner peripheral surface of the peripheral wall and the outer peripheral surface of the inner cylinder as a trough groove to guide entering water to the drain port. However, for accommodating a worm wheel meshed with a rotating worm in association with a driven motor on the bottom side of the casing, the inner cylinder must be constructed to surround the outer periphery of the worm wheel in order to protect the worm wheel from water, in which case the peripheral wall of the casing should be extended more outward to ensure a space for defining the trough groove, resulting in an inevitably larger diameter of the casing. However, a problem of hindering a reduction in size. Further, since the drain port is simply formed at a comer of the bottom of the casing and the peripheral wall, sufficient care should be taken against water entering through the drain port from the outside which may further reach into the casing. Thus, the shown structure cannot be employed as it is, and here exist problems to be solved by the present invention.
SUMMARY OF THE INVENTION
To solve the problems, the present invention provides a cable driving device comprising a bottomed and cylindrical-shaped casing having an opening at one side and facing a worm gear which is rotatable in association with a driven motor, a cover for closing the opening of the casing, a worm wheel incorporated in the casing and meshed with the worm gear, a drum wound with cables drawn out from the casing, and a damper for transmitting the driving force of the motor from the worm wheel to the drum in a damped state (shock-absorbed state), wherein the damper and the drum are formed respectively with damper bodies and drum tongues fitted into cavities formed through the worm wheel in opposition to each other in a rotating direction about an axis, the casing comprises draw-out guides protrusively formed in a groove shape with its casing opening side opened for drawing out the cables extending from the drum, and the cover is protrusively formed with guide closures for closing the draw-out guides. With such an arrangement, the cables can be drawn out from the casing by inserting the cables into the groove-shaped draw-out guides with the cables being wound around the drum, thereby improving the assembling operability and also enabling automated assembly.
By the thus constructing the cable driving device, despite a damper-based mechanism which does not require a pair of coil-type springs, a power transmission mechanism comprising a damping function implemented by the worm wheel, the damper and the drum can be accommodated within the thickness of the worm wheel to reduce the thickness of the overall casing. Also, the worm wheel, the damper and the drum are disposed in close proximity to one another to reduce the number of parts. Further, since the power transmission having the damping function can be performed within the thickness of the worm wheel, highly efficient power transmission is accomplished.
In the cable driving device, the damper bodies are fitted into the cavities formed through the worm wheel from the casing opening side, and the damper tongues are fitted into the cavities from the casing opening side so as to be opposite to the fitted damper bodies in the rotating direction about the axis, in which case, the worm wheel, the damper and the drum can be sequentially assembled into the casing from the casing opening side, thereby simplifying the assembling operations.
In the foregoing structure, the cable driving device can be characterized in that the cover is formed with a fitting portion for loosely fitting the drum from an end portion on a cable winding side, in which case the drum wound with the cables can be placed closer to the opening of the casing, the depth of the grooves of the draw-out guides can be reduced, the closing of the draw-out guides with the cover can improve the water-proof capability with a reduced seal margin, and the depth of the casing can be made as thin as possible, thereby reducing the size of the device.
Further, in the foregoing structure, the cable driving device can be characterized in that the casing includes a supporting shaft protruded from the bottom toward the opening side, the worm wheel and the drum are rotatably supported on the supporting shaft, and the cover is formed with a shaft support for receiving and supporting a distal end of the supporting shaft, in which case the worm wheel and the drum are supported by the supporting shaft which has both ends supported by the casing and the cover, thereby supporting the worm wheel and drum securely.
Furthermore, in the foregoing structure, the cable driving device can be characterized in that the damper is accommodated within the thickness of the worm wheel, and the drum is disposed adjacent to the casing opening side of the worm wheel with the damper accommodated therein, in which case a power transmission path from the worm wheel to the drum through the damper is made shorter in the axial direction, thereby further improving the power transmission efficiency.
Also, a casing peripheral wall is formed with draw-out guides for drawing out the cables extending from the drums, and a drain port for discharging water in the casing, and the casing includes a conduit trough assembled therein on the casing opening side for guiding water having entered therein from the draw-out guide to the drain port.
In this way, water can be prevented from entering into the worm wheel without increasing the size of the casing.
In the cable driving device, the conduit trough of the present invention can be integrally formed with connector pieces which are fitted into guide holes of the draw-out guides.
Further, in the cable driving device, the conduit trough of the present invention can have a U-shape in cross-section which is open on the same side as the casing opening, and the bottom of the conduit trough can be formed to extend from the position of a casing peripheral wall to a position at which the conduit trough overlaps with the worm wheel on the casing opening side.
The conduit trough of the present invention can have the bottom formed in the shape of ring opposing the outer periphery of the worm wheel.
Also, in the cable driving device, the cable drum is formed with a collar protruding outwardly in a radial direction from the edge opposite to the worm wheel for guiding water attached to the cable drum toward the drain port to prevent the water from entering into the worm wheel.
In this way, the water having entered into the cable drum side can be prevented from further entering into the worm wheel.
Furthermore, the casing peripheral wall is formed with draw-out guides for drawing out the cables to the outside, and a drain port for discharging water in the casing to the outside, the worm wheel is formed with a protrusion around the outer periphery thereof on the cable drum side, wherein the protrusion is formed to oppose the outer periphery of the cable drum, and the protrusion has an inclined inner peripheral surface which has a larger diameter toward the distal end of the protrusion.
In this way, water having entered into the cable drum can be prevented from further entering into the worm wheel.
In the cable driving device, the protrusion of the present invention can be formed with a guide protrusion at a distal end thereof, protruding outwardly in a radial direction.
Further, in the cable driving device, the peripheral wall of the casing of the present invention can be formed with a rib protruding inwardly in the radial direction to oppose the guide protrusion on the bottom side of the casing.
Also, in the cable driving device, the draw-out guides of the present invention can include water-proof caps inserted into distal ends thereof.
Further, in the cable driving device, the drain port can be formed through the casing, and include a lower side extending to the bottom of the casing in a state in which the casing opening side is closed by the cover, and an upper side continuous from the bottom of the casing and can be set at a length overlapping with the lower side. Moreover, in this case, the upper side comprises a short casing peripheral wall which extends along the edge of the casing peripheral wall on the cover side not to a position at which the upper side is closed by the cover, but to a position at which the upper side overlaps with the lower side.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic diagram showing a window regulator mounted to a door.
FIG. 2
is a partially cut-away front view of a cable driving device.
FIG. 3
is an exploded perspective view of the cable driving device.
FIG. 4
is a cross-sectional view of the cable driving device.
FIG. 5
is a front view showing a worm wheel in which a damper is assembled.
FIG. 6
is a partially sectioned front view of a cable driving device according to a second embodiment from which a cover has been removed.
FIG. 7
is a cross-sectional view taken along the line A—A in
FIG. 6
when the cover is attached.
FIG. 8
is a cross-sectional view taken along the line B—B in
FIG. 6
when the cover is attached.
FIG. 9A
is a cross-sectional view taken along the line C—C in
FIG. 6
when the cover is attached.
FIG. 9B
is an enlarged cross-sectional view of a main portion of FIG.
9
A.
FIG. 10A
is a perspective view showing a conduit trough viewed from a view point.
FIG. 10B
is a perspective view showing a conduit trough viewed from another view point.
FIG. 11A
is a cross-sectional view showing a cable driving device of a third embodiment.
FIG. 11B
is an enlarged cross-sectional view of a main portion of the cable driving device of the third embodiment.
FIG. 12
is a partially sectioned front view of a cable driving device according to a fourth embodiment from which a cover has been removed.
FIG. 13
is a perspective view of a conduit trough according to the fourth embodiment.
FIG. 14
is a partially cut-away front view of a cable driving device according to a fifth embodiment from which a cover has been removed.
FIG. 15
is a front view of a casing of the fifth embodiment.
FIG. 16
is a cross-sectional view taken along the line D—D of the cable driving device of the fifth embodiment.
FIG. 17
is a partially cut-away perspective view seen from the back side of the bottom of a casing in the fifth embodiment.
FIG. 18
is a partially cut-away perspective view seen from the upper front side of the casing in the fifth embodiment.
FIG. 19
is an enlarged cross-sectional view of a drain port of the fifth embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment will be described below with reference to
FIGS. 1
to
5
. In the drawings, reference numeral
1
designates a device for driving a window regulator employed in a power window. An armature, not shown, is rotatably supported on a closed cylindrical motor case (serving also as a motor yoke)
2
which forms part of the driving device
1
. A front bracket
3
is integrally secured in an opening of the motor case
2
. The front bracket
3
is integrally formed with a closed cylindrical casing
4
such that it is oriented orthogonally to a motor shaft (armature shaft)
5
a
extending from the armature. Then, a window
4
b
for exposing a worm gear
5
formed on the motor shaft
5
a
is formed through a peripheral wall
4
a
of the casing
4
on the bottom side. Further, the peripheral wall
4
a
of the casing
4
is formed with draw-out guides
4
c
,
4
d
for drawing cables
9
, described later, therefrom. The draw-out guides
4
c
,
4
d
protrude from the peripheral wall
4
a
in a recessed groove shape and open to the opening side of the casing
4
. Then, a pair of the cables
9
are fed out and wound up by the rotation of the driven motor to forcedly move an actuator member
9
c
connected to the cables
9
in the vertical direction, thereby opening and closing a window glass W through motor driving.
Reference numeral
6
designates a worm wheel meshed with the worm gear
5
, which worm wheel
6
opposes the bottom of the casing
4
in close proximity, and has a boss
6
a
rotatably supported a supporting shaft
4
e
protrusively formed integrally with the bottom of the casing
4
at the position of the axial center of the casing
4
. The worm wheel
6
comprises the boss
6
a
and a rim
6
b
having gear teeth formed around the outer periphery thereof, meshed with the worm gear. Arms
6
c
are located at predetermined angles (
120
degrees in this embodiment) in the rotating direction about the axis for connecting the rim
6
b
to the boss
6
a
. A plurality of cavities (n: three in this embodiment)
6
d
are formed bordered by the arms
6
c
, the rim
6
b
and the boss
6
a
in the rotating direction about the axis of the worm wheel
6
. Specifically, the cavities
6
d
may be formed so as to allow damper bodies
7
a
,
7
b
, described later, to be fitted therein from the casing opening. Therefore, instead of the cavities extending through the worm wheel
6
as in this embodiment, recesses open to the casing opening side may be used.
Reference numeral
7
designates a damper formed of a rubber-based elastic material. The damper
7
comprises a number of damper bodies
7
a
,
7
b
, twice the number of the cavities (
2
n
: six in this embodiment), and a ring-shaped connector
7
c
for connecting the ends of the damper bodies
7
a
,
7
b
proximal to the center with a predetermined spacing S between the respective damper bodies
7
a
,
7
b
, where a set of damper bodies
7
a
,
7
b
is fitted into one cavity
6
d
. Then, in this event, the damper bodies
7
a
,
7
b
are designed to be fitted into the associated cavities
6
d
while they substantially abut to the arms
6
c
on both sides in the rotating direction about the axis, forming the cavities
6
d
. It should be noted that while the spacing between adjacent damper bodies may be adjusted by the thickness of the arms
6
c
, the spacing S may be set equal to the thickness of the arms
6
c
(the width of the arms
6
c
in the rotating direction about the axis) to result in the same spacing between the damper bodies
7
a
,
7
b
in all the sets, thereby eliminating the difference between the damper bodies
7
a
,
7
b
and improving the ease of assembly. Also, when the damper bodies
7
a
,
7
b
are fitted in the cavities
6
d
, the connector
7
c
is fitted in a recessed groove
6
e
formed in the boss
6
a
, so that the damper
7
is accommodated within the thickness of the worm wheel
6
and does not protrude from the side surface of the casing opening of the worm wheel
6
. The outer peripheral surfaces of the damper bodies
7
a
,
7
b
are spaced apart from the inner peripheral surface of the rim
6
b
to form a margin space (expansion margin) when the damper bodies
7
a
,
7
b
are compressed.
Reference numeral
8
designates a cylindrical drum which is formed with a guide groove
8
a
on an outer peripheral surface of an upper half thereof (near the casing opening), so that the pair of cables
9
are spirally wound therealong, and with a fitting hole
8
b
extending through a central portion thereof for the drum
8
to rotatably fit on the supporting shaft
4
e
. The drum
8
is also formed with a number of tongues
8
c
equal to the number of the worm wheel cavities
6
d
(n: three in this embodiment), protruding from the lower surface (the surface opposing the bottom of the casing) in the lower half of the drum
8
, and spaced therebetween by an angular distance equal to that between the arms
6
c
. Then, the drum
8
is set such that the supporting shaft
4
e
extends through the fitting hole
8
b
and the tongues
8
c
are fitted into the respective spacings S between the pairs of damper bodies
7
a
,
7
b
each fitted into one of the cavities
6
d
. The guide groove
8
a
of the drum
8
thus assembled is wound with the cables
9
, and the pair of cables
9
extending from the drum
8
are drawn out through the draw-out guides
4
c
,
4
d
. The drum
8
is formed with holders
8
d
on both end surfaces thereof for holding the base ends of the cables
9
to prevent the cables
9
from coming off.
Reference numeral
10
designates a cover for closing the opening of the casing
4
. The cover
10
is formed with guide closures
10
a
extending therefrom for closing the draw-out guides
4
c
,
4
d
, and is further formed in the central portion thereof with a shaft support
10
b
as a recess for receiving the distal end of the shaft
4
e
to support the same. Around the shaft support
10
b
, the cover
10
is also formed with a drum fitting space
10
c
as a recess for loosely receiving the drum
8
from the casing opening side to prevent the cables
9
from sagging.
In the first embodiment constructed as described above, the cable driving device
1
is assembled in the following manner. First, the worm wheel
6
is assembled into the casing
4
, and then the damper
7
is assembled into the worm wheel
6
such that each set of damper bodies
7
a
,
7
b
is fitted into the same cavity
6
d
. Subsequently, the drum
8
is assembled such that the tongues
8
c
are fitted into the spacings S between the respective damper bodies
7
a
,
7
b
of the sets. Then, the cables
9
would around the drum
8
are drawn out and placed on the draw-out guides
4
c
,
4
d
from the casing opening side, followed by closing the opening of the casing
4
with the cover
10
. As a result, the cable driving device
10
can be simply assembled by sequentially fitting the worm wheel
6
, the damper
7
, the drum
8
and the cable
9
from the opening side of the casing
4
, or by previously winding the cables
9
around the drum
8
, and sequentially assembling the worm wheel
6
, the damper
7
and the drum
8
wound with the cables, thereby eliminating troublesome operations such as passing cables through throughholes, which would be required in the prior art. Since the cables
9
as wound around the drum
8
can be drawn out from the casing
4
, the operability is improved, and automated assembly can also be accomplished.
Moreover, in the first embodiment, the damper bodies
7
a
,
7
b
, serving as a damper mechanism for absorbing shock, and the tongues
8
c
overlap in the thickness direction of the worm wheel
6
, so that the casing
4
can be reduced in height as compared with the conventional cable driving device which separately ensures a space for arranging a damper mechanism in an axial direction, thus contributing to a reduction in size, and allowing for readily accommodation within a thin door. Furthermore, since the power transmission from the worm wheel
6
to the drum
8
having a damping function through the damper
7
is performed within the thickness of the worm wheel
6
, the power can be transmitted with a reduced loss, resulting in an improved transmission efficiency. Further, since these components are arranged in close proximity to each other, no parts are required for connecting them. In addition, since the worm wheel
6
itself serves also as a member for forming part of the damper mechanism, the number of parts is reduced, thus contributing to a simplified construction.
Also, since the cover
10
is formed with the drum fitting space
10
c
for loosely receiving the drum
8
from the opening side of the casing
4
, the drum
8
wound with the cables can be positioned near the open edge of the casing, so that the draw-out guides
4
c
,
4
d
formed in the casing
4
can also be reduced in height. Further, the guide closures
10
a
for covering the draw-out guides
4
c
,
4
d
require a reduced seal margin and hence improve the water-proof performance, and the casing
4
can be reduced in depth (the height of the peripheral wall), thereby accomplishing a further reduction in size of the device.
Also, the shaft
4
e
for supporting the worm wheel
6
and the drum
8
is supported on both ends by the bottom of the casing
4
and the cover
10
, so that the worm wheel
6
and the drum
8
are securely supported to eliminate run-out.
Further, despite the cable driving device having the damper
7
for providing a damping function, the damper
7
is accommodated in the worm wheel
6
, so that the worm wheel
6
and the drum
8
can be arranged to directly oppose each other, resulting in a further reduction in size and an improved transmission efficiency.
Of course, the manner of assembling the cable driving device of the present invention is not limited to that shown in this embodiment. In essence, for constructing a cable driving device comprising a casing formed in a one-side-open closed cylinder, and facing a worm gear rotatable in association with a driven motor; a cover for closing the opening of the casing; a worm wheel arranged in the casing and meshed with the worm gear; a drum wound with cables which are drawn out from the casing; and a damper for transmitting the motor driving power from the worm wheel to the drum in a damping state, the damper and the drum are only required to have damper bodies and drum tongues, respectively, which are formed to fit in spaces formed through the worm wheel in opposition to each other in the rotating direction about the axis. Thus, no limitations are made particularly on a procedure of assembling the worm wheel, the drum and the damper into the casing.
Next, a second embodiment of the present invention will be described with reference to the drawings of
FIGS. 6
to
10
, where water-proof features are additionally provided.
In the drawings, reference numeral
11
designates a cable driving device for a window regulator employed for a power window. An armature shaft (motor shaft)
13
of an armature, not shown, is rotatably supported in a motor case (serving also as a motor yoke)
12
shaped in a closed cylinder, forming part of the cable driving device
11
. A front bracket
14
is integrally secured to an opening of the motor case
12
. The front bracket
14
is integrally formed with a closed cylindrical casing
15
, described later, so as to be oriented orthogonally to the armature shaft
13
. The casing
15
is adapted to accommodate a worm wheel
16
, described later, and a cable drum
18
wound with cables
17
, and is closed with a cover
19
.
The casing
15
rotatably accommodates the worm wheel
16
close to a bottom
15
a
. An open end of a cylindrical wall
15
b
is elongated to oppose the outer periphery of the cable drum
18
which is to be accommodated in the casing
15
on the opening side, as will be described later. Then, the bottom
15
a
is integrally formed with a supporting shaft
15
d
protruding toward the opening side, and a window
15
c
is formed through the peripheral wall
15
b
near the bottom
15
a
, so that a worm
13
a
engraved in an end portion of the motor shaft
13
faces the inside of the casing
15
through the window
15
c.
Further, a pair of first and second draw-out guides
20
,
21
are formed on the peripheral wall
15
b
on the opening side of the casing. The draw-out guides
20
,
21
are adjacent to each other in a circumferential direction and protrude outwardly away from each other. Distal ends
17
a
,
17
b
of a pair of cables fed out of the cable drum
18
are passed through the first and second draw-out guides
20
,
21
and drawn to the outside. The first and second draw-out guides
20
,
21
are formed in a recessed groove of semi-arc in cross-section. The casing peripheral wall
15
b
, which constitutes proximal ends of the first and second draw-out guides
20
,
21
, has opening side portions cut away to form notches
15
e
through which the first and second draw-out guides
20
,
21
are in communication with the inside of the casing
15
.
The worm wheel
16
is formed along the outer periphery with a gear
16
a
meshed with the worm
13
a
and with a boss
16
b
at the position of the axial center. Then, the wheel
16
has the boss
16
b
rotatably supported on the supporting shaft
15
d
on the casing bottom
15
a
, so that the worm wheel
16
is rotatably accommodated in the casing
15
. Also, the worm wheel
16
is formed with fitting grooves
16
e
spaced apart by a predetermined interval in a rotating direction about the axis, in one wheel surface (opening side wheel surface)
16
c
facing the opening side of the casing
15
, toward the other wheel surface (bottom side wheel surface)
16
d.
Also, the cable drum
18
is formed in a cylinder of a smaller diameter than that of the worm wheel
16
, and is formed on the outer peripheral surface with a cable groove
18
a
along which the cables are spirally wound. The cable drum
18
is also formed with a fitting hole
18
b
extending through a central portion thereof for the drum
18
to rotatably fit on the casing shaft
15
d
. Tongues
18
c
are formed protruding from one surface of the cable drum
18
(the surface opposing the bottom
15
a
of the casing) to fit into the fitting grooves
16
e
of the worm wheel together with a damper
22
. Here, the damper
22
, which is formed of a rubber-based elastic material, comprises an annular connector
22
a
which is fitted on the outer periphery of the boss
16
b
of the worm wheel, and damper bodies
22
b
formed integral with the connector
22
a
and radially extending toward the outside.
Then, the worm wheel
16
, the damper
22
, and the cable drum
18
are assembled into the casing
15
from the opening thereof. Specifically, the worm wheel
16
is placed adjacent to the bottom
15
a
of the casing in such a manner that the boss
16
c
is fitted on the casing shaft
15
d
. Subsequently, the connector
22
a
of the damper
22
is fitted on the outer periphery of the boss
16
c
of the worm wheel, while the damper bodies
22
b
are fitted into the fitting grooves
16
e
of the worm wheel, to assemble the damper
22
into the casing
15
. Thereafter, the cable drum
18
wound with the cables
17
along the cable groove
18
a
is assembled into the casing
15
on the opening side. In this event, the cable drum
18
is assembled into the casing by inserting casing shaft
15
d
into the fitting hole
18
b
and by fitting the tongues
18
c
into the fitting grooves
16
e
of the worm wheel adjacent to the damper bodies
22
b
previously fitted in the fitting grooves
16
e
. By thus assembling the cable drum
18
into the casing, the cable drum
18
is formed integral with the worm wheel
16
, and the damping function provided by the damper
22
is exhibited in the transmission of power from the worm wheel
16
to the cable drum
18
. Then, a pair of distal ends
17
a
,
17
b
of the cables
17
are routed into the first and second draw-out guides
20
,
21
of the casing
15
. Since the resulting structure is similar to that of the first embodiment, the presentation of an exploded perspective view such as
FIG. 3
is omitted for this structure.
The substantially disc-shaped cover
19
for covering the opening of the casing
15
is integrally formed with a pair of guide closures
19
a
, which project outwardly in radial directions, for covering the opening of the first and second draw-out guides
20
,
21
. The cover
19
is also integrally formed with a fitting space
19
b
in a central portion thereof for loosely fitting the distal end of the casing shaft
15
d.
In the cable driving device
11
thus assembled, the distal ends
17
a
,
17
b
of the pair of cables are drawn out from guide holes formed by the draw-out guides
20
,
21
and the guide closures
19
a
, and the drawn distal ends
17
a
,
17
b
of the cables are tied to an actuator plate
17
c
of the window regulator. As the armature shaft
13
is rotated, the worm wheel
16
is rotated to cause the cable drum
18
to rotate together, whereby the distal end
17
a
of the cable is fed out, whereas the distal end
17
b
of the other cable is wound up to forcedly move the actuator plate
17
c
in the vertical direction, to open and close the window.
Next, a water-proof structure of the cable driving device
11
will be described. In this embodiment, the cable driving device
11
is mounted to a chassis in such a state that the radial direction of the casing
15
is oriented in the vertical direction, while the axial direction of the same is oriented in the horizontal direction. In the mounting state mentioned above, a portion at the lower end of the casing peripheral wall
15
b
protrudes outwardly in the radial direction, and this protrusion serves as a drain port
23
for discharging water which has entered into the casing
15
. The inner peripheral surface of protrusive drain port
23
forms an inclined surface
23
a
which is inclined more downwardly toward the opening. Thus, the inclined surface
23
a
is designed to actively guide water within the casing
15
toward the opening.
Also, in the mounting state described above, the pair of first and second draw-out guides
20
,
21
of the casing
15
are arranged such that the distal end of the first draw-out guide
20
, from which the cable is drawn out, is oriented diagonally upward, while the distal end of the second draw-out guide
21
is oriented diagonally downward. Then, the cables
17
drawn out from the first and second draw-out guides
20
,
21
, respectively, are inserted into and secured to outer wires
24
which are designed to maintain a constantly stretching state of the associated cables by joints
25
which are removably inserted into distal ends of the guide holes of the first and second draw-out guides
20
,
21
, respectively, through springs
25
a
. The joints
25
are each shaped in a cylindrical shape, and an inner cylindrical surface
25
b
, through which the cable
18
passes, is formed to have a diameter diverging toward the inside of the casing
15
, thereby absorbing a shift of the cable
17
in a feed-out direction corresponding to a change in a wound position on the cable drum
18
.
Further, in this embodiment, a conduit trough
26
is incorporated at a site at which the first guide
20
and the second guide
21
are bridged to the drain port
23
. The conduit trough
26
is arranged in a space defined between the peripheral wall
15
b
on the opening side of the casing
15
and the outer periphery of the cable drum
18
of a smaller diameter. In this way, water entering through the first and second draw-out guides
20
,
21
, particularly through the upwardly oriented first draw-out guide
20
, is guided to the drain port
23
through the conduit trough
26
and discharged to the outside of the casing
15
, thereby providing a first water-proof feature.
The conduit trough
26
has a U-shape in cross-section which is open on the same side as the opening of the casing
15
, and is incorporated such that a bottom
26
a
opposes the bottom
15
a
of the casing. The bottom
26
a
is integrally formed on both inner and outer sides in the radial direction with an inner leg piece
26
b
and an outer leg piece
26
c
, respectively, which protrude toward the opening side of the casing
15
. Further, the conduit trough
26
is integrally formed with first and second connector pieces
26
d
,
26
e
on an upper end and the outer leg piece
26
c
, respectively, which are connected to the base ends of the first and second draw-out guides
20
,
22
.
The casing peripheral wall
15
b
is formed with the notches
15
e
at the sites opposite to the base ends of the first and second draw-out guides
20
,
21
, as mentioned above, such that the cables
18
pass through the notches
15
e
. The notches
15
e
are formed in such a manner that their end face position on the opening side are located slightly closer to the opening side than the position of the wheel surface
16
c
on the opening side of the worm wheel
19
.
Further, the first draw-out guide
20
is formed on a base end portion with an arcuate first step
20
a
so as to define a gap having a predetermined spacing between the outer periphery of the base end of the joint
25
and the first draw-out guide
20
, and a distal end of the first connector piece
26
d
of the conduit trough
26
is set to be inserted into the gap. In this way, water entering along the inner cylindrical surface
25
b
of the joint
25
is securely guided toward the bottom
26
a
of the conduit trough
26
. Further, a second step
20
b
is formed on the inner side of the first step
20
a
of the first draw-out guide
20
in the radial direction, such that a step
26
f
formed between the first connector piece
26
d
and the bottom
26
a
abuts to the second step
20
b
. Also, an end surface formed by the second step
20
b
is continuous to an axial end surface formed by the notch
15
e
of the casing, and a radially outer portion of the bottom
26
a
of the conduit trough is carried on the end surface. Although omitting detailed description on how the second connector piece
26
e
of the conduit trough
26
is connected to the second draw-out guide
21
, they are constructed in a similar manner to the connection of the first connector piece
26
d
of the conduit trough to the first draw-out guide
21
.
Further, inner peripheral surface regions of the casing peripheral wall
15
b
positioned between the sites at which the first and second draw-out guides
20
,
21
are formed, and between the second draw-out guide
21
and the drain port
23
are cut away to form a stepped surface
15
f
continuous to the end surface formed by the notch
15
e
, so that the radially outer portion of the bottom
26
a
of the conduit trough is carried on the stepped surface
15
f.
Then, as mentioned above, the conduit trough
26
is inserted between the outer periphery of the base end of the joint
25
and the first draw-out guide
20
such that the distal end surfaces of the first and second connector pieces
26
d
,
26
e
abut to the first step
20
a
at the base ends of the first and second draw-out guides
20
,
21
, and is incorporated in the casing
15
on the opening side by carrying the outer side portion of the bottom
26
a
on the stepped surface
15
f
of the casing, and setting the outer leg piece
26
c
of the conduit trough abuts to the inner peripheral surface of the casing peripheral wall
15
e
on the opening side. In this assembled state, the conduit trough
26
has the opening oriented in the same direction as that of the opening of the casing
15
, so that a lower end of the bottom
26
a
of the conduit trough
26
a
opposes the drain port
23
positioned in a lower end portion of the casing
15
. Further, the inner side portion of the conduit trough
26
is extended inwardly from the gear
16
a
of the worm wheel
16
, and opposes the wheel surface
16
c
on the opening side with a slight gap defined therebetween. In this way, the conduit trough
26
is assembled into the casing
15
such that it overlaps with the worm wheel
16
on the opening side of the casing
15
. Thus, water entering along the inner cylindrical surface of the joint
25
flows into the conduit trough
26
rather than into the worm wheel
16
, and is guided along the conduit trough
26
from the lower end of the bottom
26
a
of the conduit trough
26
to the drain port
23
, thereby providing a first water-proof feature against water further entering into the worm wheel
16
.
Here, the axial length of the outer leg piece
26
c
of the conduit trough
26
is determined to be the distance to the edge of the opening of the casing, whereas the axial length of the inner leg piece
26
b
is set to be short so as not to inhibit the action of the cables
17
wound around the cable drum
18
.
Further, in the second embodiment, water entering between the outer peripheral surface of the joint
25
and the inner peripheral surfaces of the first and second draw-out guides
20
flows into a connection between the connector pieces
26
d
,
26
e
of the conduit trough
26
and the joint
25
, so that the water is likely to enter into surrounding regions. To solve this problem, a water-proof cap
27
is attached to (inserted into) the distal end of the upwardly oriented first draw-out guide
20
, from which the cable is drawn out, to account for the prevention of water entering from this part, thus providing a second water-proof feature.
Also, in the second embodiment, a third water-proof feature is provided against water entering along the cables
17
, and water flowing into the cable drum
18
in the following manner. Specifically, the water entering along the cables
17
follows the cable drum
18
to enter toward the worm wheel
16
. However, an end edge portion of the cable drum
18
opposing the worm wheel
16
is integrally formed with a collar
18
d
extending outwardly such that the water attached to the cable drum
18
is guided downwardly along the collar
18
d
, without being guided toward the worm wheel.
Also, a protrusion
16
f
is formed on the outer periphery of the opening side wheel surface
16
c
of the worm wheel
16
so as to overlap with the outer peripheral surface of the cable drum
18
. The inner peripheral surface of the protrusion
16
f
is formed as an inclined surface
16
g
which has a larger diameter toward the distal end of the protrusion, and a guide protrusion
16
h
is integrally formed at the distal end of the protrusion. In this way, water guided by the collar
18
d
of the cable drum is received by the inclined surface
16
g
, and guided toward the guide protrusion
16
h
, whereby the guided water drops down to the drain port
23
.
Further, the inner side portion of the conduit trough
26
overlaps with an outer portion of the worm wheel
16
, as previously mentioned. The conduit trough
26
has a width wide enough so that the inner side portion of the conduit trough
26
extends to a portion opposing the inner side of the protrusion
16
f
formed on the wheel surface
16
c
on the opening side, i.e., the inclined surface
16
g
. With this structure, if an unforeseen accident such as water overflowing the conduit trough
26
occurred, the overflowing water would enter toward the cable drum
18
or toward the inclined surface
16
g
of the opening side wheel surface
16
c
of the worm wheel
16
. The entering water, however, would be guided toward the guide protrusion
16
h
via the inclined surface
16
g
, and then guided to the drain port
23
through the casing peripheral wall
15
b.
In the second embodiment constructed as described above, the cable driving device
11
opens and closes a window in a sequence of operations, wherein the rotation of the armature shaft
13
by the driven motor causes the worm wheel
16
to rotate, resulting in feeding out one of the distal ends
17
a
of the cables
17
having the outer wire
24
, drawn out from the first and second guides
20
,
21
, and winding up the other distal end
17
b
. In this case, if the cable driving device
11
is drenched by a large amount of water, water attempting to enter from an interstice between the upwardly oriented first draw-out guide
20
and the joint
25
is protected by the water-proof cap
27
which provides the second water-proof feature. Also, water to be entered from the inner cylinder
25
b
of the joint
25
or the like will flow into the conduit trough
26
assembled such that it is inserted along the outer periphery of the base end of the joint
25
, guided by the bottom
26
a
, and discharged from the drain port
23
, thereby accomplishing the first water-proof feature. As a result, even if water enters into the casing
15
from the first and second draw-out groves
20
,
21
, the water is discharged from the drain port
23
, and is prevented from further flowing into the worm wheel
16
, thereby making it possible to prevent troubles such as oxidization of the worm
13
a
and deterioration of the damper
22
without fail.
Furthermore, water further entering into the cable drum
18
, such as water attached along the cable
17
, is restricted to enter into the worm wheel
16
by the collar
18
d
formed on the edge of the cable drum
18
adjacent to the worm wheel
16
, and is guided downwardly along the collar
18
d
. The guided water is further guided to the guide protrusion
16
h
through the inclined surface
16
g
formed on the inner peripheral surface of the protrusion
16
f
of the worm wheel
16
, and discharged from the drain port
23
, thereby providing the third water-proof feature. Consequently, the worm wheel
16
and its surroundings are protected from water entering thereinto.
As described above, in the second embodiment, even if water enters into the casing
15
, the casing
15
is protected by the water-proof features to discharge the water from the drain port
23
, so that the water will not further enter into the worm wheel
16
. In this case, however, the water-proof features do not rely on partitioning members, as conventionally used, to separate the casing into a cable drum accommodating chamber and a worm wheel accommodating chamber. Instead, the water-proof features are implemented by the conduit trough
26
incorporated in the casing
15
on the opening side; and the collar
18
d
formed on the cable drum
18
; the inclined surface
16
g
formed on the inner peripheral surface of the protrusion
16
f
of the worm wheel
16
; and the guide protrusion
16
h
at the distal end of the protrusion
16
f
, resulting in a reduced number of parts required therefor and simplified assembling operations. In addition, the conduit trough
26
can be fitted in a space defined between the outer periphery of the cable drum
18
and the peripheral wall
15
b
of the casing
15
on the opening side by making the cable drum
18
to have a diameter smaller than that of the worm wheel
16
, so that the worm wheel
16
is protected from water without increasing the outer diameter of the casing
15
, thus contributing to a reduction in weight and size.
Furthermore, since the cable driving device of the second embodiment does not include a structure in which a sealing material slides in contact with a rotatable member such as the worm wheel
16
and the cable drum
18
, as is the case with the prior art device, the cable driving device free from abrasion and power loss can improve the reliability and the efficiency of the product.
The water-proof features implemented by the present invention is of course not limited to the foregoing second embodiment, and may be modified as in the following third, fourth and fifth embodiments. In FIGS.
11
and subsequent figures, parts common (identical) to those in the second embodiment are referred to by the same reference numerals, and details thereof are omitted.
First, the third embodiment illustrated in
FIG. 11
is a structure for the third water-proof feature which is implemented by a guide protrusion
16
i
formed around the distal end of the protrusion
16
f
of the worm wheel
16
, extending outwardly in the radial direction. This structure likewise guides water flowing toward the guide protrusion
16
i
along the inclined surface
16
g
of the protrusion
16
f
toward the inner periphery of the peripheral wall
15
b
through the guide protrusion
16
i
. Further, in this embodiment, a stepped rib
15
g
, which protrudes inwardly in the radial direction, is formed integrally with the peripheral wall
15
b
of the casing
15
opposite to the bottom surface
15
a
of the casing
15
in close proximity to the guide protrusion
16
i
. In this way, a labyrinth structure is formed by the guide protrusion
16
i
and the stepped rib
15
g
, thereby making it possible to further improve the water-proof capability against intrusion to the worm wheel gear
16
b
of water entering from the inclined surface
16
g
of the worm wheel into the casing peripheral wall
15
b
through the guide protrusion
16
i.
It should be noted that any of the structures of the second and third embodiments may be employed as the third water-proof feature in a fourth embodiment shown below, and may be selected as required.
Next, the fourth embodiment will be described with reference to
FIGS. 12 and 13
. In the fourth embodiment, a conduit trough
28
comprises an outer leg piece
28
c
and connector pieces
28
d
,
28
e
similar to those of the first embodiment except that the conduit trough
28
does not locally extend from the first draw-out guide
20
of the cable
17
to the drain port
23
, and a bottom
28
a
and an inner leg piece
28
b
are shaped in a ring. This conduit trough
28
is also assembled by inserting the respective connector pieces
28
d
,
28
e
into the base end of a joint
25
, and engaging an outside portion of the bottom
28
a
with a stepped surface
15
f
formed on a casing peripheral wall
15
b
, and placing an inside portion opposite to an outside portion of one wheel surface
16
a
of a worm wheel
16
with a gap maintained therebetween. Consequently, the conduit trough
28
overlaps with an outer peripheral portion of the worm wheel
16
on the opening side of a casing
15
. In this structure, the bottom
28
a
of the conduit trough has a lower edge opposite to a drain port
23
so that water entering from first and second draw-out guides
20
,
21
is guided by the conduit trough
28
to flow into the drain port
23
, thus providing a first water-proof feature. Also, in the fourth embodiment, since the conduit trough
28
is an annular shape, it is superior in shape stability and also superior in stability when it is set into the casing
15
. Further, the fourth embodiment avoids an increase in the number of assembled parts, simplifies the assembling operations, reduces the size of the casing
15
, eliminates abrasion and power loss, and improves the reliability and efficiency of the product.
The present invention may also be implemented as in a fifth embodiment illustrated in
FIGS. 14
to
18
. The fifth embodiment illustrates another form of the drain port. The cable driving device of the fifth embodiment is mounted such that the bottom
15
a
of the casing opposes a room-side door panel
30
, wherein the drain port
29
is formed on the door panel
30
to avoid splashing of water from the outside of the car, with the following consideration additionally taken in implementing the cable driving device according to the fifth embodiment. Specifically, in the fifth embodiment, the casing is open on the bottom side, and a labyrinth structure is employed to effectively prevent water from entering from the outside of the car. More specifically, the cylindrical peripheral wall
15
b
of the casing
15
is formed in a lower portion thereof with a lower side
29
a
of the drain port
29
protruding downwardly in the radial direction, continuous to the peripheral wall
15
b
. An edge of the lower side
29
a
on the opening side of the casing is continuous from an edge of the opening of the casing peripheral wall
15
b
without any step, and is closed with a lower extension
19
c
of a cover
19
together with the opening of the casing. On the other hand, the edge of the lower side
29
a
on the bottom side
29
a
of the casing has a length to an intermediate position in the axial direction of the gear teeth
16
a
which are offset slightly to the opening of the casing from the bottom
15
a
of the casing. An upper side
29
b
of the drain port
29
extends in a region corresponding to a lower portion of the casing peripheral wall
15
b
continuous from the bottom
15
a
of the casing in a bent form, not to a position at which the opening side of the casing is closed with the cover
19
, but to a position at which the gear teeth
16
a
overlapping with the lower side
29
a
in the radial direction is closed. The upper side
29
b
is formed of a short portion of the casing peripheral wall
15
b
by cutting the casing peripheral wall
15
b
on the opening side of the casing. Thus, the drain port
29
has a labyrinth structure having the upper and lower sides
29
a
,
29
b
overlying one above the other to account for the protection of entry of the splashing water into the casing
15
.
In addition, the drain port
29
thus constructed can prevent splashing water to be entered into the gear teeth
16
a
through the drain port
29
from splashing the gear teeth
16
a
as a result of the labyrinth structure in which the upper and lower sides
29
a
,
29
b
mutually overlap at the position of the gear teeth
16
a
. Reference numeral
29
c
designates a step formed outside the lower side
29
a
on which the lower extension
19
c
of the cover
19
is caulked for covering the casing opening.
Claims
- 1. A cable driving device, comprising:a motor that provides a drive force; a worm gear rotatable in association with the drive force of the motor; a bottom cylindrically shaped casing that defines a side opening that faces the worm gear and an upper opening; a cover that closes the upper opening of the casing; a worm wheel disposed in the casing that meshes with the worm gear; a drum; cables wound around the drum; and a damper that transmits the driving force of the motor from the worm wheel to the drum in a shock-absorbing state; wherein the casing defines drawn-out guides that each form a groove and cooperate with the upper opening to enable the cables to be drawn outwardly from the drum; and wherein the cover defines guide closures that cover the drawn-out guides.
- 2. The cable driving device according to claim 1, wherein said damper bodies are fitted into the cavities of said worm wheel via the upper opening of the casing, and drum tongues formed on said drum are fitted into said cavities via the upper opening of the casing, each of the drum tongues being disposed between opposing damper bodies in the direction of rotation of the worm wheel.
- 3. The cable driving device according to claim 1, wherein said cover defines a fitting portion that enables the drum to be loosely fitted from an end portion on a cable winding side.
- 4. The cable driving device according to claim 1, wherein said casing includes a bottom and a supporting shaft that extends from the bottom toward the upper opening, said worm wheel and said drum are rotatably supported on said supporting shaft, and said cover is formed with a shaft support that receives and supports a distal end of said supporting shaft.
- 5. The cable driving device according to claim 1, wherein said damper is accommodated within the thickness of said worm wheel, and said drum is disposed between the upper opening of the casing and the worm wheel, the damper being accommodated within the worm wheel.
- 6. The cable driving device according to claim 1, wherein the casing includes a casing peripheral wall that defines the draw-out guides that draw out the cables extending from said drum, and a drain port that discharges water in said casing, a conduit trough being assembled at the side of the casing that guides water, which entered into the casing from said draw-out guides, to said drain port.
- 7. The cable driving device according to claim 6, wherein said conduit trough is integrally formed with connector pieces that are fitted into guide holes of said draw-out guides.
- 8. The cable driving device according to claim 6, wherein said conduit trough has a U-shaped cross-section which is open at the same side as the upper opening of the casing, and the bottom of said conduit trough extends from the casing peripheral wall to a position at which said conduit trough overlaps with said worm wheel on the casing opening side.
- 9. The cable driving device according to claim 7, wherein a bottom of said conduit trough defines a ring opposing the outer periphery of said worm wheel.
- 10. The cable driving device according to claim 1, wherein said drum defines a collar that extends outwardly in a radial direction from an edge disposed opposite to said worm wheel that guides water at said cable drum toward a drain port to prevent the water from traveling toward said worm wheel.
- 11. The cable driving device according to claim 1, wherein said casing includes a casing peripheral wall that defines the draw-out guides that draw out the cables to the exterior of the casing, and a drain port that discharges water in said casing to the exterior of the casing, and said worm wheel defines a protrusion around the outer periphery thereof on the cable drum side, wherein said protrusion extends so as to oppose the outer periphery of said cable drum, and said protrusion has an inclined inner peripheral surface which has a larger diameter toward the distal end of said protrusion.
- 12. The cable driving device according to claim 11, wherein said protrusion defines a guide protrusion at a distal end thereof, the guide protrusion extending outwardly in a radial direction.
- 13. The cable driving device according to claim 11, wherein said casing peripheral wall is formed with a rib that extends inwardly in the radial direction to oppose said guide protrusion on the bottom side of said casing.
- 14. The cable driving device according to claim 11, wherein water-proof caps are disposed in distal ends of said draw-out guides.
- 15. The cable driving device according to claim 11, wherein said drain port is formed through said casing, and includes a lower side extending to the bottom of said casing in a state in which said upper opening of the casing is closed by said cover, and an upper side continuous from the bottom of said casing and extending to a length so as to overlap said lower side.
- 16. The cable driving device according to claim 15, wherein said upper side includes a short casing peripheral wall which extends along an edge of said casing peripheral wall on the cover side so as to terminate prior to reaching a position at which said upper side is closed by said cover, the short casing peripheral wall extending to reach a position at which said upper side overlaps said lower side.
Priority Claims (3)
Number |
Date |
Country |
Kind |
11-157135 |
Jun 1998 |
JP |
|
11-374657 |
Dec 1999 |
JP |
|
2000-122556 |
Apr 2000 |
JP |
|
US Referenced Citations (12)