Driving systems of AC motor

Abstract

An AC motor control apparatus that is applicable to commonly used PM motors and capable of detecting the magnetic pole position with simple algorithm. The AC motor control apparatus comprises an inverter for applying arbitrary AC power to an AC motor and a controller for sending a control signal to the inverter. The controller comprises a ripple current generator for supplying a ripple current to the AC motor and a magnetic pole position estimator. The magnetic pole position estimator observes at least two current values of the ripple current for both positive and negative sides of the ripple current to estimate the magnetic pole position of the AC motor.

Description

FIELD OF THE INVENTION

[0001] The present invention relates to AC motor control apparatus and AC motor systems that realize the control of motor operation without using a sensor to detect an electrical angular position.

BACKGROUND OF THE INVENTION

[0002] Prior art of controlling a synchronous motor without detecting an electrical angular position is disclosed in, for example, JP-A No. 2002-78392 (hereinafter referred to as Japanese Patent Document 1) which relates to a method for estimating the position of a magnetic pole within the synchronous motor.

[0003] JP-A No. 2001-95215 (hereinafter referred to as Japanese Patent Document 2) discloses effects of magnetic saturation occurred locally in a stator of a permanent magnet synchronous motor (PM motor).

[0004] The method according to Japanese Patent Document 1 comprises the steps of applying voltage pulses to the synchronous motor in the directions of two axes perpendicular to each other, measuring the amplitudes of the current pulses generated in the directions of both axes, and estimating the magnetic pole position, based on the measurements. In this method, by applying approximation to a relation between the generated currents and the estimated magnetic pole position, compatibility between the number of times of applying the voltage pulses and the accuracy of the estimation is achieved.

[0005] However, with regard to the change in ripple components of the above currents due to magnetic saturation, Japanese Patent Document 1 makes an assumption as will be described below. FIGS. 14A to 14C show a relation between permanent magnet flux φm and the generated current Idc, which is assumed by Japanese Patent Document 1. FIG. 14A shows a dc axis and the direction of permanent magnet flux φm inside the motor; FIG. 14B shows a relation between the current Idc and the primary flux φld; and FIG. 14C is a schematic diagram showing the waveform of the current Idc. Here, it is supposed that the dc axis along which the voltage pulses are applied is aligned with the direction of permanent magnet flux φm inside the motor as shown in FIG. 14A. When the direction of the current Idc is aligned with the direction of permanent magnet flux φm, the current Idc generates flux in the same direction as the direction of permanent magnet flux φm, which acts to accelerate magnetic saturation of the motor core. At this time, inductance Lds0 is smaller than inductance Ld0 that would be measured if the direction of the current Idc is opposite to the direction of permanent magnet flux φm, and the current Idc changes as shown in FIG. 14C.

[0006] However, in the case that magnetic saturation occurred locally in the stator of the PM motor has an effect as described in Japanese Patent Document 2, the assumption by Japanese Patent Document 1 is not always true, depending on the magnitude of the current Idc, and there is a possibility of a major error in estimating the magnetic pole position. The effect of the local magnetic saturation depends on the PM motor structure and can be reduced relatively by increasing the current Idc, but may be restricted by a controller that drives the motor.

SUMMARY OF THE INVENTION

[0007] An object of the invention is to provide an AC motor control apparatus and an AC motor system that are capable of estimating the magnetic pole position with accuracy.

[0008] One feature of the present invention resides in an AC motor control apparatus comprising a controller which sends a control signal to an inverter which supplies arbitrary AC power to an AC motor, the controller comprising a ripple current generator for supplying a ripple current to the AC motor and a magnetic pole position estimator, wherein the magnetic pole position estimator observes at least two current values of the ripple current for both positive and negative sides of the ripple current to estimate the magnetic pole position of the AC motor.

[0009] Other features of the present invention are set forth in the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] FIG. 1 is a system structural diagram according to a preferred embodiment 1 of the present invention.

[0011] FIG. 2 is a configuration diagram of a magnetic pole position estimator according to embodiment 1 of the present invention.

[0012] FIGS. 3A to 3I show waveform timing charts to explain controller operation according to embodiment 1 of the present invention.

[0013] FIG. 4A shows an internal view of the motor to control; FIG. 4B shows a current-flux relation; and FIG. 4C shows the waveform of the current in order to explain a relation between magnetic saturation and ripple current if a magnetic pole axis is aligned with the estimated axis.

[0014] FIG. 5 is a waveform timing chart to explain controller operation according to a preferred embodiment 2 of the present invention.

[0015] FIG. 6 is a waveform timing chart to explain controller operation according to a preferred embodiment 3 of the present invention.

[0016] FIG. 7 is a waveform timing chart to explain controller operation according to a preferred embodiment 4 of the present invention.

[0017] FIG. 8 is a system structural diagram according to a preferred embodiment 5 of the present invention.

[0018] FIG. 9 is a configuration diagram of a magnetic pole position estimator according to embodiment 5 of the present invention.

[0019] FIG. 10 is a waveform timing chart to explain controller operation according to embodiment 5 of the present invention.

[0020] FIG. 11 is a system structural diagram according to a preferred embodiment 6 of the present invention.

[0021] FIG. 12 is a configuration diagram of a magnetic pole position estimator according to embodiment 6 of the present invention.

[0022] FIG. 13 is a flowchart to explain controller operation according to embodiment 7 of the present invention.

[0023] FIG. 14A shows an internal view of the motor to control; FIG. 14B shows a current-flux relation; and FIG. 14C shows the waveform of the current in order to explain a relation between magnetic saturation and ripple current for a case where a magnetic pole axis is aligned with the estimated axis, which is assumed in prior art.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0024] (Embodiment 1)

[0025] FIG. 1 shows a system structural diagram of a preferred embodiment 1 of the present invention. This system has a controller 1 for controlling the motor, an inverter 2 for driving the motor, and a three-phase AC motor 3. The controller 1 includes means for changing voltage applied to a dc axis that is an estimated magnetic pole axis inside the motor 3 and means for observing current flowing across the motor to estimate the magnetic pole position inside the motor, based on a positive period and a negative period of the ripple components of the observed current.

[0026] Concretely, the controller 1 is comprised of a current detector 4 for detecting current flowing across the motor 3, a dq converter 5 for performing coordinate conversion from current values into corresponding values on dc and qc axes of rotation coordinates the controller, a vector controller 6 for controlling the speed or torque of the motor 3, an integrator 7 for integrating electrical angular frequency ω1 of the motor 3 to calculate an electrical angular position (phase) θdc, a dq inverse converter 8 for performing coordinate conversion from voltage commands Vdc* and Vqc* on the dc and qc axes into three-phase voltage commands, a PWM generator 9 for generating pulses to control the inverter 2, based on a three-phase voltage command, an adder 10 for adding signals, a ripple current generator 11 for applying a voltage signal to generate a ripple current, a magnetic pole position estimator 12 for calculating a position error Δθ (a difference angle between actual magnetic pole position and the magnetic pole position that the controller assumed) which is a feature of the present invention, a gain corrector 13 for correcting the electrical angular position θdc, based on the position error Δθ, and an adder 14 for correcting the magnetic pole position inside the controller, based on the magnetic pole position estimator.

[0027] Then, the operation principle of embodiment 1 is discussed. The vector controller 6 performs calculation to control the speed or torque of the motor 3. Three-phase current values detected by the current detector 4 are converted by the coordinate converter 5 into corresponding values Idc and Iqc on the dc and qc axes of the coordinates of rotation inside the controller. The vector controller 6 calculates and outputs values of voltages Vdc0* and Vqc0* to be applied to the motor 3 to give a predetermined value of the Idc component in the direction along which the magnetic pole of the motor exists and a predetermined value of the Iqc component in the direction perpendicular to the above direction. These voltage commands are converted again into three-phase AC voltage quantities which are further converted by the PWM generator 9 into pulse signals to cause the inverter 2 to perform switching operation. The inverter 2 is driven by the signals from the PWM generator 9 to apply voltages corresponding to the voltage commands calculated in the controller 1 to the motor 3.

[0028] If the phase (position) θ of the magnetic pole of the motor 3 can be detected directly by a magnetic pole position detector, the detected three-phase current values can be coordinate converted, based on the detected phase. An exciting current component Idc and a torque current component Iqc can therefore be obtained. The vector controller 6 controls these two current components separately and has a torque current command and an exciting current command to give desired speed and torque of the motor 3. The vector controller 6 changes the values of voltages Vdc0* and Vqc0* to make the detected Idc and Iqc values equal to these command values.

[0029] As described above, it is necessary to detect the magnetic pole position inside the motor to perform vector control. The motor driving system according to the present invention is arranged to detect the magnetic pole position inside the motor without using the magnetic pole position detector (sensor).

[0030] Next, the magnetic pole position estimator which is a feature of embodiment 1 is explained.

[0031] FIG. 2 shows a configuration example of the magnetic pole position estimator 12. FIG. 3 shows waveform timing charts to explain the operation of magnetic pole position estimator 12 when the ripple current generator 11 gives a voltage command Vhd*. Here, it is assumed that the three-phase AC motor 3 is now in a stop state, and the dc axis phase is in a U phase of the stator of the three-phase AC motor 3 in the initial state, and the inverter output undergoes pulse width modulation. Here, FIG. 3A shows a PWM triangular carrier and it is assumed that one cycle of calculating operation is a half carrier waveform period.

[0032] In embodiment 1, the voltage command Vhd* shown in FIG. 3B is a rectangular waveform voltage whose period is double the PWM triangular carrier waveform period. At this time, the Vhd* voltage is converted into three-phase AC voltage quantities, namely, U, V, and W phase voltage commands Vhu*, Vhv*, and Vhw*, delayed by a half waveform period of the PWM triangular carrier corresponding to one cycle of calculating operation of the controller, as shown in FIGS. 3B-2 and 3B-3. Furthermore, the U, V and W voltage commands undergoes pulse width modulation into U, V, and W phase voltages which are output as shown in FIGS. 3C, 3D, and 3E, respectively.

[0033] These voltage outputs generate a ripple current in the three-phase AC motor. FIG. 3F shows a dc axial current Idc output from the coordinate converter. Values of the current are detected at timing marked with dots on the waveform shown in FIG. 3F. At this time, two pair of different absolute values for both the positive polarity and the negative polarity of the current are obtained, namely, ΔIdcp1 and ΔIdcp2 for a positive half wave and ΔIdcn1 and ΔIdcn2 for a negative half wave.

[0034] Using a delayer 121 and a subtracter 122, the magnetic pole position estimator calculates a one step difference value ΔIdc for the obtained current values. The one step difference value ΔIdc output from the subtracter 122 is shown in FIG. 3G. Here, an operation delay occurs by one cycle of detecting the current values. From this one step difference value ΔIdc, an absolute value calculator 123 obtains its absolute value |ΔIdc|. On the other hand, a current polarity calculator 124 obtains a current polarity signal Sp that indicates the polarity of the generated dc axial current Idc, based on the voltage command Vhd*. This signal Sp should be preferably a rectangular waveform signal that changes in time with a signal having a delay time equal to the sum of a delay for one cycle of calculating operation of the controller to output the pulse width modulated voltages, a delay for one cycle of detecting the current values to calculate the one step difference value ΔIdc, and a delay for a quarter waveform period of the ripple current shown in FIG. 3F, relative to the voltage command Vhd*. In the instance of embodiment 1, the current polarity signal Sp is obtained by delaying the voltage command Vhd* by one cycle of detecting the current values and inverting its polarity, as shown in FIG. 3H.

[0035] A current variation calculator 125 calculates |ΔIdcp′| and |ΔIdcn′| in the following equation (1) by following a procedure that will be described below.

[0036] [Equation 1]

ΔIdcp′=ΔIdcp2−ΔIdcp1, ΔIdcn′=ΔIdcn2−ΔIdcn1  (1)

[0037] First, the current polarity signal Sp is multiplied to the absolute value |ΔIdc|. As a result, a signal including |ΔIdcp′| and |ΔIdcn′| is generated, as shown in FIG. 31. Then, values are extracted from the waveform of FIG. 31 at timing marked with black triangles. Timing marked with the black triangles should be in the center between two successive points at which the polarity of the current polarity signal Sp changes. The magnetic pole position estimator 12 calculates the position error Δθ, based on the thus obtained |ΔIdcp′| and |ΔIdcn′|.

[0038] Next, the operation principle of estimating the magnetic pole position in embodiment 1 is discussed. FIG. 4 shows a relation between permanent magnets inside the motor and the dc axial current Idc generated. FIG. 4A shows the dc axis and the direction of permanent magnet flux φm inside the motor; FIG. 4B is a schematic diagram showing a relation between the dc axial current Idc and the primary flux φld; and FIG. 4C shows the waveform of the dc axial current Idc. In the following, it is assumed that the dc axis is aligned with the direction of permanent magnet flux φm inside the motor as shown in FIG. 4A.

[0039] Under the effect of the permanent magnet flux φm, the dc axial current Idc changes asymmetrically with regard to its polarity. This is because the permanent magnet flux φm causes the change of inductance (L∝dI/dt) with regard to the polarity of the dc axial current Idc. Here, when inductance in the positive direction of the dc axis is denoted by Lds0 and inductance in the negative direction of the dc axis is denoted by Ld0, there is a relation Lds0<Ld0.

[0040] Meanwhile, if the dc axial current Idc is small, the inductance is more easily affected by, for example, the stator structure of the motor. Then the inductance becomes Lds1 in the positive direction of the dc axis and Lds2 in the negative direction of the dc axis. In FIG. 4B, it is assumed that Ld0>Lds2 and Lds1>Lds0.

[0041] When the dc axial current Idc is small (ΔIdcn1<Idc<ΔIdcp1), Idc changes, depending on Lds1 in the positive direction of the dc axis, and Lds2 in the negative direction of the dc axis. When the dc axial current Idc becomes large (Idc<ΔIdcn1 or ΔIdcp1<Idc), Idc changes, depending on Lds0 in the positive direction of the dc axis, and Ld0 in the negative direction of the dc axis.

[0042] Lds0 and Ld0 of the inductances are necessary to estimate the position error Δθ. However, actually detected quantities ΔIdcp2 and ΔIdcn2 of the dc axial current Idc involve the effect of Lds0 and Lds1 Δ and the effect of Ld0 and Lds2, respectively. The relation between the waveform of the dc axial current Idc and the detected current values ΔIdcp1, ΔIdcn1, ΔIdcp2, and ΔIdcn2 is shown in FIG. 4C. Then, ΔIdcp′| and |ΔIdcn′| are obtained, according to the equations of |ΔIdcp′| and |ΔIdcn′|, respectively. |ΔIdcp′| is obtained as a component of the dc axial current Idc which changes depending on Lds0. IΔIdcn′| is obtained as a component of the dc axial current Idc which changes depending on Ld0. Thus, the effect of inductance variation due to the permanent magnet flux φm can be extracted as change in the dc axial current Idc.

[0043] By the way, with respect to |ΔIdcp′| and |ΔIdcn′| and position error Δθ, approximation like, for example, equation (2) below, may be applied.

[0044] [Equation 2]

|ΔIdcp′|−|ΔIdcn′|∝cos(Δθ)  (2)

[0045] If this approximation is applied, the range of estimated position error Δθ is within ±π/2.

[0046] According to embodiment 1, the accuracy of estimating the position error Δθ can be enhanced without being affected by inductance variation due to the stator structure of the motor.

[0047] (Embodiment 2)

[0048] In embodiment 1, timing to detect the current values must be synchronous with peak and intermediate values of the PWM triangular carrier, as shown in FIG. 3. However, software processing may be complicated to generate timing synchronous with the intermediate values of the PWM triangular carrier.

[0049] Thus, in a preferred embodiment 2 of the present invention, the overall system structure is the same as that shown in FIG. 1 is applied as well, but the voltage command Vhd* has a pulse period that is four times the PWM triangular carrier waveform period, as is shown in FIG. 5B. The magnetic pole position estimator 12 operates in the same way as that of embodiment 1 except that the current polarity signal Sp with polarity opposite to that of the Vhd* is obtained. At this time, timing to detect the current values is synchronous with the peak values of the PWM triangular carrier, as indicated by the dots on the waveform of FIG. 5F. Therefore, according to embodiment 2, the current values can simply be detected at timing synchronous with the peak values of the PWM triangular carrier and it is easy to generate timing to detect the current values.

[0050] Furthermore, in embodiment 2, if the Vhd* pulse period is defined as 2n (n is an integer of 2 or greater) times the PWM triangular carrier waveform period, then the waveform period of the dc axial current Idc is 4n times the half waveform period of the PWM triangular carrier. Thus, n or less than n different absolute values for positive and negative sides of the dc axial current Idc can be obtained by detecting the current values at timing synchronous with the peak values of the PWM triangular carrier.

[0051] (Embodiment 3)

[0052] In a preferred embodiment 3 of the present invention, the overall system structure is the same as that shown in FIG. 1, but the voltage command Vhd* with a pulse period that is four times the PWM triangular carrier waveform period. The voltage Vhd* is a stepwise waveform such that its amplitude changes in two steps Vhd1 and Vhd2, as shown in FIG. 6B. For example, while keeping the average (Vhd1+Vhd2)/2 of the amplitude of Vhd* constant, by changing the values of Vhd1 and Vhd2, the values of ΔIdcp1 and ΔIdcn1 can be changed, while the peak values ΔIdcp2 and ΔIdcn2 of the dc axial current Idc remain constant. The values of ΔIdcp1 and ΔIdcn1 in embodiment 2 of the present invention correspond to those obtained when Vhd1=Vhd2 in embodiment 3. However, in embodiment 3, a ratio between Vhd1 and Vhd2 can be selected arbitrarily and, therefore, the values of ΔIdcp1 and ΔIdcn1 can be set in order not to be affected by inductance variation due to the stator structure, while the peak values ΔIdcp2 and ΔIdcn2 of the dc axial current Idc remain unchanged.

[0053] Therefore, according to embodiment 3, the accuracy of estimating the position error Δθ can be enhanced without increasing the dc axial current Idc.

[0054] As is the case in embodiment 2, n or less than n different absolute values for positive and negative sides of the dc axial current Idc can be obtained by setting the Vhd* pulse period 2n (n is an integer of 2 or greater) times the PWM triangular carrier waveform period.

[0055] (Embodiment 4)

[0056] In a preferred embodiment 4 of the present invention, the overall system structure is the same as that shown in FIG. 1, but the magnetic pole position estimating operation is divided into two phases: first phase and second phase as shown in FIGS. 7A to 7I. The voltage command Vhd* consists of two rectangular waveform voltages with different amplitudes which are applied in two phases, respectively. Specifically, as is shown in FIG. 7B, Vhd* with amplitude of Vhd1′ is applied in the first phase and Vhd* with amplitude of Vhd2′ is applied in the second phase. The pulse period of Vhd* is two times the PWM angular carrier waveform period in each phase. Timing to detect the values of the dc axial current Idc is synchronous with the peak values of the PWM triangular carrier, as indicated by the dots on the waveform of FIG. 7F. The current values ΔIdcp1 and ΔIdcn1 are to be detected in the first phase and the current values ΔIdcp2 and ΔIdcn2 are to be detected in the second phase.

[0057] In embodiment 4, as is shown in FIG. 71, the product of multiplication of the current polarity signal Sp by the absolute value |ΔIdc1 does not involve information of |ΔIdcp′| and |ΔIdcn′|. However, the maximum values ΔIdcp1, ΔIdcn1, ΔIdcp2, and ΔIdcn2 of the dc axial current Idc in each phase are detected. Accordingly, the current variation calculator 125 operates as follows: the current variation calculator 125 obtains ΔIdcp1 and ΔIdcn1 in the first phase and ΔIdcp2 and ΔIdcn2 in the second phase as the products of multiplication of the current polarity signal Sp by the absolute value |ΔIdcp′| and, upon the completion of both the first and second phases, it obtains |ΔIdcp′| and IΔIdcn′|.

[0058] In embodiment 4, Vhd1′ and Vhd2′ can be set separately. By setting the values of ΔIdcp1 and ΔIdcn1 not to be affected by inductance variation due to the stator structure, while the peak values ΔIdcp2 and ΔIdcn2 of the dc axial current Idc remain unchanged, the accuracy of estimating the position error Δθ can be enhanced without increasing the dc axial current Idc. ΔIdcp1 and ΔIdcn1 are equal to the positive and negative peak values of the dc axial current Idc in the first phase and ΔIdcp2 and ΔIdcn2 are equal to such values in the second phase. Thus, ΔIdcp1, ΔIdcn1, ΔIdcp2, and ΔIdcn2 may be used as detected values for the positive and negative sides of the current without calculating the one step difference value and ΔIdcp′ and ΔIdcn′ can be obtained by equation (1). In this case, calculation processing can be simplified.

[0059] In embodiments 1 through 4, the voltage command Vhd* is a rectangular waveform voltage that alternates between the positive and negative sides of one phase axis (dc axis). In this case, it is possible to estimate the magnetic pole position only in the range of ±π/2 of electrical angles and, an estimation error ±π may exist essentially. Therefore, in order to realize estimation of the magnetic pole position within ±π of electrical angles, it is necessary to use a plurality of the above-mentioned phase axes.

[0060] (Embodiment 5)

[0061] FIG. 8 shows a system structure of a preferred embodiment 5 of the present invention. This system differs from the system of FIG. 1 in that the ripple current generator 11 outputs a dc axis phase command θdc—ini simultaneously with the voltage command Vhd* to cause the voltage change and that θdc—ini is supplied to the input of the adder 14. In this structure, the voltage changes in an arbitrary phase of the motor can be achieved by controlling θdc—ini.

[0062] FIG. 9 is a configuration diagram of the magnetic pole position estimator 12 in embodiment 5. FIGS. 10A to 10J show waveform timing charts to explain the operation of the magnetic pole position estimator 12 when the ripple current generator 11 gives the voltage command Vhd*. In this embodiment, as is shown in FIG. 10J, the dc axis phase command θdc—ini to cause the voltage change is changed by 90 degrees to cause the voltage change in two directions perpendicular to each other. In each of two states that θdc—ini is 0° and that θdc—ini is 90°, the voltage command Vhd* consists of two rectangular waveform voltages with different amplitudes and with pulse period that is double the PWM angular carrier waveform period, which are applied in sequence, as is the case in embodiment 4. This operation is divided into four phases: phase d1 during which θdc—ini is 0° and Vhd* with amplitude of Vhd1′ is applied; phase d2 during which θdc—ini is 0° and Vhd* with amplitude of Vhd2′ is applied; phase q1 during which θdc—ini is 90° and Vhd* with amplitude of Vhd1′ is applied; and phase q2 during which θdc—ini is 90° and Vhd* with amplitude of Vhd2′ is applied.

[0063] In the phase d1, at the start of processing, first, the amplitude of the voltage command Vhd* is set at Vhd1′ and the dc axis phase command θdc—ini to cause the voltage change is set at 0°. Then, the ripple current generator 11 applies the Vhd* for a preset number of cycles. In FIGS. 10A to 10J, the number of cycles is set to 2. At this time, the Vhd* undergoes pulse width modulation into U, V, and W phase voltages which are output as shown in FIGS. 10C, 10D, and 10E, respectively, delayed by a half waveform period of the PWM triangular carrier corresponding to one cycle of calculating operation of the controller. The dc axial current Idc which is generated by these voltage outputs is shown in FIG. 10F. Values of the current are detected at timing marked with dots on the waveform shown in FIG. 10F and current values, ΔIdcp1 for positive half waves and ΔIdcn1 for negative half waves, are obtained. For the thus obtained current values, the one step difference value ΔIdc calculated through the delayer 121 and the subtracter 122 is as shown in FIG. 10G. From ΔIdc, the absolute value calculator 123 obtains its absolute value |ΔIdc|. On the other hand, the current polarity calculator 124 obtains the current polarity signal Sp, based on the voltage command Vhd*. A current amplitude difference calculator 127 which is a feature of embodiment 5 obtains an integrated value PFd—off of difference between amplitude ΔIdcp1 to the positive polarity and amplitude ΔIdcn1 to the negative polarity of the current Idc generated when the rectangular waveform voltage with amplitude of Vhd1′ is applied in the direction that θdc—ini=0°.

[0064] [Equation 3]

PF d — off =∫(|ΔIdcp1|−|ΔIdcn1|)dt  (3)

[0065] After this integrated value is calculated, the processing proceeds to the phase d2.

[0066] In the phase d2, at the start of processing, the amplitude of the voltage command Vhd* is set at Vhd2′ and the dc axis phase command θdc—ini to cause the voltage change is set at 0°. Then, the ripple current generator 11 applies the Vhd* for the preset number of cycles. As is the case of the phase d1, the U, V, and W phase voltages modulated from the Vhd* are output and the dc axial current Idc is generated. The detected current values, ΔIdcp2 for positive half waves and ΔIdcn2 for negative half waves are different from those detected in the phase d1. In this phase d2, the current amplitude difference calculator 127 obtains an integrated value PFd—sig of difference between amplitude ΔIdcp2 to the positive polarity and amplitude ΔIdcn2 to the negative polarity of the current Idc generated when the rectangular waveform voltage with amplitude of Vhd2′ is applied in the direction that θdc—ini=0°.

[0067] [Equation 4]

PF d — sig =∫(|ΔIdcp2|−|ΔIdcn2|)dt  (4)

[0068] After this integrated value is calculated, the processing proceeds to the phase q1.

[0069] In the phase q1, at the start of processing, the amplitude of the voltage command Vhd* is set at Vhd1′ and the dc axis phase command θdc—ini to cause the voltage change is set at 90°. Then, the ripple current generator 11 applies the Vhd* for the preset number of cycles. As is the case of the phase d1, the U, V, and W phase voltages pulse width modulated from the Vhd* are output and the dc axial current Idc is generated. The current values, ΔIqcp1 for positive half waves and ΔIqcn1 for negative half waves are different from those detected in the phase d1. In this phase q1, the current amplitude difference calculator 127 obtains an integrated value PFq—off of difference between amplitude ΔIqcp1 to the positive polarity and amplitude ΔIqcn1 to the negative polarity of the current Idc generated when the rectangular waveform voltage with amplitude of Vhd1′ is applied in the direction that θdc—ini=90°.

[0070] [Equation 5]

PF q — off =∫(|ΔIqcp1|−|ΔIqcn1|)dt  (5)

[0071] After this integrated value is calculated, the processing proceeds to the phase q2.

[0072] In the phase q2, at the start of processing, the amplitude of the voltage command Vhd* is set at Vhd2′ and the dc axis phase command θdc—ini to cause the voltage change is set at 90°. Then, the ripple current generator 11 applies the Vhd* for the preset number of cycles. As is the case of the phase d1, the U, V, and W phase voltages modulated from the Vhd* are output and the dc axial current Idc is generated. The detected current values, ΔIqcp2 for positive half waves and ΔIqcn2 for negative half waves are different from those detected in the phase d1. In this phase q2, the current amplitude difference calculator 127 obtains an integrated value PFq—sig of difference between amplitude ΔIqcp2 to the positive polarity and amplitude ΔIqcn2 to the negative polarity of the current Idc generated when the rectangular waveform voltage with amplitude of Vhd2′ is applied in the direction that θdc—ini=90°.

[0073] [Equation 6]

PF q — sig =∫(|ΔIqcp2|−|ΔIqcn2|)dt  (6)

[0074] The thus obtained PFd—off, PFd—sig, PFq—off, and PFq—sig have the following relations. First, a relation between PFd—off and PFd—sig is expressed as follows:

[0075] [Equation 7] 1$\begin{array}{cc}{\mathrm{PF}}_{\mathrm{d\_sig}}-{\mathrm{PF}}_{\mathrm{d\_off}}=\int \left(\&LeftBracketingBar;\Delta I_{\mathrm{dcp2}}\&RightBracketingBar;-\&LeftBracketingBar;\Delta I_{\mathrm{dcn2}}\&RightBracketingBar;\right)dt-\int \left(\&LeftBracketingBar;\Delta I_{\mathrm{dcp1}}\&RightBracketingBar;-\&LeftBracketingBar;\Delta I_{\mathrm{dcn1}}\&RightBracketingBar;\right)dt=\int \left(\&LeftBracketingBar;\Delta I_{\mathrm{dcp2}}\&RightBracketingBar;-\&LeftBracketingBar;\Delta I_{\mathrm{dcp1}}\&RightBracketingBar;\right)dt-\int \left(\&LeftBracketingBar;\Delta I_{\mathrm{dcn2}}\&RightBracketingBar;-\&LeftBracketingBar;\Delta I_{\mathrm{dcn1}}\&RightBracketingBar;\right)dt=\int \left(\&LeftBracketingBar;\Delta I_{{\mathrm{dcp}}^{\prime }}\&RightBracketingBar;-\&LeftBracketingBar;\Delta I_{{\mathrm{dcn}}^{\prime }}\&RightBracketingBar;\right)dt& \left(7\right)\end{array}$

[0076] PFd—off and PFd—sig are PFq—off and PFq—sig when 90 degree rotation and the voltage change occur by the voltage applied by the ripple current generator 11. Therefore, by applying approximation equation (1) provided in embodiment 1, the following are obtained:

[0077] [Equation 8]

PF d — sig −PF q — off ∝cos(Δθ)  (8)

[0078] [Equation 9]

PF q — sig −PF q — off ∝sin(Δθ)  (9)

[0079] From these, the magnetic pole position estimator 12 estimates the position error Δθ, according to the following equation:

[0080] [Equation 10] 2$\begin{array}{cc}\Delta \theta ={\tan }^{-1}\left(-\frac{{\mathrm{PF}}_{\mathrm{q\_sig}}-{\mathrm{PF}}_{\mathrm{q\_off}}}{{\mathrm{PF}}_{\mathrm{d\_sig}}-{\mathrm{PF}}_{\mathrm{d\_off}}}\right)& \left(10\right)\end{array}$

[0081] Using this equation (10), a position error Δθ can be estimated within ±π.

[0082] In embodiment 5, the ripple current generator 11 is arranged to apply a voltage to cause the voltage change in two directions perpendicular to each other and, consequently, estimating the magnetic pole position within ±π of electrical angles can be achieved.

[0083] While, in this embodiment, the voltage commands Vhd* are applied to cause the voltage change in the order of the phases d1, d2, q1, and q2, the order of these phases may be changed arbitrarily. Even if the order is changed, magnetic pole position estimation and calculation can be executed in the same procedure.

[0084] ΔIdcp1 and ΔIdcn1 are the positive and negative peak values of the dc axial current Idc in the phase d1, and ΔIdcp2 and ΔIdcn2 are such values in the phase d2. ΔIqcp1 and ΔIqcn1 are such values in the phase q1, and ΔIqcp2 and ΔIqcn2 are such values in the phase q2. Therefore, by using ΔIdcp1, ΔIdcn1, ΔIdcp2, ΔIdcn2, ΔIqcp1, ΔIqcn1, ΔIqcp2, and ΔIqcn2 as detected values for the positive and negative sides of the current without calculating the one step difference value and by applying equations (3) to (6), calculation processing can be simplified.

[0085] (Embodiment 6)

[0086] FIG. 11 shows a system structure of a preferred embodiment 6 of the present invention.

[0087] A voltage setting device 15 which is a feature of embodiment 6 may be incorporated in the controller 1 or may be provided outside of the controller with communications means for communicating with the controller 1. When parameters of the voltage command Vhd* such as its pulse amplitude and pulse period are input to the voltage setting device 15, the voltage setting device 15 pass these input parameter values to the ripple current generator 11. The ripple current generator 11 changes the voltage command Vhd* to meet the received input parameter values. This device can realize a function that can change the voltage command Vhd* from the external.

[0088] FIG. 12 shows a configuration of the magnetic pole position estimator 12 according to embodiment 6. The current amplitude difference calculator 127 calculates PFd—off, PFd—sig, PFq—off, and PFq—sig and compares these values with predetermined values. If all the values of PFd—off, PFd—sig, PFq—off, and PFq—sig are smaller than the predetermined values respectively, the current amplitude difference calculator 127 determines that estimating the position error Δθ will not be executed properly, because the permanent magnet flux φm does not have a significant effect on the dc axial current Idc, and outputs an adjustment voltage command signal to the ripple current generator 11. When the adjustment voltage command signal is input to the ripple current generator 11, the ripple current generator 11 increases by a predetermined rate the amplitude of the voltage command Vhd* from next time. Through this arrangement, such a function can be realized that the voltage command Vhd* is automatically adjusted so that estimating the position error Δθ can be executed properly.

[0089] (Embodiment 7)

[0090] FIG. 13 shows a flowchart of the operation of the controller 1 according to a preferred embodiment 7 of the present invention.

[0091] When a system starting command is input to the controller 1, an inverter starting process 201 is first performed and, upon the completion of the process, the controller 1 performs a motor starting command process 202 and waits until the motor starting command is input.

[0092] When the motor starting command is input to the controller 1, a system fault diagnosis process 203 which is a feature of embodiment 7 is performed. The system fault diagnosis process 203 checks for faults such as a short circuit, grounding, and disconnection in the output circuit of the inverter 2, abnormal conditions such as overvoltage or undervoltage of input voltage, or faults in the converter 1 itself. After the termination of the system fault diagnosis process 203, the procedure proceeds to a system fault judgment process 204. If a fault is detected, the procedure proceeds to a system fault recovery process 205. If not, an initial magnetic pole position estimating process 206 is performed. An initial value of the position error Δθ is estimated through, for example, any one of the methods described in embodiments 1 to 5. After this process, the controller starts the motor.

[0093] Without the system fault diagnosis process 203 and the system fault judgment process 204, the motor starts to operate even if any fault occurs in the system. If, for example, a fault occurs in the current detector 4, the initial magnetic pole position estimating process 206 cannot estimate the position error Δθ properly and, moreover, the function that automatically adjusts the voltage Vhd*, described in embodiment 6, may malfunction. According to embodiment 7, the reliability of the method of estimating the magnetic pole position according to the present invention can be enhanced.

[0094] As discussed hereinbefore, the present invention is configured to detect the magnetic pole position and perform vector control by the controller to control the motor. According to the present invention, the procedure for detecting the magnetic pole position comprises steps of applying a pulsating voltage as the voltage command to cause the voltage change along the dc axis that is the estimated magnetic pole axis of the motor, observing current flowing across the motor along the dc axis, separating the ripple components of the current observed on the dc axis into the positive and negative sides of the ripple components, detecting two or more different absolute values of the current for each side and estimating the magnetic pole position inside the motor, based on the thus detected two or more different absolute values of the current.

[0095] The above two ore more different absolute values of the current should be detected from one ripple current waveform. Alternatively, it may also be preferable to apply voltages with two or more different amplitudes to cause the voltage change along the dc axis and detect one pair of positive and negative current values for each voltage.

[0096] By moving the dc axis to cause the voltage change in two or more directions, it is possible to detect the magnetic pole position including polarity.

[0097] The controller is provided with the function to set from externally the parameters of the voltage command to cause the voltage change across the dc axis and the function to automatically adjust the voltage command within the controller, so that the magnetic pole position can be detected even if change is made to the motor.

[0098] The controller is provided with the fault detection function to prevent malfunction of the magnetic pole position detecting operation including the above automatic voltage adjustment function.

[0099] As described hereinbefore, according to the AC motor driving system of the present invention, by applying the voltage change to the motor, two or more different absolute values of ripple components of the current generated by the voltage change are observed in the positive and negative sides of the current. Based on a current variation rate calculated from the above current values, the magnetic pole position inside the motor can be estimated.

[0100] The above system takes advantage of ripple current variation due to magnetic saturation and can remove a portion of the ripple current that depends on motor structure. Accordingly, this system is applicable independent of motor structure and can enhance the accuracy of estimating the magnetic pole position without increasing the amplitude of the ripple current.

[0101] The controller is provided with the function to set from externally the parameters of the voltage command to cause the voltage change and the function to automatically adjust the voltage command within the controller. Accordingly, the magnetic pole position can be detected even if change is made to the motor. The controller is also provided with the fault detection function that can prevent malfunction of the magnetic pole position detecting operation including the above automatic voltage adjustment function.

[0102] A system comprising an AC motor, an inverter for supplying arbitrary AC power to the AC motor, and a controller for sending a control signal to the inverter is referred to as an AC motor system.

[0103] The present invention can provide an AC motor control apparatus and an AC motor system that are capable of estimating the magnetic pole position with accuracy.

Claims

1. An AC motor control apparatus comprising a controller which sends a control signal to an inverter which supplies arbitrary AC power to an AC motor, said controller comprising: a ripple current generator for supplying a ripple current to said AC motor; and a magnetic pole position estimator, wherein said magnetic pole position estimator observes at least two current values of said ripple current for both positive and negative sides of said ripple current to estimate the magnetic pole position of said AC motor.

2. The AC motor control apparatus according to claim 1, wherein said magnetic pole position estimator obtains a current variation rate, based on said at least two current values, to estimate the magnetic pole position of said AC motor, based on said current variation rate.

3. The AC motor control apparatus according to claim 1, wherein said ripple current generator outputs a rectangular waveform voltage as a voltage command.

4. The AC motor control apparatus according to claim 3, wherein said inverter performs pulse width modulation using a carrier and said rectangular waveform voltage has a pulse period that is four times or greater even integral times a waveform period of the carrier.

5. The AC motor control apparatus according to claim 1, wherein said ripple current generator outputs a stepwise waveform voltage as the voltage command.

6. The AC motor control apparatus according to claim 5, wherein said inverter performs pulse width modulation using a carrier and said stepwise waveform voltage has a pulse period that is four times or greater even integral times a waveform period of the carrier.

7. The AC motor control apparatus according to claim 1, further comprising a current amplitude difference calculator for setting or changing the amplitude of the voltage to be applied.

8. The AC motor control apparatus according to claim 2, wherein said ripple current generator adjusts the amplitude of a voltage as the voltage command so that the current variation rate of said ripple current falls within a predetermined range.

9. The AC motor control apparatus according to claim 1, wherein said magnetic pole position estimator for estimating the magnetic pole position inside said motor starts operation after performing a fault detection process to check for a fault in said inverter and said controller.

10. An AC motor control apparatus comprising a controller which sends a control signal to an inverter which supplies arbitrary AC power to an AC motor, said controller comprising: a ripple current generator for supplying a ripple current to said AC motor; and a magnetic pole position estimator, wherein said ripple current generator supplies rectangular waveform voltages with different amplitudes in sequence as a voltage command and said magnetic pole position estimator observes at least one current value of said ripple current for both positive and negative sides of said ripple current to estimate the magnetic pole position of said AC motor.

11. The AC motor control apparatus according to claim 10, wherein said magnetic pole position estimator obtains a current variation rate, based on said at least one current value, to estimate the magnetic pole position of said AC motor, based on said current variation rate.

12. The AC motor control apparatus according to claim 10, wherein said inverter performs pulse width modulation using a carrier and said rectangular waveform voltages with different amplitudes have a pulse period that is two times or greater integral times a waveform period of the carrier.

13. The AC motor control apparatus according to claim 10, wherein observing at least one current value of said ripple current is observing only around positive and negative peaks of said ripple current.

14. The AC motor control apparatus according to claim 1, wherein said ripple current is applied along two or more arbitrary phase axes.

15. The AC motor control apparatus according to claim 10, wherein two rectangular waveform voltages with different amplitudes are applied for a predetermined period alternately along a dc axis that is a magnetic pole axis estimated by the controller and along a qc axis perpendicular to the dc axis.

16. The AC motor control apparatus according to claim 15, wherein said two rectangular waveform voltages with different amplitudes are distinguished as a first rectangular waveform voltage and a second rectangular waveform voltage, a period during which said first rectangular waveform voltage is applied along said dc axis is denoted by d1, a period during which said second rectangular waveform voltage is applied along said dc axis is denoted by d2, a period during which said first rectangular waveform voltage is applied along said qc axis is denoted by q1, a period during which said second rectangular waveform voltage is applied along said qc axis is denoted by q2, and the voltages are applied in sequence of said period d1, said period d2, said period q1, and said period q2 or in sequence of said period d1, said period q1, said period d2, and said period q2.

17. The AC motor control apparatus according to claim 10, further comprising a current amplitude difference calculator for setting or changing the amplitude of the voltage to be applied.

18. The AC motor control apparatus according to claim 10, wherein said ripple current generator adjusts the amplitude of a voltage as the voltage command so that the current variation rate of said ripple current falls within a predetermined range.

19. The AC motor control apparatus according to claim 10, wherein said magnetic pole position estimator to estimate the magnetic pole position inside said motor starts operation after performing a fault detection process to check for a fault in said inverter and said controller.

20. An AC motor control apparatus comprising a controller which sends a control signal to an inverter which supplies arbitrary AC power to an AC motor, said controller comprising: a ripple current generator for supplying a ripple current to said AC motor; and a magnetic pole position estimator, wherein said ripple current generator applies a stepwise waveform voltage as the voltage command or applies rectangular waveform voltages with different amplitudes in sequence as a voltage command and said magnetic pole position estimator estimates the magnetic pole position of said AC motor.