Driving method and apparatus for liquid discharge head

Information

  • Patent Grant
  • 6676238
  • Patent Number
    6,676,238
  • Date Filed
    Thursday, September 12, 2002
    22 years ago
  • Date Issued
    Tuesday, January 13, 2004
    21 years ago
Abstract
A driving method for a liquid discharge head having a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying discharge pressure to the liquid; and a pressure generating device for generating the pressure. The method includes a step of applying first and second discharge pulses for discharging liquid, to the pressure generating device in a sequential manner in response to a one-dot discharge instruction. The pulse widths of the first and second discharge pulses and a rest time between the first and second discharge pulses are determined so that the volume of a first liquid discharged in response to the first discharge pulse is equal to or greater than that of a second liquid discharged in response to the second discharge pulse and the discharge speed of the first liquid is lower than the discharge speed of the second liquid.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a driving method and apparatus for a liquid discharge head for use in printing as well as in manufacturing color filters, thin film transistors, light-emitting devices, DNA devices, and the like.




2. Related Background Art




A liquid discharge apparatus has begun to be used for producing printed materials as well as for a patterning process in manufacturing color filters, thin film transistors, light-emitting devices, DNA devices, and the like.




Photolithography is widely adopted for such an industrial patterning method. However, the photolithography requires many steps and the cost for devices is huge, while providing extremely low material-use efficiency. Meanwhile, offset printing has a limitation on use as an industrial patterning technique due to the precision thereof.




Under the circumstances, a patterning method using a liquid discharge head, which is also called ink jet method, has become popular. The ink jet method allows for direct plotting on a patterning portion, thereby providing extremely high material-use efficiency while requiring a small number of steps, which is a useful patterning technique with low running cost.




Well-known ink jet methods are of the Kyser type described in Japanese Patent Publication No. 53-12138 and of the thermal jet type disclosed in Japanese Patent Publication No. 61-59914 (U.S. Pat. No. 5,754,194).




A shear-mode ink jet method using a piezoelectric ceramic is disclosed in Japanese Patent Application Laid-Open No. 63-247051 (U.S. Pat. No. 4,879,568).




As shown in

FIGS. 9A and 9B

, an ink jet head (liquid discharge head)


500


incorporating a shear-mode pressure generating device includes a bottom wall


501


, a top wall


502


, and shear-mode actuator walls


503


. Each of the actuator walls


503


is formed of a lower wall


507


which is bonded to the bottom wall


501


and which is polarized in the direction indicated by an arrow


511


, and an upper wall


505


which is bonded to the top wall


502


and which is polarized in the direction indicated by an arrow


509


. A pair of adjacent actuator walls


503


forms an ink flow path (pressure-applying portion)


506


. An air chamber


508


formed of a gap containing no ink is provided between adjacent ink flow paths


506


.




An orifice plate


512


having a nozzle


510


is bonded to one end of each ink flow path


506


, and electrodes


513


and


514


are provided as metallized layers on both sides of each actuator wall


503


. More specifically, each actuator wall


503


is provided with the electrode


514


on the side of the ink flow path


506


, and is provided with the electrode


513


on the side of the air chamber


508


. The electrodes


513


facing the air chamber


508


are connected to a control circuit


520


for supplying an actuator driving signal, while the electrodes


514


defining the ink flow path


506


are connected to a ground.




A voltage is applied by the control circuit


520


to the electrodes


513


beside the air chambers


508


, thus causing the actuator walls


503


to produce shear strain deformation in the direction where the volume of the ink flow paths


506


increases.




For example, as shown in

FIG. 10

, when a driving voltage is applied to the electrodes


513


beside the air chambers


508


, an electric field is generated in the actuator walls


505


and


507


in the directions orthogonal to the respective polarizations as indicated by arrows, thus causing shear strain deformation of the actuator walls


505


and


507


in the direction where the volume of the ink flow path


506


increases. Then, a pressure decreases in the ink flow path


506


including the vicinity of the nozzle


510


, so that ink is dispensed from an ink common flow path (not shown) on an ink supply side.




If the hydrodynamic resonant frequency of the inside of the ink flow path


506


is indicated by Fr, an inverse thereof is indicated by Tr (=1/Fr), and the time during which the voltage is applied is set to Tr/2, resonance across the system can be used, thereby making the amount of deformation greater than the original amount obtained as shear strain (non-resonance).




The hydrodynamic resonant frequency Fr can be determined by electric measurement using a well-known impedance measurement device.

FIG. 11

shows the relationship between the measurement data obtained by the impedance measurement device (the frequency dependency of impedance) and the hydrodynamic resonant frequency Fr.




After the lapse of the voltage-applying time Tr/2, the voltage applied to the electrodes


513


beside the air chambers


508


is reset to zero. Then, the actuator walls


505


and


507


are deformed so that the ink flow path


506


may contract more than the normal state where the actuator walls


505


and


507


are not deformed and form a straight flow path, thus causing ink to be pressurized. This allows the ink to flow into the nozzles


510


, and ink droplets are expelled from the nozzles


510


.




In conventional ink ejecting apparatuses of this type, the volume of an ink droplet to be ejected depends upon the shape of an ink flow path, a driving voltage, and the like. Therefore, the shape of an ink flow path and the driving voltage are determined so that desired volume of an ink droplet can be obtained. If an ink jet apparatus is used as an industrial plotter, however, there are demands for high-definition ink jet performance, and for shorter plotting time. In order to shorten the plotting time, it is necessary to reduce the number of pulses required for plotting as much as possible. For higher definition, the pitch of an ink flow path is made narrower, thereby increasing the definition. In order to narrow the pitch of an ink flow path, in view of the limitation of machining, the thickness of a PZT (lead zirconate titanate) wall, which is a piezoelectric ceramic wall and which can change the volume of the ink flow path, must be reduced, and the depth of the ink flow path must also be reduced. This further leads to a limitation of driving voltage. Eventually, a high-definition head reduces the amount of deformation cause by the PZT wall, resulting in a reduced amount of discharge per dot.




On the other hand, Japanese Patent Publication No. 3-30506 (U.S. Pat. No. 4,563,689) describes that an additional pulse is applied before an application of the main pulse in order to determine the top position of ink meniscus in a nozzle, thereby controlling the volume of an ink droplet. By applying an additional pulse, the volume of an ink droplet can be slightly, but not significantly, increased.




Japanese Patent Application Laid-Open No. 2000-280463 describes a proposed method in which the volume of an ink droplet is increased by providing a pulse having a width of 0.30 T to 1.10 T as an additional emission (first emission) pulse before an application of a main emission (second emission) pulse, where T denotes the pulse width of the main emission pulse. In this method, two ink droplets are discharged to form one dot, thus making it possible to increase the volume of an ink droplet by a factor of up to about 1.5. However, it is difficult to further increase the amount of discharge.




As proposed in Japanese Patent Publication No. 6-55513 (U.S. Pat. No. 5,202,659), in order to increase the amount of discharge, a plurality of ink droplets which are sequentially ejected using a resonant frequency are combined in the air to control the volume of the ink droplets. With this approach, it can be expected that the volume of ink droplets sufficiently increases.




In an industrial ink jet apparatus, however, if the distance between a nozzle and a plotted base is extremely shortened in order to increase the deposition precision, a plurality of liquid drops are not combined in the air, but reach the base individually. In other words, there occurs a time lag in ink droplets to be applied for one-dot plotting, causing the reached drops do not form perfect circles, resulting in a failure of deposition precision.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide a driving method and apparatus for a liquid discharge head in which the volume of a liquid drop can increase and the drop can reach with high precision even if the distance between a head nozzle and a plotted base is short.




It is another object of the present invention to provide a driving method and apparatus for a liquid discharge head which are also suitably used for an industrial patterning apparatus.




In order to achieve the above-mentioned object, according to a gist of the present invention, there is provided a driving method for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the method including a step of applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge, in which the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and a rest time between the first discharge pulse and the second discharge pulse are determined so that a first liquid discharged in response to the first discharge pulse has a volume equal to or greater than a second liquid discharged in response to the second discharge pulse and the discharge speed of the first liquid is lower than the discharge speed of the second liquid.




According to another gist of the present invention, there is provided a driving apparatus for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the apparatus including a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge, in which the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and a rest time between the first discharge pulse and the second discharge pulse are determined so that a first liquid discharged in response to the first discharge pulse has a volume greater than a second liquid discharged in response to the second discharge pulse and the discharge speed of the first liquid is lower than the discharge speed of the second liquid.




According to still another gist of the present invention, there is provided a liquid discharge apparatus including: a liquid discharge head having: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure; a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge; and a support for supporting a liquid-receiving member for receiving the liquid, in which the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and a rest time between the first discharge pulse and the second discharge pulse are determined so that a first liquid discharged in response to the first discharge pulse has a volume greater than a second liquid discharged in response to the second discharge pulse and the discharge speed of the first liquid is lower than the discharge speed of the second liquid, and in which a position of the liquid discharging head and a position of the support are determined so that the first liquid and the second liquid are combined to be applied to the liquid-receiving member.




According to the present invention, the first and second liquid drops are combined in a short discharge range, thus allowing the combined larger droplet to reach a liquid-receiving member with high precision.




In the present invention, the pulse width T


1


and the pulse width T


2


, and the rest time K


12


may be determined based on the hydrodynamic resonant frequency of the liquid discharge head. This enables liquid drops to be most effectively applied to the liquid-receiving member.




Also, according to another gist of the present invention, there is provided a driving method for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the method including a step of applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge, in which the following three equations are satisfied:








T




1




=k




1




×N×Tr/


2










T




2




=k




2




×Tr/


2










K




12




=k




3


×(3


Tr/


4


−T




2


/2),






for k


1


, k


2


, and k


3


each ranging from 0.9 to 1.1,




where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T


1


denotes the pulse width of the first discharge pulse, T


2


denotes the pulse width of the second discharge pulse, and K


12


denotes the rest time between the first discharge pulse and the second discharge pulse.




According to still another gist of the present invention, there is provided a driving apparatus for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the apparatus including a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge,




wherein the following three equations are satisfied:








T




1




=k




1




×N×Tr/


2










T




2




=k




2




×Tr/


2










K




12




=k




3


×(3


Tr/


4


−T




2


/2),






for k


1


, k


2


, and k


3


each ranging from 0.9 to 1.1,




where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T


1


denotes the pulse width of the first discharge pulse, T


2


denotes the pulse width of the second discharge pulse, and K


12


denotes the rest time between the first discharge pulse and the second discharge pulse.




According to the present invention, the second liquid drop has a slightly smaller volume than that of the first liquid drop, while increasing the discharge speed of the liquid drops. Thus, two liquid drops can be combined in a short discharge range.




Also, according to the present invention, it is preferable that the driving circuit applies a non-discharge pulse, in response to which liquid is not discharged, subsequently to the second discharge pulse, and the following equations are satisfied:








T




3




=k




4




×Tr/


2










K




23




=k




5


×(3


Tr/


2


−T




2


/2


−T




3


/2),






for k


4


ranging from 0.2 to 0.5 and k


5


ranging from 0.9 to 1.1,




where T


3


denotes the pulse width of the non-discharge pulse, and K


23


denotes the rest time between the second discharge pulse and the non-discharge pulse.




In this case, vibration, which is often large up to now, after discharging a liquid drop, can immediately be suppressed.




Also, according to the present invention, it is preferable that there is provided a driving signal including the first discharge pulse and the second discharge pulse to liquid discharge heads, the liquid discharge heads forming a liquid discharge head group having a plurality of the discharge ports, a plurality of the pressure-applying portions, and a plurality of the pressure generating devices, in which the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and the rest time have the same value.




In this case, there is no need for optimizing a pulse train for each liquid discharge head. Therefore, liquid discharge heads having some non-uniform discharge characteristics due to fluctuation in production would successfully be driven.




Further, according to another gist of the present invention, there is provided a driving method for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the method including a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge, in which the following three equations are satisfied:






T


1


>Tr










T




2




=T




1




/N












K




12


=3


T




1


/2


N−T




2


/2,






where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T


1


denotes the pulse width of the first discharge pulse, T


2


denotes the pulse width of the second discharge pulse, and K


12


denotes the rest time between the first discharge pulse and the second discharge pulse.




Also, according to still another gist of the present invention, there is provided a driving apparatus for a liquid discharge head including: a discharge port for discharging liquid; a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid; and a pressure generating device for generating the pressure, the apparatus including a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid to the pressure generating device in a sequential manner in response to an instruction of one-dot discharge, in which the following three equations are satisfied:






T


1


>Tr










T




2




T




1


/2










K




12


=3


T




1


/2


N−T




2


/2,






where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T


1


denotes the pulse width of the first discharge pulse, T


2


denotes the pulse width of the second discharge pulse, and K


12


denotes the rest time between the first discharge pulse and the second discharge pulse.




According to the present invention, the second liquid drop has a slightly smaller volume than that of the first liquid drop, while increasing the discharge speed of the liquid drops. Thus, two liquid drops can be combined in a short discharge range.




Also according to the present invention, it is preferable that the driving circuit applies a non-discharge pulse, in response to which liquid is not discharged, subsequently to the second discharge pulse, and the following equations are satisfied:








T




3




<Tr/


2,










K




23


=3


T




1




×N−T




2


/2


−T




3


/2,






where T


3


denotes the pulse width of the non-discharge pulse, and K


23


denotes the rest time between the second discharge pulse and the non-discharge pulse.




Also in this case, vibration, which is often large up to now, after discharging a liquid drop, can immediately be suppressed.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1A and 1B

are views for illustrating a driving method for a liquid discharge head according to an embodiment of the present invention;





FIG. 2

is a schematic view for illustrating discharged liquid drops according to the embodiment of the present invention;





FIGS. 3A

,


3


B,


3


C,


3


D,


3


E and


3


F are views for illustrating preferred forms of the driving method for a liquid discharge head and corresponding displacement of a pressure generating device;





FIGS. 4G and 4H

are views for illustrating another form of the driving method for a liquid discharge head and corresponding displacement of a pressure generating device;





FIG. 5

is a diagram of a driving circuit for a liquid discharge head used in the present invention;





FIGS. 6A

,


6


B and


6


C are timing charts for driving the driving circuit shown in

FIG. 5

;





FIG. 7

is a schematic perspective view of a liquid discharge apparatus according to an embodiment of the present invention;





FIG. 8

is a driving waveform of an ink-ejecting apparatus according to an embodiment of the present invention;





FIGS. 9A and 9B

are diagrams of a liquid discharge head;





FIG. 10

is a schematic diagram for illustrating the operation of the liquid discharge head; and





FIG. 11

is a schematic view for illustrating the hydrodynamic resonant frequency.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIGS. 1A

,


1


B and


2


are views for illustrating a driving method for a liquid discharge head according to an embodiment of the present invention. The present invention may use a liquid discharge head having the same configuration as that shown in

FIGS. 9A

,


9


B and


10


.





FIG. 1A

shows a driving signal (instruction of one-dot discharge) for driving a liquid discharge head. The liquid discharge head includes a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port for applying a pressure to the liquid, and a pressure generating device for generating the pressure.





FIG. 1B

shows vibration state of the pressure generating device in the liquid discharge head, in which a positive (+) value indicates a displacement of the pressure generating device in the direction where the volume of the pressure-applying portion becomes higher than the normal state and a negative (−) value indicates a displacement of the pressure generating device in the direction where the volume of the pressure-applying portion becomes lower than the normal state.




At time t


0


, when a driving pulse (first discharge pulse VA) rises and reaches voltage Vop, the pressure generating device causes shear strain deformation, thus increasing the volume of the pressure-applying portion, so that liquid is introduced to the pressure-applying portion from the upstream.




At time t


1


, when the driving pulse falls, the shear strain deformation of the pressure generating device is cancelled, and a force for restoring the deformed pressure generating device to the original state causes the volume of the pressure-applying portion to decrease, so that the liquid is pressurized within the pressure-applying portion. The vibration makes the volume of the pressure-applying portion lower than that at the time t


0


, and causes the liquid to be pressurized and discharged from the discharge port.




At time t


2


, when the driving pulse (second discharge pulse VB) rises again, the discharged liquid forms a large liquid drop


22


.




In response to the second discharge pulse VB, the pressure-applying portion expands again.




At time t


3


, when the second discharge pulse VB falls, the vibration amplitude of the pressure generating device is maximum. Then, the pressure-applying portion contracts again, allowing liquid corresponding to a second liquid drop


23


to be discharged.




At time t


4


, the discharged liquid forms the second liquid drop


23


, and outgoes from the discharge port. Since the second liquid drop


23


has large vibration amplitude at the time t


3


, the second liquid drop


23


is discharged at a higher speed than the first liquid drop


22


.




In short, two liquid drops are emitted in response to two discharge pulses for an instruction of one-dot discharge. The first liquid drop


22


discharged in response to the first discharge pulse can be discharged with delay by 15 to 20% with respect to the second liquid drop


23


discharged in response to the second discharge pulse. Therefore, even if the distance between the discharge port and the plotted base (liquid-receiving member) is as small as 500 μm or lower, the first liquid drop


22


can be combined in the air with the second liquid drop


23


to become a large liquid drop


24


before the first liquid drop


22


reach the liquid-receiving member. In addition, the volume of the first liquid drop


22


is the same as or slightly smaller than that of the second liquid drop


23


.




By driving in response to the first and second discharge pulses for an instruction of one-dot discharge, a liquid drop having a volume 1.8 to 2.0 times that when driving in response to either the first or second discharge pulse for an instruction of one-dot discharge can be reached as the same dot. Volumes of the drops


22


and


23


can be calculated approximately based on a circle on an oval formed by projecting the same drops onto a plan view as shown in FIG.


2


.




In this embodiment of the present invention, preferably, a third non-discharge pulse subsequent to the second discharge pulse may be applied at about time t


5


. This makes it possible to effectively reduce vibration of the liquid in the pressure-applying portion after the discharge, resulting in ejection of relatively low viscosity ink at a high frequency.




In order to successfully form the above-described liquid drops, the driving pulse train should be set as follows:




The following three equations are satisfied:






T


1


>Tr










T




2




=T




1


/2










K




12


=3


T




1


/2


N−T




2


/2,






where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T


1


denotes the pulse width of the first discharge pulse, T


2


denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.




More preferably, the following equations are satisfied:








T




3




<Tr/


2










K




23


=3


T




1




/N−T




2


/2


−T




3


/2,






where T


3


denotes the pulse width of the non-discharge pulse, and K


23


denotes the rest time between the second discharge pulse and the non-discharge pulse.




Preferably, T


1


is N times Tr/2 based on the hydrodynamic resonant frequency.




While the example where N=3 is shown in

FIGS. 1A and 1B

, N=5, 7, 9 . . . may also be available.




A preferred form of the driving method for a liquid discharge head according to the present invention is now described in more detail with reference to

FIGS. 3A

,


3


B,


3


C,


3


D,


3


E and


3


F and

FIGS. 4G and 4H

.





FIGS. 3A and 3B

show vibration of the pressure generating device when only a discharge pulse VA′ having a pulse width Tr/2 is applied. The pressure generating device repeatedly vibrates in period Tr with the amplitude decreasing, and is gradually prevented from vibrating. In practice, the period Tr depends upon the pressure generating device, as well as the hydrodynamic resonant frequency Fr of the liquid discharge head which depends upon the shape and size of the discharge port, the shape and size of the pressure-applying portion, the volume and density of the liquid in the head, etc. That is, Tr=1/Fr. In particular, in a liquid discharge head group formed of a plurality of liquid discharge heads, the hydrodynamic resonant frequency Fr may vary from one discharge port to another, i.e., from one head to another. The hydrodynamic resonant frequency Fr may also be determined from the frequency dependency of impedance using a well-known impedance measurement device which is connected to the pressure generating device (see FIG.


11


).




When a discharge pulse VA having a pulse width of T


1


=N×Tr/2, for N=3, is applied to a liquid discharge head having such a characteristic, the vibration shown in

FIGS. 3C and 3D

is obtained. If N is set to an odd number more than one, resonance can be used to effectively discharge a liquid drop.




If a second discharge pulse is applied after an application of the first discharge pulse VA shown in

FIG. 3C

, the second discharge pulse is applied at the timing shown in FIG.


3


E. The pulse width Tr/2 which can provide high discharge efficiency is chosen for the pulse width T


2


of the second discharge pulse VB. The second discharge pulse VB is applied when the pressure generating device is displaced at the highest speed from the direction in which the liquid is pressurized to the reverse direction. In other words, the second discharge pulse VB is applied when time M


12


elapses from the time t


1


. The time M


12


is a period 3/2 times Tr/2. Therefore, the period (rest time) from the time t


1


to the time t


2


is found as K


12


=3T


1


/2N−T


2


/2, or K


12


=3Tr/4−T


2


/2.




Then, the maximum amplitude at the time t


3


allows the second liquid drop to be discharged at a higher speed than the first liquid drop, while the first and second liquid drops have substantially the same volume.




In the liquid discharge head group to be driven, the hydrodynamic resonant frequency FR may often vary from one head to another due to lack of uniformity in production, etc. In order to overcome this problem, if the pulse widths and the rest time are to be optimized for each head, a complicated driving circuit is required. Taking variation in characteristics of the liquid discharge head group into consideration, the pulse widths and the rest time should be set within a range having an allowance of 0.9 to 1.1 times the optimal values as a requirement for the aforementioned advantages. Selectable ranges of the pulse widths and the rest time are set as follows:








T




1




=k




1




×N×Tr/


2










T




2




=k




2




×Tr/


2










K




12




=k




3


×(3


Tr/


4


−T




2


/2)






where k


1


, k


2


, and k


3


denote values each ranging from 0.9 to 1.1.





FIGS. 4G and 4H

show vibration state of the pressure generating device of the liquid discharge head when a non-discharge pulse is applied to the driving signal shown in FIG.


3


E.




At time t


5


, which is a time when M


23


has elapsed from the intermediate time of the pulse VB or the intermediate time point between the rising time t


2


and the falling time t


3


of the pulse VB, a non-discharge pulse VC is applied.




Preferably, M


23


=3×Tr/2.




As shown in

FIGS. 3D and 3F

, the time t


5


is a time when the pressure generating device causes the pressure-applying portion to change from the expanding state to the contracting state, that is, the time when a force for expelling liquid from the discharge port is applied and when, theoretically, the liquid is expelled at the highest speed. Therefore, if a reverse force is applied to the pressure generating device at about the time t


5


, vibration of the pressure generating device is suppressed to make much weaker a force for expelling the liquid.




In particular, in

FIGS. 3E and 3F

, since the vibration after the second liquid drop


23


is discharged is amplified in response to the discharge pulse VB, it is effective to apply the non-discharge pulse as shown in

FIGS. 4G and 4H

.




If the pulse width of the non-discharge pulse VC applied subsequently to the second discharge pulse VB is indicated by T


3


, then, T


3


<Tr/2, and, preferably, T


3


(0.5×Tr/2. For a liquid discharge head group having a plurality of discharge ports, in particular, preferably, T


3


=k


4


×Tr/2, where k4 ranges from 0.2 to 0.5.




If the period from the falling time t


3


of the second discharge pulse VB to the rising time of the non-discharge pulse VC, that is, the rest time between the second discharge pulse VB and the non-discharge pulse VC, is indicated by K


23


, preferably, K


23


=3T


1


/N−T


2


/2−T


3


/2.




More preferably, from a value obtained by subtracting, from M


23


, the half the pulse width of the second discharge pulse and the half the pulse width of the non-discharge pulse, i.e., K


23


=3Tr/2−T


2


/2−T


3


/2, K


23


=k


5


×(3Tr/2−T


2


/2−T


3


/2) is derived, where k


5


ranges from 0.9 to 1.1.




(Liquid Discharge Head)




A preferable liquid discharge head used in the present invention includes a pressure generating device which is displaced at least in a part in response to an application of an electric signal so that a pressure can be applied to liquid introduced into a pressure-applying portion, and a discharge port communicating with the pressure-applying portion. In particular, a piezoelectric actuator which is displaced in response to an application of a unipolar voltage to decrease the pressure applied to the liquid and which is displaced back in response to a cancellation of that voltage to expel the liquid is suitably used.




An exemplary liquid discharge head is now described with reference to the drawings. As in that shown in

FIGS. 9A and 9B

, an exemplary liquid discharge head (ink jet head) used in the present invention includes a bottom wall


501


, a top wall


502


, and shear-mode actuator walls (pressure generating devices)


503


held therebetween. Each of the actuator walls


503


is formed of a lower wall


507


which is bonded to the bottom wall


501


and which is polarized in the direction indicated by an arrow


511


, and an upper wall


505


which is bonded to the top wall


502


and which is polarized in the direction indicated by an arrow


509


. A pair of adjacent actuator walls


503


forms an ink flow path (pressure-applying portion)


506


.




An air chamber


508


formed of a gap containing no ink is provided between adjacent ink flow paths


506


.




An orifice plate


512


having a nozzle (discharge port)


510


is bonded to one end of each ink flow path


506


, and electrodes


513


and


514


are provided as metallized layers on both sides of each actuator wall


503


. More specifically, each actuator wall


503


is provided with the electrode


514


on the side of the ink flow path


506


, and is provided with the electrode


513


on the side of the air chamber


508


. The electrodes


513


facing the air chamber


508


are connected to a control circuit (driving circuit)


520


for supplying an actuator driving signal, while the electrodes


514


defining the ink flow path


506


are connected to a ground.




Driving Circuit




A driving circuit used in the present invention may be implemented as a circuit for supplying the driving signal shown in

FIGS. 1A and 1B

or

FIGS. 4G and 4H

to the head in response to an instruction of one-dot discharge.





FIG. 5

shows a specific example of the driving circuit


520


shown in

FIG. 9A

according to the present invention. The circuit


520


shown in

FIG. 5

includes a charging circuit


201


, a discharging circuit


202


, and a pulse control circuit


203


. An input terminal


204


is an input terminal for inputting a pulse signal for setting a voltage applied to the electrodes


513


beside the air chamber


508


to E (V), and an input terminal


205


is an input terminal for inputting a pulse signal for setting a voltage applied to the electrodes


513


to 0 (V). The charging circuit


201


is formed of resistors R


101


, R


102


, R


103


, R


104


, and R


105


, and transistors TR


101


and TR


102


.




When an ON signal (+5 V) is input to the input terminal


204


, the transistor TR


101


is conducting via the resistor R


101


, thus causing a current from a positive power source


101


to flow from the collector toward the emitter of the transistor TR


101


via the resistor R


103


. Therefore, the divided voltages applied to the resistors R


104


and R


105


connected to the positive power source


101


increase, allowing a current flowing to the base of the transistor TR


102


to increase, so that the emitter and collector of the transistor TR


102


are electrically connected with each other. This allows a voltage of +20 V to be applied from the positive power source


101


to the electrode


513


beside the air chamber


508


via the collector and emitter of the transistor TR


102


and via the resistor R


120


. This operation is performed at times Tm


1


, Tm


3


, and Tm


5


shown in the timing charts in

FIGS. 6A

,


6


B and


6


C.





FIGS. 6A

,


6


B and


6


C are timing charts of the input signals applied to the input terminals


204


and


205


of the control circuit


520


. The signal input to the input terminal


204


of the charging circuit


201


is normally off, as shown in the timing chart in FIG.


6


A. The signal is turned on at a predetermined time Tm


1


for ejecting ink, and is turned off at a time Tm


2


. The signal is again turned on at time Tm


3


, and is turned off at time Tm


4


. Then, the signal is again turned on at time a Tm


5


, and is turned off at a time Tm


6


. The signal input to the input terminal


205


of the discharging circuit


202


shown in

FIG. 5

is turned off, as shown in the timing chart in

FIG. 6B

, when the input signal to the charging circuit


201


is turned on, while the signal input to the discharging circuit


202


is turned on when the signal input to the charging circuit


201


is turned off. The discharging circuit


202


is a mechanism which allows charge stored in the piezoelectric device to be immediately discharged.




The pulse control circuit


203


which generates a pulse signal which is input to the input terminal


204


of the charging circuit


201


and to the input terminal


205


of the discharging circuit


202


at the times Tm


1


, Tm


2


, Tm


3


, Tm


4


, Tm


5


and Tm


6


is now described.

FIG. 6C

is a timing chart of the actually applied voltage, in which waveform rounding occurs at the rising and falling times of the voltage. The time constant of the circuit is designed so that waveform rounding is reduced to 3 μs or lower, thereby reducing the influence of waveform rounding (a reduction in discharge efficiency). Preferably, the waveform rounding is controlled to be 3 μs or lower, and the timing is set so that the pulse width is controlled so as to have a voltage half the driving voltage.




In

FIG. 5

, the pulse control circuit


203


includes a CPU


210


for performing various computing processes. The CPU


210


is connected to a RAM


211


for recording plot data or various data, and a ROM


212


for recording a control program for the pulse control circuit


203


and sequence data for generating an ON or OFF signal at the times Tm


1


, Tm


2


, Tm


3


, Tm


4


, Tm


5


and Tm


6


. The CPU


210


is further connected to an I/O bus


213


for exchanging various data. Connected to the I/O bus


213


are a plot data receiving circuit


214


, and pulse generators


215


and


216


. The output of the pulse generator


215


is connected to the input terminal


204


of the charging circuit


201


, and the output of the pulse generator


216


is connected to the input terminal


205


of the discharging circuit


202


.




For example, the pulse generator


215


has a register


31


and a counter


32


, and the pulse generator


216


has a register


33


and a counter


34


. Counter values corresponding to the rising and falling time of the pulses VA, VB, and VC are stored in the registers


31


and


33


from the ROM


212


. When the counters


32


and


34


count up to these counter values based on the reference clock, the signal is supplied to the input terminals


204


and


205


at the aforementioned times.




The same number of pulse generators


215


and


216


, charging circuits


201


, and discharging circuits


202


as the number of nozzles of the ink jet head is provided. Although only one nozzle is described in this embodiment, similar control is performed on other nozzles.




The voltage values of the pulses VA, VB and VC may be separately determined, or may be the same, as described above. If the voltage value of the pulse VB is greater than that of the pulse VA, a higher discharge speed can be obtained. The voltage value of the pulse VC may be smaller than those of the pulses VA and VB.




(Liquid Discharge Apparatus)




A liquid discharge apparatus incorporating a driving apparatus for a liquid discharge head according to the present invention is now described.





FIG. 7

is a schematic perspective view of the configuration of the liquid discharge apparatus.




Reference numeral


1


denotes a liquid discharge head group including the aforementioned charging circuit and discharging circuit. Reference numeral


2


denotes a container for receiving liquid supplied to the liquid discharge heads. Reference numeral


3


denotes a guide member for guiding the head group


1


in the X direction. Reference numeral


4


denotes a guide member for guiding the container


2


in the X direction.




Reference numeral


5


denotes a linear guide for guiding the guide members


3


and


4


in the Y direction orthogonal to the X direction.




Reference numeral


6


denotes a driving apparatus for the head group


1


. The driving apparatus


6


includes the aforementioned pulse control circuit, and is connected to the heads by a flexible cable.




Reference numeral


7


denotes a substrate stage that is a support for supporting a liquid-receiving member


10


. Reference numeral


8


denotes a stepping motor serving as a driving unit for driving the head group


1


to reciprocate in the X direction. Reference numeral


9


denotes a stepping motor serving as a driving unit for driving the container


2


to reciprocate in the X direction.




The liquid-receiving member


10


is situated on the substrate stage


7


. The head group


1


discharges liquid in the above-described way, while moving in the X direction, to form a dot pattern. When the dot pattern has been formed for one row, the head group


1


one row proceeds in the Y direction to form the dot pattern for the next row. This operation is repeated to plot the dot pattern on the liquid-receiving member


10


. While the example where only the head group


1


moves with respect to the fixed substrate stage


7


has been described, the head group


1


and the substrate stage


7


may relatively move, such that the head group


1


may move in the X direction while the substrate stage


7


may move in the Y direction.




The liquid-receiving member


10


may be implemented as a semiconductor wafer, a glass substrate, a plastic substrate, woven fabric, or the like, and may be formed by coating a liquid-receiving layer on any of these materials.




The present invention may be used for manufacturing the source and drain of an organic transistor; a gate electrode; a source electrode; a drain electrode; an electroluminescent layer, anode electrode, or cathode electrode of an organic EL device; a colored layer or light-shielding layer of a color filter; an electrode or electron-emission layer of a light-emitting device; and the like. The present invention may also be applied to production of a DNA chip. Of course, the present invention may be applied to printing onto a sheet of normal paper.




EXAMPLE 1




A head group having the shear-mode actuator shown in

FIG. 9

was prepared.




The length L


1


of the ink flow path


506


is 8.0 mm. The nozzle


510


on the ink emission side has a diameter φ1 of 25 μm, and the nozzle


510


on the ink flow path side has a diameter φ2 of 40 μm. The nozzle


510


has a length (the thickness of the orifice plate


512


) L


2


of 50 μm.




The ink used in the experiment has a viscosity of 6 mPa·s at 25° C., and a surface tension of 50 mN/m. The hydrodynamic resonant frequency of an association system of ink and a pressure-applying portion in the ink flow path was measured using an impedance measurement device, and an inverse thereof Tr=20 μsec was determined.




A liquid-receiving member is placed on a substrate stage, and the distance between the surface of the liquid-receiving member and the surface of the orifice plate of the head was set to 300 μm.




The driving waveform shown in

FIG. 8

was applied to the electrodes


513


beside the air chambers


508


. The driving waveform is the same as shown in

FIGS. 4G and 4H

, and is formed of emission pulse signals A and B for emitting ink droplets, and a non-emission pulse signal C for allowing vibration of the residue in the ink flow path


506


to be reduced. The emission pulse signals A and B and the non-emission pulse signal C has the same voltage value. The width T


1


of the emission pulse signal A was set to T


1


=3×Tr/2=30 μsec.




The width T


2


of the second emission pulse signal B was set to T


2


=Tr/2=10 μsec.




The time interval K


12


from the falling time of the emission pulse A to the rising timing of the emission pulse B was set to K


12


=Tr/2=10 μsec.




The width T


3


of the non-emission pulse signal C was set to T


3


=0.4×Tr/2=4 μsec.




The time interval K


23


from the falling time of the emission pulse signal B to the rising time of the non-emission pulse signal C was set to K


23


=3×Tr/2−T


2


/2−T


3


/2=23 μsec.




In this way, the emission pulse signals A and B, and the non-emission pulse signal C were sequentially applied to the actuators in response to one-dot emission signal to perform plotting while moving the head group so that a plurality of dots are not applied to the same position on the liquid-receiving member.




A larger liquid drop was ejected in response to the emission pulse A while a slightly smaller but faster liquid drop was ejected in response to the emission pulse B, thus allowing a large-volume liquid drop to be applied as one dot. In addition, the non-emission pulse signal C was applied at a normal-position timing in which the piezoelectric device changes from the expanding state to the contracting state due to vibration of the residue in the ink flow path in response to the emission pulse signal, thereby applying a force in the expanding direction to the piezoelectric device. This allows cancellation between the deformation of the piezoelectric device to the expanding state and to the contracting state, thereby reducing the vibration of the residue that may affect the piezoelectric device.




EXAMPLE 2




The head group was driven in a similar manner as that in Example 1 to perform an emission test. The result is now described in conjunction with Table 1. Table 1 indicates the result when the first emission pulse A and the second emission pulse B in the driving waveform shown in

FIG. 8

are applied, and the pulse width of the emission pulse A is taken as a parameter. The ink used herein has a viscosity of 6 mPa·s at 25° C., and a surface tension of 50 mN/m, and is relatively high viscosity liquid in view of ink viscosity.

















TABLE 1













Speed of main drop









Emission




formed by combining




Accuracy of







T


1


(μs)




quantity




droplets




arriving point





























24




20




5.8




x







25




23




6.6




Δ







26




25




6.9




Δ







27




27.5




7












28




29




7.5












29




29.5




7.8












30




30




8












31




29.5




7.9












32




29




7.6












33




28




7.1












34




26




6.5




Δ







35




24.5




6.3




Δ







36




22




6




x













Note:











∘ denotes EXCELLENT;











Δ denotes GOOD; and











x denotes BAD.













Table 1 indicates the total amount of discharge of two ink droplets ejected in response to the emission pulses A and B with a driving voltage of 24 V. Table 1 further indicates the discharge speed and deposition precision of the main drop in the two ink droplets which are combined in the air. The variation (fluctuation) in the position accuracy of the arriving liquid drop and the circularity of the arriving liquid drop are used as indexes of the deposition evaluation.




A value ranging from 27 μs to 33 μs was satisfactory for the emission pulse width dependency for any evaluation. In this embodiment, if Tr=1/Fr, where Fr denotes the hydrodynamic resonant frequency of an association system of ink and a pressurizing unit in the ink flow path, then, Tr=20 μs is found, proving that a satisfactory pulse width is within 0.9 ×3×Tr/2≦T


1


≦1.1×3×Tr/2.




EXAMPLE 3




In a similar manner as that in Example 2, the pulse width of the emission pulse B was used as a variable parameter to perform a similar evaluation.




T


1


=30 μs was used as another parameter, and others are the same as those in Example 2.




In Example 3, it was found that the pulse width T


2


when a satisfactory result was obtained is within 9 μs≦T


2


≦11 μs.




COMPARATIVE EXAMPLE




As comparison, although not shown in

FIGS. 4G

and


4


H, when a single emission pulse (reference waveform: a pulse width of 10 μs) was used for driving, the amount of discharge of a liquid drop was 15 pl and the discharge speed was 8.2 m/s.




It is therefore found that the amount of discharge can doubly increase when the emission pulses A and B are applied compared with when the single emission pulse (10 μs) is used.




EXAMPLE 4




A similar experiment to that of Example 2 was performed using low-viscosity ink, and a similar result to that of Example 2 was obtained.




Only the emission pulses A and B were used for driving. Then, it was found that the discharge state is unstable when the driving frequency increases (for example, 10 kHz or higher) compared with Example 2 (in which high-viscosity ink is used).




The non-emission pulse C was applied in the manner shown in

FIG. 8

, thereby making the discharge stable even at a high frequency (15 kHz).




The satisfactory pulse width T


3


ranged from 2 μs to 5 μs, and the rest time K


23


ranged from 20.7 μs to 25.3 μs.




As described in the embodiment of the present invention, therefore, if Tr=1/Fr, where Fr denotes the hydrodynamic resonant frequency of an association system of ink and a pressurizing unit in the ink flow path, the first pulse width T


1


of the driving pulse which is first applied for one-dot plotting is not Tr/2 (that is, the piezoelectric device does not contract at the timing when the amplitude of the piezoelectric device to which a pulse is applied becomes first maximum) but 3×Tr/2 (that is, the piezoelectric device contacts at the timing when the amplitude of the piezoelectric device is secondly maximum). This makes it possible to reduce the discharge speed without reducing the amount of discharge when a liquid drop is discharged in response to a first emission pulse. Thus, the first ejected liquid drop and the second ejected liquid drop can be combined before the first and second ejected liquid drops reach the liquid-receiving member. When the liquid drops are combined in the air, the combined liquid drop, which is transformed into an elliptic drop, vibrates for a while until the combined liquid drop becomes sphere and is stabilized. In the embodiment of the present invention, the combined liquid drop stops vibrating, and the resulting sphere drop reaches the base. In order to immediately stop vibration of the combined liquid drop in the air, it is necessary to reduce the difference in momentum between the first liquid drop and the second liquid drop as much as possible. The embodiment of the present invention makes it possible to reduce the difference in momentum between the first liquid drop and the second liquid drop, thereby immediately stopping vibration of the combined liquid drop.




Although one embodiment of the present invention has been described in detail, the present invention is not limited to this embodiment. While a positive power source is used in the embodiment, a negative power source may be used by reversing the polarization direction of the piezoelectric device. The polarization direction of the piezoelectric device may be reversed, and ink chambers may be connected to the positive power source while air chambers are connected to a ground. A pressurizing unit for pressurizing ink may be placed as a portion of an ink flow path. In other words, the present invention is not limited to any mechanism such as ink pressurizing mechanisms or power source mechanisms.




According to the present invention, therefore, two discharge pulses are applied at a predetermined timing in response to an instruction of one-dot discharge, thereby obtaining required amount of discharge. Furthermore, an extremely satisfactory deposition condition can be achieved, and, in particular, liquid can be ejected in a manner suitable for industrial plotting.



Claims
  • 1. A driving method for a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid, and a pressure-generating device for generating the pressure, said method comprising applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure-generating device in a sequential manner in response to an instruction of one-dot discharge,wherein the following three equations are satisfied: T1=k1×N×Tr/2 T2=k2×Tr/2 K12=k3×(3Tr/4−T2/2),  for k1, k2, and k3 each ranging from 0.9 to 1.1, where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
  • 2. A driving method for a liquid discharge head according to claim 1, wherein a driving circuit applies a non-discharge pulse, in response to which liquid is not discharged, subsequent to the second discharge pulse, and the following equations are satisfied:T3=k4×Tr/2 K23=k5×(3Tr/2−T2/2 for k4 ranging from 0.2 to 0.5 and k5 ranging from 0.9 to 1.1, where T3 denotes the pulse width of the non-discharge pulse, and K23 denotes the rest time between the second discharge pulse and the non-discharge pulse.
  • 3. A driving method for a liquid discharge head according to claim 2, further comprising a step of supplying a driving signal including the first discharge pulse and the second discharge pulse to liquid discharge heads, the liquid discharge heads forming a liquid discharge head group having a plurality of the discharge ports, a plurality of the pressure-applying portions, and a plurality of the pressure-generating devices, wherein the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and the rest time have the same value.
  • 4. A driving method for a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid, and a pressure-generating device for generating the pressure, said method comprising a driving step for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure-generating device in a sequential manner in response to an instruction of one-dot discharge,wherein the following three equations are satisfied: T1>Tr T2=T1/2 K12=3T1/2N−T2/2,  where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
  • 5. A driving method for a liquid discharge head according to claim 4, further comprising a step of supplying a driving signal including the first discharge pulse and the second discharge pulse to liquid discharge heads, the liquid discharge heads forming a liquid discharge head group having a plurality of the discharge ports, a plurality of the pressure-applying portions, and a plurality of the pressure-generating devices, wherein the pulse width of the first discharge pulse, the pulse width of the second discharge pulse, and the rest time have the same value.
  • 6. A driving method for a liquid discharge head according to claim 4, wherein in the driving step, a non-discharge pulse is applied, in response to which liquid is not discharged, subsequent to application of the second discharge pulse, and the following equations are satisfied:T3<Tr/2 K23=3T1/N−T2/2−T3/2, where T3 denotes the pulse width of the non-discharge pulse, and K23 denotes the rest time between the second discharge pulse and the non-discharge pulse.
  • 7. A driving apparatus for a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid, and a pressure-generating device for generating the pressure, the apparatus comprising a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure-generating device in a sequential manner in response to an instruction of one-dot discharge,wherein the following three equations are satisfied: T1=k1×N×Tr/2 T2=k2×Tr/2 K12=k3×(3Tr/4−T2/2),  for k1, k2, and k3 each ranging from 0.9 to 1.1, where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
  • 8. A driving apparatus for a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port, for applying a pressure for discharge to the liquid, and a pressure-generating device for generating the pressure, the apparatus comprising a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure-generating device in a sequential manner in response to an instruction of one-dot discharge,wherein the following three equations are satisfied: T1>Tr T2=T1/2 K12=3T1/2N−T2/2,  where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
  • 9. A liquid discharging apparatus comprising:a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port for applying a pressure to the liquid, and a pressure-generating device for generating the pressure; a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure generating device in a sequential manner in response to an instruction of one-dot plotting; and a support for supporting a liquid-receiving member for receiving the liquid, wherein a pulse width of the first discharge pulse, a pulse width of the second discharge pulse, and a rest time between the first discharge pulse and the second discharge pulse are determined so that a volume of a first liquid discharged in response to the first discharge pulse is approximately equal to or greater than that of a second liquid discharged in response to the second discharge pulse and a discharge speed of the first liquid is lower than a discharge speed of the second liquid, wherein a position of the liquid discharging head and a position of the support are determined so that the first liquid and the second liquid are combined to be applied to the liquid receiving member, and wherein the following three equations are satisfied: T1=k1×N×Tr/2 T2=k2×Tr/2 K12=k3×(3Tr/4−T2/2),  for k1, k2, and k3 each ranging from 0.9 to 1.1, where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
  • 10. A liquid discharging apparatus comprising:a liquid discharge head including a discharge port for discharging liquid, a pressure-applying portion communicating with the discharge port for applying a pressure to the liquid, and a pressure-generating device for generating the pressure; a driving circuit for applying a first discharge pulse for discharging liquid and a second discharge pulse for discharging liquid, to the pressure generating device in a sequential manner in response to an instruction of one-dot plotting; and a support for supporting a liquid-receiving member for receiving the liquid, wherein a pulse width of the first discharge pulse, a pulse width of the second discharge pulse, and a rest time between the first discharge pulse and the second discharge pulse are determined so that a volume of a first liquid discharged in response to the first discharge pulse is approximately equal to or greater than that of a second liquid discharged in response to the second discharge pulse and a discharge speed of the first liquid is lower than a discharge speed of the second liquid, wherein a position of the liquid discharging head and a position of the support are determined so that the first liquid and the second liquid are combined to be applied to the liquid receiving member, and wherein the following three equations are satisfied: T1>Tr T2=T1/2 K12=3T1/2N−T2/2,  where N denotes an odd number more than one, Tr denotes an inverse of the hydrodynamic resonant frequency of the liquid discharge head, T1 denotes the pulse width of the first discharge pulse, T2 denotes the pulse width of the second discharge pulse, and K12 denotes the rest time between the first discharge pulse and the second discharge pulse.
Priority Claims (1)
Number Date Country Kind
2001-300896 Sep 2001 JP
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Number Name Date Kind
3946398 Kyser et al. Mar 1976 A
4563689 Murakami et al. Jan 1986 A
4879568 Bartky et al. Nov 1989 A
5202659 DeBonte et al. Apr 1993 A
5754194 Endo et al. May 1998 A
6059393 Takahashi May 2000 A
6141113 Takahashi Oct 2000 A
6412925 Takahashi Jul 2002 B1
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Number Date Country
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