This application claims priorities from Japanese Patent Application No. 2015-165109 filed on Aug. 24, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a driving tool which operates a piston by compressed air to drive out a fastener, and particularly to a driving tool which prevents air leakage of a head valve.
As such a kind of driving tool, there is known a tool including a head valve which controls a flow of compressed air into a cylinder. When a trigger of the driving tool is manipulated, the head valve is operated to open a supply passage into the cylinder. Accordingly, the compressed air flows into the cylinder to operate a piston, and thus a fastener is driven. At this time, an exhaust passage communicating with the inside of the cylinder is closed by the head valve. When the driving is completed, and the head valve returns to an initial position, the supply passage into the cylinder is closed, and the exhaust passage communicating with the inside of the cylinder is opened to discharge the compressed air in the cylinder.
In such a structure, it is ideal that the exhaust passage communicating with the inside of the cylinder is closed at the same time when the supply passage into the cylinder is opened. However, it is difficult to perform the operation in a strictly simultaneous manner due to the problem such as dimension management. Therefore, in practice, a structure is adopted in which the exhaust passage is closed after the supply passage is opened or the supply passage is opened after the exhaust passage is closed.
However, in the structure that exhaust passage is closed after the supply passage is opened, there is a timing when the supply passage and the exhaust passage are not sealed, and thus a problem occurs in which the compressed air supplied from the supply passage leaks from the exhaust passage, and an air consumption amount is increased.
On the other hand, in the structure that the supply passage is opened after the exhaust passage is closed, a slide resistance in a seal portion is increased, and thus a problem occurs in which the response of the head valve is delayed to cause an energy loss or a discharge delay.
In Japanese Patent Publication (JP-B) No. 4706604 as a technology relating thereto, the description is given about a technology having a structure that the leg portion extending from the outer circumference of the head bumper has a ring-shaped seal member extending toward the main valve (head valve), and the seal member performs sealing by contacting the inner wall surface of the main valve.
According to such a technology, in the structure that the exhaust passage is closed after the supply passage is opened, the seal member extending toward the head valve is provided so that the timing when the supply passage is opened can be set close to the timing when the exhaust passage is closed and the leakage of the compressed air into the exhaust passage can be suppressed.
In the technology described in JP-B-4706604, however, sealing is performed by contacting the rubber seal portion with the inner wall surface of the head valve, and thus a problem occurs in which it is necessary to severely manage a dimension. That is, there is a concern that the rubber is changed in a dimension by an error in production or a temperature change. When the dimension is changed, a problem occurs in which the slide resistance with the head valve is increased to affect an operation, or conversely, the seal portion is apart from the head valve so that it becomes difficult to secure airtightness.
In this regard, an object of the disclosure is to provide a driving tool, of which a structure that the exhaust passage is closed after the supply passage into a cylinder is opened, and in which it is suppressed that compressed air leaks from an exhaust passage after a supply passage is opened and it is not necessary to severely manage a dimension in producing.
The disclosure has been made to resolve the above-described problem, and has the following features.
An aspect of the disclosure is to provide a driving tool including:
a driver configured to drive out a fastener;
a piston to which the driver is connected;
a cylinder in which the piston is disposed so as to be reciprocated;
a head valve which is slidably mounted to an outer circumferential side of the cylinder and controls a flow of compressed air into the cylinder; and
a seal portion which is provided to face an opening edge of the head valve.
wherein the seal portion includes a lip portion protruding along an outer circumferential surface of the head valve.
The lip portion may protrude with a clearance provided between the lip portion and the outer circumferential surface of the head valve.
When the head valve slides in a direction of being apart from the seal portion, an air pressure difference may be generated between an inside and an outside of the lip portion, and the lip portion may be bent in a direction of contacting the outer circumferential surface of the head valve.
A tapered surface may be formed on an inner circumferential side of a tip of the lip portion or an outer circumferential side of an opening edge of the head valve.
A seal member may be mounted to any one of the head valve and the cylinder, a receiving portion facing the seal member may be provided in the other one of the head valve and the cylinder, the receiving portion may include a seal surface formed obliquely to a sliding direction of the head valve, and an exhaust passage formed between the cylinder and the head valve may be sealed by the seal member contacting with the seal surface.
According to the driving tool of the aspect of the disclosure as described above, the seal portion is provided to face the opening edge of the head valve, and the seal portion includes the lip portion protruding along the outer circumferential surface of the head valve. With such a configuration, in the structure in which the exhaust passage is closed after the supply passage is opened, the timing when the supply passage is opened can be set close to the timing when the exhaust passage is closed, and thus the leakage of the compressed air to the exhaust passage can be suppressed.
According to the driving tool of the disclosure as described above, the lip portion protrudes with the clearance provided between the lip portion and the outer circumferential surface of the head valve. With such a configuration, the clearance is provided in advance between the lip portion and the outer circumferential surface of the head valve, and thus a slide resistance with the head valve does not increase although there is a slight dimension change in the seal portion. That is, the slide resistance does not increase although the dimension is not severely managed.
According to the driving tool of the disclosure as described above, when the head valve slides in the direction of separating from the seal portion, the air pressure difference is generated between the inside and the outside of the lip portion, and the lip portion is bent in the direction of contacting the outer circumferential surface of the head valve. That is, the lip portion protrudes along the outer circumferential surface of the head valve, and thus in starting the movement of the head valve, the lip portion is deformed by the air pressure difference, and contacts the head valve. For this reason, the lip portion seals the supply passage although the clearance is provided, and thus the timing when the supply passage is completely opened can be delayed. The time difference between the timing when the supply passage is opened and the timing when the exhaust passage is closed is shortened by delaying the timing when the supply passage is completely opened, and thus the leakage of the compressed air from the exhaust passage can be suppressed.
According to the driving tool of the disclosure as described above, the tapered surface is formed on the inner circumferential side of the tip of the lip portion or the outer circumferential side of the opening edge of the head valve. Thus the operation can be smoothly performed while the lip portion and the head valve are not caught.
According to the driving tool of the disclosure as described above, the seal member is mounted in any one of the head valve and the cylinder, the receiving portion facing the seal member is provided in the other one the head valve and the cylinder, and the receiving portion includes the seal surface formed obliquely to the sliding direction of the head valve. The exhaust passage formed between the cylinder and the head valve is sealed by contacting the seal member with the seal surface. With such a configuration, until the seal member contacts the receiving portion, the seal member does not almost contact another member. Therefore, it can be prevented that the seal member increases the slide resistance of the head valve, and the head valve can be smoothly slid. The head valve is smoothly slid so that the time until the exhaust passage is sealed is shortened, and thus the time difference between the timing when the supply passage is opened and the timing when the exhaust passage is closed is shortened so that the leakage of the compressed air from the exhaust passage can be suppressed.
An embodiment of the invention will be described with reference to the drawings.
A driving tool 10 according to this embodiment is a pneumatic driving tool 10 which drives a fastener using compressed air. As illustrated in
As illustrated in
As illustrated in
The nose portion 13 is provided to inject the fastener, and the above-described driver 33 is guided to be slidable in the direction of the nose portion 13. A fastener supply mechanism is provided on the rear side of the nose portion 13. The feeding operation of the fastener supply mechanism is executed in conjunction with the driving operation. The fastener contained in the magazine 19 is fed to the nose portion 13 through the feeding operation.
A contact portion 14 pushed against a target material to be driven is mounted in the tip of the nose portion 13 so as to be slidable on the nose portion 13. The contact portion 14 is slid upward on the nose portion 13 when pushed against the target material to be driven, and such a slide of the contact portion 14 causes a safety mechanism of the driving operation to operate. While not describing the well-known safety mechanism in detail, the operation of the safety mechanism enables to manipulate a trigger 17 provided with the grip housing 16 and to drive the fastener.
When the trigger 17 is manipulated in a state where the contact portion 14 is pushed against the target material to be driven (otherwise, when the contact portion 14 is pushed against the target material to be driven in a state where the trigger 17 is manipulated), the compressed air supplied from the external device flows into the cylinder 31, and the compressed air acts on the piston 32 to run the piston 32. The piston 32 runs so that the driver 33 coupled to the piston 32 strikes a first fastener, and the fastener is driven out.
An injection port 15 through which the fastener is driven out is formed at the tip of the contact portion 14, and the inner circumferential surface of the contact portion 14 until the injection port 15 forms an injection passage of the fastener. When the fastener is driven out, the driver 33 and the fastener are guided with a stable posture by the inner circumferential surface of the contact portion 14.
The configuration of the above-described driving operation will be described further in detail.
As illustrated in
The head valve 34 is a cylindrical member disposed on the outside of the cylinder 31, and is slidable in an axial direction to the cylinder 31. As illustrated in
On the other hand, as illustrated in
The piston stop 35 is configured to receive and stop the piston 32 moved to the top dead point, and is fixed on a ceiling portion of the cap housing 20. The piston stop 35 is formed, for example, of an elastic material such as rubber in order to receive an impact of the piston 32. The seal portion 35a configured to seal the circumference of the cylinder 31 by being coupled with the head valve 34 is formed in the vicinity of the outer circumferential edge of the piston stop 35.
The cylindrical guide 36 is a member for supporting the vicinity of the outer circumferential edge of the piston stop 35, and supports the substantially outer circumferential side of the seal portion 35a to prevent the piston stop 35 from being hung down. The cylindrical guide 36 is not intended for the sealing of the compressed air, and thus a plurality of vent holes are drilled in the outer circumference thereof.
The sweeper member 37 is a ring-shaped member fixed so as to face the circumferential surface of the head valve 34. When the head valve 34 is slid, the sweeper member 37 acts to rub the circumferential surface of the head valve 34, and thus ice and the like attached to the surface of the head valve 34 is scraped off.
The main chamber 41 is a space configured to store the compressed air supplied from the external device such as the compressor. The main chamber 41 always receives the compressed air from the external device connected to the end cap portion 18.
The main exhaust passage 42 discharges the compressed air in the cylinder 31 to the outside. In this embodiment, the main exhaust passage 42 is provided to communicate with an exhaust hole 34a formed in the outer circumference of the head valve 34. Accordingly, the compressed air in the cylinder 31 is introduced to the main exhaust passage 42 through the exhaust hole 34a of the head valve 34, and is discharged to the outside. A main exhaust chamber (not illustrated) configured to reduce the pressure of the compressed air is provided on the main exhaust passage 42. The main exhaust chamber is formed by covering the side portion of the body housing 12 with a resin cover 22. A plurality of slits illustrated in
The head valve chamber 46 is a space configured to store the compressed air for biasing the head valve 34 to a stand-by state. The head valve chamber 46 is configured to open and close to external air and the main chamber 41 by the pilot valve 40. That is, as illustrated in
On the other hand, as illustrated in
The sub exhaust passage 47 is configured to discharge the compressed air of the head valve chamber 46 to the outside. The sub exhaust passage 47 is not connected to the above-described main exhaust passage 42, and is provided independently from the main exhaust passage 42.
The sub exhaust passage 47 includes a sub exhaust duct 48 connected to the head valve chamber 46, and a sub exhaust chamber 49 provided in the downstream of the sub exhaust duct 48. The sub exhaust duct 48 and the sub exhaust chamber 49 are openable and closable by the pilot valve 40.
Next, the seal structure of the head valve 34 according to this embodiment will be described with reference to
As described above, the seal portion 35a is provided in the piston stop 35 to face the opening edge of the head valve 34. As illustrated in
As illustrated in
As illustrated in
When the head valve 34 is slid so that the tip of the lip portion 35b and the opening edge of the head valve 34 are apart from each other, a supply passage of the compressed air into the cylinder 31 is completely opened, and thus the compressed air flows at a stroke to operate the piston 32.
The compressed air, which is used to operate the piston 32, in the cylinder 31 is discharged to the outside through the main exhaust passage 42 as described above. As indicated by an arrow A of
As illustrated in
As illustrated in
As illustrated in
On the other hand, as illustrated in
As illustrated in
As described above, according to this embodiment, the seal portion 35a is provided to face the opening edge of the head valve 34. The seal portion 35a includes the lip portion 35b protruding along the outer circumferential surface of the head valve 34, and the lip portion 35b protrudes with the clearance C provided between the lip portion 34 and the outer circumferential surface of the head valve 34. With such a configuration, the clearance C is provided in advance between the lip portion 35b and the outer circumferential surface of the head valve 34, and thus a slide resistance with the head valve 34 does not increase although there is a slight dimension change in the seal portion 35a. That is, the slide resistance does not increase although the dimension is not severely managed.
When the head valve 34 is slid in the direction of separating from the seal portion 35a, the air pressure difference is generated between the inside and the outside of the lip portion 35b, and thus the lip portion 35b is bent in a direction of contacting the outer circumferential surface of the head valve 34. That is, the lip portion 35b protrudes along the outer circumferential surface of the head valve 34, and thus in starting the movement of the head valve 34, the lip portion 35b is deformed by the air pressure difference, and contacts the head valve 34. For this reason, the lip portion 35b seals the supply passage although the clearance C is provided, and thus the timing when the supply passage is completely opened can be delayed. The time difference between the timing when the supply passage is opened and the timing when the exhaust passage is closed is shortened by delaying the timing when the supply passage is completely opened, and thus the leakage of the compressed air from the exhaust passage can be suppressed.
Even in a case where the sealing by the opening edge is incompletely performed, for example, a case where a foreign matter is attached to the opening edge of the head valve 34, the air leakage or an erroneous operation can be suppressed since an intake passage is sealed by the lip portion 35b.
In the above-described embodiment, the supply passage into the cylinder 31 is sealed by the deformation of the lip portion 35b during the stroke of the head valve 34. However, the invention is not limited thereto, the lip portion 35b may not contact the head valve 34 when the lip portion 35b is deformed, and the supply passage may not be sealed. Even in such a case, an effect of suppressing the air leakage can be obtained by shortening the gap through the deformation of the lip portion 35b. The lip portion 35b does not contact the head valve 34, and thus the increase of the slide resistance between both is suppressed so that the movement of the head valve 34 is smoothly performed. Accordingly, the time until the exhaust passage is sealed is shortened, and thus the leakage of the compressed air from the exhaust passage can be suppressed.
The seal member 31a is mounted in the cylinder 31, the receiving portion 34b facing the seal member 31a is provided in the head valve 34, the receiving portion 34b includes the seal surface formed obliquely to the sliding direction of the head valve 34, and the seal member 31a contacts the seal surface, thereby sealing the exhaust passage. According to such a configuration, until the seal member 31a contacts the receiving portion 34b, the seal member 31a does not almost contact another member. Therefore, it can be prevented that the seal member 31a increases the slide resistance of the head valve 34, and the head valve 34 can be smoothly slid. The head valve 34 is smoothly slid so that the time until the exhaust passage is sealed is shortened, and thus the time difference between the timing when the supply passage is opened and the timing when the exhaust passage is closed is shortened so that the leakage of the compressed air from the exhaust passage can be suppressed.
As illustrated in
In the above-described embodiment, the seal member 31a is mounted in the cylinder 31, and the receiving portion 34b is provided in the head valve 34. However, the invention is not limited thereto, the seal member 31a may be mounted in the head valve 34, and the receiving portion 34b may be provided in the cylinder 31.
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