1. Technical Field
The present invention relates to a technique of driving a discharge lamp that lights by discharge between electrodes.
2. Related Art
A high-intensity discharge lamp, such as a high-pressure gas discharge lamp, is used as a light source for an image display device, such as a projector. As a method of making the high-intensity discharge lamp light, an alternating current (AC lamp current) is supplied to the high-intensity discharge lamp. Thus, in order to improve the stability of light arc occurring within a high-intensity discharge lamp when supplying an AC lamp current to make the high-intensity discharge lamp light, JP-T-2004-525496 proposes to supply to the high-intensity discharge lamp an AC lamp current which has an almost constant absolute value and of which a pulse width ratio between a pulse width of a positive pulse and a pulse width of a negative pulse is modulated.
However, even if the high-intensity discharge lamp is made to light by performing pulse width modulation of the AC lamp current, a distance between discharge electrodes increases as the discharge electrodes wear away. Then, a voltage (lamp voltage) between the discharge electrodes rises. Thus, if the lamp voltage rises, it becomes difficult to maintain projections formed at the tips of the discharge electrodes in order to stabilize the light arc. As a result, lighting of the high-intensity discharge lamp becomes difficult. This problem is not limited to the high-intensity discharge lamp but is common in various kinds of discharge lamps that emit light by arc discharge between electrodes.
An advantage of some aspects of the invention is to make it possible to use a discharge lamp light for a long period of time.
According to an aspect of the invention, a driving method for a discharge lamp that lights by performing discharge between two electrodes while alternately switching a polarity of a voltage applied between the two electrodes includes: modulating an anode duty ratio, which is a ratio of an anode time for which one of the electrodes operates as an anode in one cycle of the polarity switching, by setting first and second periods with different anode duty ratios; and setting a first polarity switching period in the first period to be shorter than a second polarity switching period in the second period.
In general, when a polarity switching period is short, growth of a projection formed in a discharge electrode is accelerated. Moreover, the growth form of a projection changes with the temperature of a discharge electrode that changes with an anode duty ratio. According to the aspect of the invention, the anode duty ratio in the first period for which the polarity switching period is short and growth of a projection is accelerated is different from that in the second period. Accordingly, since the discharge electrode can have a temperature suitable for growth of a projection in the first period for which the growth of a projection is accelerated, it becomes possible to use the discharge lamp over a longer period of time.
In the driving method for a discharge lamp described above, preferably, the anode duty ratio in the first period is higher than that in the second period.
Usually, the temperature of a discharge electrode rises in proportion as the anode duty ratio increases. In this case, growth of a projection can be further accelerated by setting the temperature of the first period, for which the growth of a projection is accelerated, higher.
In the driving method for a discharge lamp described above, preferably, a third period with an anode duty ratio higher than that in the first period is set when modulating the anode duty ratio and a polarity switching period in the third period is set longer than the first polarity switching period.
In general, since the melted amount of an electrode tip increases as the polarity switching period increases, a projection formed in a discharge electrode becomes larger. In this case, the anode duty ratio is set high in the third period for which the polarity switching period is long. Therefore, since the melted amount of an electrode tip increases, a larger projection can be formed in the discharge electrode.
In the driving method for a discharge lamp described above, preferably, the first polarity switching period when a predetermined condition is satisfied is set shorter than the first polarity switching period when the predetermined condition is not satisfied.
In this case, the first polarity switching period when the predetermined condition is satisfied is shorter than that when the predetermined condition is not satisfied. Usually, growth of a projection is accelerated in proportion as a polarity switching period is short. Accordingly, by appropriately setting the predetermined condition, growth of a projection can be further accelerated in a condition which is more preferable for the growth of a projection.
In the driving method for a discharge lamp described above, preferably, the second polarity switching period when the predetermined condition is satisfied is set longer than the second polarity switching period when the predetermined condition is not satisfied.
In general, since the melted amount of an electrode tip increases as the polarity switching period increases, a projection formed in the discharge electrode can be made larger. In this case, by forming a larger projection, a discharge electrode can be made suitable for growth of a projection.
In the driving method for a discharge lamp described above, preferably, the predetermined condition is satisfied when a cumulative lighting time of the discharge lamp exceeds a predetermined reference time.
In this case, when the cumulative lighting time of the discharge lamp exceeds the reference time, the first polarity switching period is set to be shorter. Therefore, growth of a projection is accelerated for the electrode that has deteriorated due to the long cumulative lighting time, and excessive growth of a projection is suppressed for the electrode that has not deteriorated yet because the cumulative lighting time is short.
In the driving method for a discharge lamp described above, it is preferable to further include: detecting a deterioration state of the electrode according to the use of the discharge lamp; and determining whether or not the predetermined condition is satisfied on the basis of the deterioration state.
In this case, the first polarity switching period is set to be shorter on the basis of the deterioration state of the electrode. Therefore, growth of a projection is accelerated for the electrode that has deteriorated, and excessive growth of a projection is suppressed for the electrode that has not deteriorated yet.
In the driving method for a discharge lamp described above, preferably, the deterioration state is detected on the basis of a voltage applied between the two electrodes in supplying predetermined power between the two electrodes.
In general, when the electrode deteriorates, the arc length increases. As a result, a voltage applied in supplying the predetermined power rises. Therefore, according to the driving method described above, the deterioration state of the electrode can be detected more easily.
In the driving method for a discharge lamp described above, preferably, an absolute value of a discharge current supplied to the discharge lamp at a rear end of a same polarity period for which the polarity is uniformly maintained is set larger than an absolute value of an average discharge current in the same polarity period.
In this case, since the absolute value of the discharge current at the rear end of the same polarity period is set larger than the absolute value of the average discharge current, the temperature of the discharge electrode when the discharge electrode switches from an anode to a cathode rises. Usually, since a projection grows when the discharge electrode switches from the anode to the cathode, the growth of the projection can be further accelerated.
In the driving method for a discharge lamp described above, preferably, the discharge lamp has a condition in which an operating temperature of one of the two electrodes is higher than that of the other electrode, and an anode duty ratio in the one electrode is set to be lower than that in the other electrode.
In this case, the anode duty ratio in the one electrode whose operating temperature increases is set to be lower than that in the other electrode. Accordingly, the temperature of the one electrode and the temperature of the other electrode can be set to temperatures suitable for growth of a projection.
In the driving method for a discharge lamp described above, preferably, the discharge lamp has a reflecting mirror that reflects light emitted between the electrodes toward the other electrode side.
By providing the reflecting mirror, heat radiation from the electrode on a side at which the reflecting mirror is provided can be prevented. In this case, the temperature of the one electrode from which heat radiation is prevented by the reflecting mirror and the temperature of the other electrode from which heat radiation is not prevented can be set to temperatures suitable for growth of a projection.
In addition, the invention may also be realized in various forms. For example, the invention may be realized as a driving device for a discharge lamp, a light source device using a discharge lamp and a control method thereof, and an image display device using the light source device.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention will be described through examples in the following order.
The light source device 100 has a light source unit 110 to which a discharge lamp 500 is attached and a discharge lamp driving device 200 that drives the discharge lamp 500. The discharge lamp 500 receives power from the discharge lamp driving device 200 to emit light. The light source unit 110 emits discharged light of the discharge lamp 500 toward the illumination optical system 310. In addition, the specific configurations and functions of the light source unit 110 and discharge lamp driving device 200 will be described later.
The light emitted from the light source unit 110 has uniform illuminance by the illumination optical system 310, and the light emitted from the light source unit 110 is polarized in one direction by the illumination optical system 310. The light which has the uniform illuminance and is polarized in one direction through the illumination optical system 310 is separated into color light components with three colors of red (R), green (G), and blue (B) by the color separation optical system 320. The color light components with three colors separated by the color separation optical system 320 are modulated by the corresponding liquid crystal light valves 330R, 330G, and 330B, respectively. The color light components with three colors modulated by the liquid crystal light valves 330R, 330G, and 330B are mixed by the cross dichroic prism 340 to be then incident on the projection optical system 350. When the projection optical system 350 projects the incident light onto a screen (not shown), an image as a full color image in which images modulated by the liquid crystal light valves 330R, 330G, and 330B are mixed is displayed on the screen. In addition, although the color light components with the three colors are separately modulated by the three liquid crystal light valves 330R, 330G, and 330B in the first example, modulation of light may also be performed by one liquid crystal light valve provided with a color filter. In this case, the color separation optical system 320 and the cross dichroic prism 340 may be omitted.
The discharge lamp 500 is formed by bonding a discharge lamp body 510 and an auxiliary reflecting mirror 520, which has a spherical reflecting surface, with an inorganic adhesive 522. The discharge lamp body 510 is formed of a glass material, such as quartz glass. Two discharge electrodes 532 and 542 formed of an electrode material using high-melting-point metal, such as tungsten, two connecting members 534 and 544, and two electrode terminals 536 and 546 are provided in the discharge lamp body 510. The discharge electrodes 532 and 542 are disposed such that tips thereof face each other in a discharge space 512 formed in the middle of the discharge lamp body 510. Rare gas or gas containing mercury or a metal halogen compound is injected as a discharge medium into the discharge space 512. The connecting member 534 is a member that electrically connects the discharge electrode 532 with the electrode terminal 536, and the connecting member 544 is a member that electrically connects the discharge electrode 542 with the electrode terminal 546.
The electrode terminals 536 and 546 of the discharge lamp 500 are connected to the discharge lamp driving device 200. The discharge lamp driving device 200 supplies a pulsed alternating current (AC pulse current) to the electrode terminals 536 and 546. When the AC pulse current is supplied to the electrode terminals 536 and 546, arc AR occurs between the tips of the two discharge electrodes 532 and 542 in the discharge space 512. The arc AR makes light emitted from the position, at which the arc AR has occurred, toward all directions. The auxiliary reflecting mirror 520 reflects light, which is emitted in a direction of one discharge electrode 542, toward the main reflecting mirror 112. The degree of parallelization of light emitted from the light source unit 110 can be further increased by reflecting the light emitted in the direction of the discharge electrode 542 toward the main reflecting mirror 112 as described above. Moreover, in the following description, the discharge electrode 542 on a side where the auxiliary reflecting mirror 520 is provided is also referred to as the ‘auxiliary mirror side electrode 542’, and the other discharge electrode 532 is also referred to as the ‘main mirror side electrode 532’.
The lighting circuit 220 has an inverter 222 that generates an AC pulse current. The lighting circuit 220 supplies an AC pulse current with constant power (for example, 200 W) to the discharge lamp 500 by controlling the inverter 222 on the basis of a control signal supplied from the driving control unit 210 through the output port 650. Specifically, the lighting circuit 220 controls the inverter 222 to generate a rectangular AC pulse current corresponding to power supply conditions (for example, a frequency and a duty ratio of the AC pulse current) designated by the control signal in the inverter 222. The lighting circuit 220 supplies the AC pulse current generated by the inverter 222 to the discharge lamp 500.
In addition, the lighting circuit 220 is configured to detect a voltage (lamp voltage) between the discharge electrodes 532 and 542 in supplying an AC pulse current with constant power to the discharge lamp 500. In general, as the discharge lamp 500 lights, the discharge electrodes 532 and 542 wear away gradually. Then, the tips become flat. When the tips of the discharge electrodes 532 and 542 become flat, the distance between the discharge electrodes 532 and 542 increases. Then, when the discharge lamp 500 deteriorates to cause the discharge electrode 532 to wear away, the voltage (lamp voltage) between the discharge electrodes 532 and 542 required for driving the discharge lamp 500 with the constant power rises. Therefore, a deterioration state of the discharge lamp 500 can be detected by detecting the lamp voltage. When the discharge electrodes 532 and 542 wear away to make the tips flat, the arc occurs from random positions of the flat portions. As a result, when the tips of the discharge electrodes 532 and 542 become flat, so-called arc jump that the arc occurrence position moves occurs.
The anode duty ratio modulating unit 612 of the driving control unit 210 modulates the duty ratio of the AC pulse current within a modulation period (for example, 200 seconds) set beforehand.
In the example shown in
As is apparent from
Furthermore, in the first example, the anode duty ratio Das of the auxiliary mirror side electrode 542 decreases for every step time Ts in the first half of the modulation period Tm and increases for every step time Ts in the second half. However, the change pattern of the anode duty ratios Das and Dam is not necessarily limited thereto. For example, the anode duty ratio Das of the auxiliary mirror side electrode 542 may be made to monotonically increase or monotonically decrease within the modulation period Tm. However, it is more preferable to make the amount of change in the anode duty ratios Das and Dam for every step time Ts constant as shown in
The driving frequency modulating unit 614 of the driving control unit 210 (
As shown in
In addition, as shown in
As described above, the driving frequency f in each of the periods T1 and T3 for which the anode duty ratio Das is set to the maximum value or the minimum value is set to ½ of that in each of the periods T2 and T4 for which the anode duty ratio Das is set to the reference value (40%). Accordingly, as shown in
As shown in
Thus, since the temperature of the auxiliary mirror side electrode 542 rises when the auxiliary mirror side electrode 542 is in the anode state, a melted portion caused by melting of an electrode material is formed in the projection 548 provided in the auxiliary mirror side electrode 542. Then, when the polarity of the auxiliary mirror side electrode 542 changes from the anode to the cathode, the temperature of the auxiliary mirror side electrode 542 falls and the melted portion formed on the tip of the projection 548 starts to be solidified. Thus, since the melted portions are formed in the projections 538 and 548 and the formed melted portions are solidified, the projections 538 and 548 are maintained in the protruding shapes protruding toward the opposite electrodes, respectively.
As described above, since the temperature of the auxiliary mirror side electrode 542 rises while the auxiliary mirror side electrode 542 is in the anode state and falls while the auxiliary mirror side electrode 542 is in the cathode state, the temperature of the auxiliary mirror side electrode 542 rises as the anode duty ratio Das increases. Therefore, in a state where the anode duty ratio Das is high, a time until a melted portion is solidified after the auxiliary mirror side electrode 542 changes from the anode state to the cathode state becomes long. As a result, the shape of a projection becomes flatter than that of the melted portion formed in the anode state. Moreover, in a state where the anode duty ratio Das is low, a time until a melted portion is formed after the auxiliary mirror side electrode 542 changes from the cathode state to the anode state becomes long. For this reason, a melted portion with a desirable shape is difficult to be formed.
On the other hand, in the first example, the driving frequency f is set high in a period for which the anode duty ratio Das of the auxiliary mirror side electrode 542 has an intermediate value (40%) of the duty ratio modulation range (20% to 70%). Accordingly, growth of the long and narrow projection 548b is accelerated from the central portion of the long and narrow melted portion MRb. Moreover, the driving frequency f is set low in a state where the anode duty ratio Das is high. Accordingly, formation of the larger projection 548a is accelerated. Thus, since formation of the large projection and growth of the long and narrow projection are performed, the projection 548 extends toward the opposite main mirror side electrode 532.
Furthermore, as shown in
Furthermore, although the driving frequency f is modulated in a stepwise manner in the first example, it is not necessary to modulate the driving frequency f in the stepwise manner. However, by modulating the driving frequency f in the stepwise manner like the first example, the large projection 548a is formed and then the formed projection sequentially changes to the long and narrow shape. Accordingly, since the large projection deforms to have a long and narrow in a sequential manner, the formed projection has a preferable shape, such as a conical shape or a cylindrical shape. Thus, since the occurrence position of arc is stabilized by making the formed projection have a preferable shape, it is more preferable to modulate the driving frequency f in a stepwise manner.
Thus, in the first example, the driving frequency f is set high in the period for which the anode duty ratio Das has an intermediate value and is set low in the period for which the anode duty ratio Das is high. Therefore, since the projection extends toward the opposite discharge electrode to suppress an increase in the lamp voltage of the discharge lamp 500, the discharge lamp 500 can be used over a longer period of time.
The frequency modulation pattern setting unit 616 changes a modulation pattern of a driving frequency (hereinafter, simply referred to as a ‘modulation pattern’), which is set within a modulation period, on the basis of a deterioration state of the discharge lamp 500. Specifically, the CPU 610a acquires, through the input port 660, a lamp voltage as a parameter indicating the deterioration state of the discharge lamp 500. The frequency modulation pattern setting unit 616 sets a modulation pattern of a driving frequency in the driving frequency modulating unit 614 on the basis of the lamp voltage acquired as described above. The driving frequency modulating unit 614 controls the lighting circuit 220 such that the driving frequency changes according to a modulation pattern set by the driving frequency modulation pattern setting unit 616.
In step S110, the frequency modulation pattern setting unit 616 acquires a lamp voltage that the CPU 610 has acquired through the input port 660. Then, in step S120, the frequency modulation pattern setting unit 616 selects a modulation pattern on the basis of the acquired lamp voltage. Specifically, the frequency modulation pattern setting unit 616 selects a modulation pattern with reference to data that is stored in the ROM 620 or the RAM 630 and matches a range of a lamp voltage with a modulation pattern. In step S130, the frequency modulation pattern setting unit 616 sets the selected modulation pattern in the driving frequency modulating unit 614. Then, the driving frequency is modulated by the pattern set according to the lamp voltage. After step S130, the control returns to step S110 and the processing of steps S110 to S130 is repeatedly executed.
When the lamp voltage Vp rises gradually with the use of the discharge lamp 500, the modulation pattern changes from the first modulation pattern shown in
In the second example, the driving frequency f in the periods T2 and T4 for which the anode duty ratio Das of the auxiliary mirror side electrode 542 is set to the intermediate value is set high as the lamp voltage Vp rises.
Generally, since the shape of the long and narrow projection 538b shown in
Accordingly, when the discharge electrodes 532 and 542 wear away to cause the lamp voltage Vp to rise, extension of a projection is accelerated and an increase in the lamp voltage Vp is suppressed. On the other hand, when the discharge electrodes 532 and 542 do not wear away yet and the lamp voltage Vp is low, extension of a projection is suppressed and an excessive decrease in the lamp voltage Vp is suppressed. Thus, in the second example, an increase in the lamp voltage Vp occurring as the discharge electrodes 532 and 542 wear away is suppressed, and an excessive decrease in the lamp voltage Vp in a state where the operating time of the discharge lamp 500 is short is suppressed. As a result, the discharge lamp 500 can be used over a longer period of time. Moreover, also in the second example, modulation of the driving frequency f is performed in a stepwise manner. Accordingly, similar to the first example, a projection with a desirable shape is formed and the arc occurrence position is stabilized.
In addition, a modulation pattern different from those shown in
In the third example, the driving frequency f is set high in the periods T1 and T3 for which the anode duty ratios Das and Dam are set to the maximum values. In general, when the driving frequency f increases, the discharge electrodes 532 and 542 become difficult to melt even if the anode duty ratios Das and Dam are increased. Accordingly, if the driving frequency f is increased in a state where the anode duty ratios Das and Dam are high, melted states of the discharge electrodes 532 and 542 become similar to those in a case where the anode duty ratios Das and Dam are set to intermediate values. In addition, by maintaining the melted states of the projections 538 and 548 (
Thus, in the third example, deformation of the discharge electrodes 532 and 542 and the projections 538 and 548 is suppressed in a state where the lamp voltage Vp is high. As a result, deterioration of the discharge lamp 500 caused by deformation of the discharge electrodes 532 and 542 or the projections 538 and 548 is suppressed. Moreover, in a state where the lamp voltage Vp is low, extension of a projection is suppressed and an excessive decrease in the lamp voltage Vp is suppressed. As a result, the discharge lamp 500 can be used over a longer period of time. Moreover, also in the third example, modulation of the driving frequency f is performed in a stepwise manner. Accordingly, similar to the first and second examples, a projection with a desirable shape is formed and the arc occurrence position is stabilized.
As shown in
Accordingly, when the driving frequency f is low as shown in
In addition, when the driving frequency is high as shown in
Thus, the lamp current Ipv in the fourth example is larger at the rear end of the anode period Ta than at the front end of the anode period Ta. In addition, the lamp current Ipv is smaller at the rear end of the cathode period Tc than at the front end of the cathode period Tc. In other words, an absolute value of the lamp current Ipv at the rear ends of the periods Ta and Tc for which the polarity is uniformly maintained is larger than that of the lamp current Ipv at the front ends of the periods Ta and Tc. Accordingly, in the fourth example, the projections 538 and 548 of the discharge electrodes 532 and 542 become large and extension of the projections 538 and 548 is further accelerated. As a result, an increase in the lamp voltage is further suppressed.
Furthermore, in the fourth example, a non-rectangular waveform is used as a driving waveform regardless of whether a driving frequency is high or low.
However, it may be possible to use a rectangular wave as the lamp current Ipv when the driving frequency is low and to change the driving waveform from the rectangular wave to the non-rectangular wave only when the driving frequency is high.
Specifically, it may be possible to use a rectangular wave as a driving waveform when the driving frequency is less than a predetermined reference frequency (for example, 400 Hz) and to use a non-rectangular wave as a driving waveform when the driving frequency is equal to or larger than the reference frequency. More specifically, in the first example, it may be possible to set a maximum value of the driving frequency f to 400 Hz and to use a non-rectangular wave in a period for which the driving frequency f is set to 400 Hz. In the second example, it may be possible to use a non-rectangular wave in the periods T2 and T4 of the third modulation pattern shown in
Thus, by using a rectangular wave when the driving frequency is low and using a non-rectangular wave when the driving frequency is high, extension of a projection can be accelerated and a scroll noise, which occurs due to a change in the amount of light according to the change in the lamp current Ipv during the periods Ta and Tc, can be suppressed.
Furthermore, in this case, it is preferable to make an average value of the lamp current Ipv, which is a non-rectangular wave, almost equal to that of the lamp current Ipc, which is a rectangular wave, in each of the periods Ta and Tc as shown in
Although the waveform obtained by superimposing a lamp wave on a rectangular wave is used as a driving waveform in the fourth example, various driving waveforms different from that shown in
A first modification of a driving waveform shown in
Thus, various waveforms may be used as driving waveforms. In general, it is possible to use any waveform in which an absolute value of the lamp current Ipv at the rear ends of the periods Ta and Tc is larger than that of an average lamp current (that is, the lamp current Ipc) of the periods Ta and Tc.
In addition, the invention is not limited to the above-described examples or embodiments, but various modifications may be made within the scope without departing from the subject matter or spirit of the invention. For example, the following modifications may also be made.
A deterioration state of the discharge lamp 500 is detected using the lamp voltage in the second and third examples. However, the deterioration state of the discharge lamp 500 may also be detected in other methods. For example, the deterioration state of the discharge lamp 500 may be detected on the basis of occurrence of the arc jump caused by flattening of the projections 538 and 548 (
In the second and third examples, the lamp voltage, that is, the deterioration state of the discharge lamp 500 is detected and the maximum value of the driving frequency f is increased on the basis of the detection result as shown in
In the above examples, the liquid crystal light valves 330R, 330G, and 330B are used as light modulating units in the projector 1000 (
The entire disclosure of Japanese Patent Application No. 2008-067109, filed Mar. 17, 2008 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2008-067109 | Mar 2008 | JP | national |
Number | Name | Date | Kind |
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6815907 | Riederer | Nov 2004 | B2 |
20070228996 | Sugaya | Oct 2007 | A1 |
20080024853 | Tanaka et al. | Jan 2008 | A1 |
Number | Date | Country |
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2004-525496 | Aug 2004 | JP |
WO-02091806 | Nov 2002 | WO |
Number | Date | Country | |
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20090236998 A1 | Sep 2009 | US |