This application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application 2007-271784, filed on Oct. 18, 2007, the entire content of which is incorporated herein by reference.
This invention generally relates to a driving unit for a vehicle.
As an example of a driving unit employed for a vehicle such as a hybrid-type vehicle, JP2006-166491A (hereinafter, referred to as reference 1) discloses a driving unit in which a rotational electric apparatus is directly connected to driving wheels at a further backward side than a transmission connected to an engine (directions herein correspond to an orientation of the vehicle). According to such driving unit for a vehicle, when supplied with the electric current, the rotational electric apparatus is actuated as a motor for driving the driving wheels without use of the transmission. Further, when the rotational electric apparatus is driven via an output shaft of the transmission, the rotational electric apparatus functions as a generator for generating electricity.
A need thus exists for a driving unit for a vehicle, which is not susceptible to the drawback mentioned above.
According to an aspect of the present invention, a driving unit for a vehicle includes a transmission, a motor generator, and a centrifugal release mechanism. The transmission is employed for transmitting a driving torque outputted from an engine to an output shaft operatively connected to a plurality of driving wheels. The motor generator is connected to the output shaft via a force transmitting mechanism. The motor generator functions as a motor for driving the output shaft in cooperation with the engine when supplied with electric current and functions as a generator when driven by the output shaft. The centrifugal release mechanism is provided at the force transmitting mechanism. The centrifugal release mechanism interrupts a force transmission between the output shaft and the motor generator in a predetermined driving state of the vehicle in which a running resistance applied to the driving wheels exceeds a driving force of the motor generator applied to the driving wheels.
The foregoing and additional features and characteristics of the present invention will become more apparent from the following detailed description considered with reference to the accompanying drawings, wherein:
An embodiment of the present invention will be described hereinafter with reference to
An entire configuration of the driving unit will be described hereinafter with reference to
Each of the first to third switching clutches C1-C3 are structured by a known synchromesh mechanism, in which a sleeve M is spline-engaged with an outer circumference of a clutch hub L secured at one of the input shaft 12a and the intermediate shaft 12b and is reciprocated in an axial direction to be engaged with engagement members N respectively secured at the corresponding adjacent gears arranged at axial sides thereof (hereinafter, referred to as axial side gear) for selectively connecting such gears to the clutch hub L. Only one axial side gear is provided at the axial side of the clutch hub L, of the reverse switching clutch CB, however the reverse switching clutch includes substantially the same structure as the first to third switching clutches C1-C3. Thus, the transmission 12 is structured with such components. The input shaft 12a of the transmission 12 is rotatably driven by a crankshaft 10a of the engine 10 via a clutch 13.
The output shaft 16 is arranged in parallel with the intermediate shaft 12b. The output shaft 16 is structured with a first portion 16a and a second portion 16b, which are coaxially connected at an intermediate portion of the output shaft 16 via a differential mechanism 15. The first and second portions 16a, 16b are rotatably supported by the driving unit case 11. Further, outer end portions of the first and second portions 16a, 16b are connected to right and left driving wheels (not illustrated), respectively, via joints and drive shafts. The intermediate shaft 12b and the output shaft 16 are connected to each other via an output gear set 14, which is structured with an output driving gear 14a secured at one end of the intermediate shaft 12b and an output driven gear 14b secured at a case of the differential mechanism 15 and engaged with the output driving gear 14a.
The motor generator 20 is assembled at a part of the driving unit case 11. More specifically, the motor generator 20 is provided at an opposite position of the transmission 12 relative to the output shaft 16. The motor generator 20 is structured with a cylindrical casing 21, a rotor shaft 22, a rotor 23 and a stator 24. The rotor shaft 22 is coaxially rotatably supported by the casing 21. The rotor 23 is configured with plural external magnets circumferentially arranged along an outer circumference of the rotor shaft 22. The stator 24 includes plural iron cores including windings and is secured at an inner surface of the casing 21 so as to surround the rotor 23. The casing 21 of the motor generator 20 is secured at the driving unit case 11 via a bracket 11a so that the rotor shaft 22 and the output shaft 16 are arranged to be in parallel with each other.
The motor generator 20 is employed for low-speed rotation. In a condition where a required driving force is not outputted only by the engine 10, the electric current is supplied to the motor generator 20 from a battery, so that the motor generator 20 is controlled to function as a motor for driving the output shaft 16 in cooperation with the engine 10. On the other hand, in a condition where the engine 10 is driven by the driving wheels or in a condition where the output of the engine 10 is greater than the required driving force, the motor generator 20 is controlled to function as a generator which generates electricity by being driven by the output shaft 16 and charges the battery with the generated electricity. Herein, a motor generator which is suitable for a vehicle driving from low to medium speeds corresponds to the motor generator for the low-speed rotation. A motor generator which is suitable for a vehicle driving from medium to high speeds corresponds to a motor generator for a high-speed rotation.
As is illustrated in
As illustrated in
The elastic pressure mechanism 34 is structured with a diaphragm spring 34a and a pair of pivot rings 34b. The diaphragm spring 34a is an annular member, and plural slits 34c are formed at the diaphragm spring 34a. More specifically, the slits 34c extend radially outwardly from a substantially radially intermediate portion of the diaphragm spring 34a. The pivot rings 34b are assembled at the opening of the cover portion 31b of the clutch housing 31 and pivotably support (interpose) the radially intermediate portion of the diaphragm spring 34a. As illustrated in
The centrifugal actuator 35 mainly includes a push plate 36, a supporting member 37 and plural weight members 38. The push plate 36 is made of sheet metal formed by press molding. A central portion of the push plate 36 is reinforced, and the reinforced central portion of the push plate 36 is coaxially assembled on an intermediate portion of the clutch shaft 17a so as to be slidable only in the axial directions of the clutch shaft 17a. Further, an inclined cam surface 36a (serving as a cam surface) is formed at an inner surface of the push plate 36, which is located at an opposite side to the frictional clutch 30. The inclined cam surface 36a has a wall surface inclined radially outwardly relative to the clutch shaft 17. More specifically, the inclined cam surface 36a is formed in a circular conical shape surface or a pyramid shape surface (for example, a quadrangular pyramid shape surface). Still further, a thrust ball bearing 36b intervenes between an end surface of the central portion of the push plate 36, which is located at a side where the frictional clutch 30 is provided, and a vicinity of an inner circumferential portion of the diaphragm spring 34a. A stroke sensor 40 is provided at the bracket 11a by which the motor generator 20 is supported and in which the centrifugal release mechanism 25 is accommodated. The stroke sensor 40 detects an axial position of the push plate 36 so as to rotate the rotor 23 of the motor generator 20 in advance before the frictional engagement of the frictional clutch 30 starts (as described in detail below).
The supporting member 37 of the centrifugal actuator 35 is structured with a boss portion 37a and plural guide pins 37b (for example, four guide pins). The boss portion 37a is coaxially engaged with the largest spline shaft portion (i.e., the spline portion furthest to the motor generator 20) of the clutch shaft 17a and is securely connected at the clutch shaft 17a by means of a stepped portion and a retaining ring in a manner where an axial movement of the boss portion 37a is restrained. The guide pins 37b are secured at an outer circumferential portion of the boss portion 37a. More specifically, bottom portions (inner circumferential portions) of the guide pins 37b are secured circumferentially equidistantly, and the guide pins 37b extend radially outwardly. The weight portions 38 are radially movably supported by the guide pins 37b, respectively. An inclined surface 38a is formed at a part of each weight portion 38. The inclined surface 38a of each weight portion 38 is slidably engaged with the inclined cam surface 36a of the push plate 36. Further, damper springs 39 are loosely wound around the guide pins 37b, respectively, at positions between the corresponding weight members 38 and the boss portion 37a so that the weight members 38 gradually make contact with the inclined cam surface 36a of the push plate 36 (as described in detail below).
Next, an operation of the driving unit for the vehicle according to the embodiment will be described hereinafter. In a non-operational state of the vehicle where the vehicle is stopped and the clutch shaft 17a does not rotate, the centrifugal force does not act on the weight members 38. Therefore, as illustrated in
On the other hand, in an operational state of the vehicle, an appropriate speed shift stage is selected in the transmission 12 by a manual operation or an automatic operation, and the engine 10 drives the driving wheels via the clutch 13, the transmission 12 and the output shaft 16, thereby enabling the vehicle to be driven. When the vehicle is running, the rotational speed of the clutch shaft 17a is increased in proportion to an increase of the vehicle speed. Accordingly, the push plate 36 is pressed towards the frictional clutch 30 via the inclined cam surface 36a by the centrifugal force applied to the weight members 38, and a force for pressing the inner circumferential portion of the diaphragm spring 34a via the thrust ball bearing 36b is increased. However, until the vehicle speed is increased to reach the vehicle speed Va at which the running resistance of the driving wheels indicated with the characteristic curve line R exceeds the driving force of the motor generator 20 indicated with the characteristic curve line M as illustrated in
When the vehicle reaches a predetermined high speed driving state (serving as a predetermined driving state) where the vehicle speed is increased to be equal to or greater than the vehicle speed Va at which the running resistance applied to the driving wheels exceeds the driving force of the motor generator 20 (i.e., in a range where the drive resistance characteristic curve R indicates higher level than the level indicated by the driving force characteristic curve M) as illustrated in
When the vehicle speed is reduced from the above described predetermined high speed driving state, the centrifugal force acting on the weight members 38 is reduced. Therefore, the push plate 36 is pressed to move by the diaphragm spring 34a in a direction to be away from the frictional clutch 30. In accordance with the movement of the push plate 36, the diaphragm spring 34a moves towards the centrifugal actuator 35. Further, when the vehicle speed becomes equal to or lower than the vehicle speed Va, the frictional clutch 30 is frictionally engaged. Accordingly, rotation of the rotor 23 of the motor generator 20, which has stopped to rotate until the frictional clutch 30 is engaged, is rapidly increased, so that a load applied to the clutch shaft 17a and output shaft 16 connected thereto is also rapidly increased. Therefore, the vehicle speed may be temporally rapidly reduced and a shock may be generated. In order to restrain such shock from being generated, the stroke sensor 40 for detecting the axial position of the push plate 36 is provided at the bracket 11a supporting the motor generator 20. The stroke sensor 40 detects the axial position of the push plate 36 before the vehicle speed is reduced from the predetermined high speed state and the rotational speed of the clutch shaft 17 is reduced from the predetermined rotational speed for establishing the frictional engagement of the fictional clutch 30. Then, the motor generator 20 is supplied with electric current to rotate the rotor shaft 22 so that the rotor shaft 22 rotates at a rotational speed similar to that of the clutch shaft 17a (so that a difference between a rotational speed of the rotor shaft 22 and that of the clutch shaft 17 becomes equal to or lower than a predetermined value) on the basis of a detection signal outputted by the stroke sensor 40. Thus, the fluctuation of the rotation of the output shaft 16 generated by the connection of the motor generator 20 is reduced. Therefore, shock generated when the vehicle starts to be driven by the motor generator 20 is reduced.
Further, when the vehicle speed is increased, the force of the push plate 36 for pressing the diaphragm spring 34a by the centrifugal force of the weight members 38 exceeds a certain value and the diaphragm spring 34a is elastically deformed to start the pivotal movement about the vicinity of the pivot ring 34b, the weight members 38 move radially outwardly, so that an increase of the centrifugal force applied to the weight members 38 is accelerated. Accordingly, the frictional engagement of the frictional clutch 30 is rapidly released. In the same manner, when the vehicle speed is decreased, the pressing force of the push plate 36 for pressing the diaphragm spring 34a by the centrifugal force of the weight members 38 becomes equal to or lower than the certain value and the weight members 38 moves radially inwardly, so that a reduction of the centrifugal force applied to the weight members 38 is accelerated. Therefore, the frictional clutch 30 is rapidly frictionally engaged. Accordingly, the load applied to the output shaft 16 rapidly fluctuates, and shock may be generated due to the rapid change of the vehicle speed. However, according to the embodiment described above, because the damper springs 39 are provided between the boss portion 37a and the weight members 38 supported at the corresponding guide pins 37b, the frictional clutch 30 is gradually engaged/disengaged (released) with a predetermined time when the vehicle speed increases/decreases by changing a spring constant. Accordingly, the shock described above is reduced from being generated.
Further according to the embodiment described above, the elastic pressure mechanism 34 is made of the annular plate member and the radially intermediate portion thereof is locked inside the clutch housing 31. When the elastic pressure mechanism 34 is in a non-loaded state where no load is applied at an inner circumferential portion of the elastic pressure mechanism 34, the outer circumferential portion 33b of the clutch disc 33 is elastically pressed and frictionally engaged with the clutch plate 31a of the clutch housing 31 via the pressure plate 32. Further, the inner circumferential portion of the elastic pressure mechanism 34 is structured with the diaphragm spring 34a, which releases the frictional engagement of the clutch disc 33 by being axially pressed. So configured, a structure of the elastic pressure mechanism 34 is simplified. Accordingly, a manufacturing cost for the driving unit for the vehicle can be reduced.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2007-271784 | Oct 2007 | JP | national |