Not Applicable
Not Applicable
The present invention relates to airborne drones, and specifically to airborne drones which carry payloads.
Unmanned anal vehicles of various sizes are becoming increasingly popular. While some of these aircraft are for recreation only, other versions are designed for various purposes. Many of these purposes are military, because of the possibility of increased endurance and reduced risk to human operators. However, there are several uses beyond recreation for the civilian market as well.
These uses include entertainment with drones flying in formation to display messages and provide lighting effects. Additional uses can include visual recording, for example, for real estate sales. Finally, some companies have contemplated and provided pilot programs of delivery of goods by drone. Of course, these are but a few examples, and do not provide an exhaustive list.
However, some uses of drones have been hampered by regulatory issues. For example, in the United States, the Federal Aviation Administration has prohibited flying drones over people. This regulation eliminates many potential uses. With this regulation set to change, it opens some opportunities for drone use.
Traditional drones include a single chassis which may have one or more rotors attached. For example, a typical configuration is to have four rotors arranged in a planar fashion. The rotors may be attached by various strut arrangements back to a central chassis.
As with all aircraft, weight is a consideration, affecting performance. Drones with larger payloads may have to fly slower or have reduced flight time. Nearly all drones are battery powered, meaning that the more power is used from the battery by the rotors, the shorter the flight time, all things being equal.
Thus, drones, with limited flight times and size, may not be suitable for all uses. In fact, by design, some uses will be a very poor fit for drones. These uses may include uses where greater flight time is required, or where a larger done body would be an advantage.
For the foregoing reasons, there is a need for a drone system which can provide a stabilized payload which relatively larger than the drone powering the system.
Disclosed herein is a drone trailer system for carrying a payload. The drone trailer system may include a control section able to pitch, roll, and yaw during flight. The control section may include at least one rotor rotated by an electric motor. The rotor may provide lift to the control section. The control section may further include at least one directional controller connected to the electric motor. The system may further include a flight controller electrically connected to the at least one directional controller, the flight controller sending signals to the directional controller, the signals controlling the pitch, roll and yaw of the control section. The system may further include an articulated joint connected to the control section. The system may further include a utility section connected to the articulated joint. The articulated joint may allow the control section to pitch and roll independently of the utility section. The utility section may include a rigid frame. The utility section may further include a stabilization device connected to the rigid frame. The stabilization device may provide stabilization to the utility section independent of the control section. The utility section may further include and a payload fixed to the rigid frame.
Further disclosed is a method for manufacturing a drone trailer system for carrying a payload. The method may include providing a control section. The control section may be able to pitch, roll, and yaw during flight. The control section may include at least one rotor rotated by an electric motor. The rotor may provide lift to the control section. The control section may further include at least one directional controller which may be connected to the electric motor. A flight controller may be electrically connected to the at least one directional controller. The directional controller may receive signals from the flight controller. The signals may control the pitch, roll and yaw of the control section. An articulated joint may be connected to the control section. A utility section may be connected to the rigid frame. The stabilization device may provide stabilization the utility section independent of the control section. The utility section may include a rigid frame. The utility section may further include a stabilization device. The stabilization device may be connected to the rigid frame. The stabilization device may provide stabilization to the utility section independent of the control section. The utility section may further include a payload, which may be fixed to the rigid frame.
Further disclosed is a drone trailer system for carrying a payload. The drone trailer system may include a control section. The control section may be able to pitch, roll, and yaw during flight. The control section may include at least one rotor. The rotor may be rotated by an electric motor. The rotor may provide lift to the control section. The control section may further include at least one directional controller. The directional controller may be connected to the electric motor. The drone trailer system may further include a flight controller. The flight controller may be electrically connected to the at least one directional controller. The flight controller may send signals to the directional controller. The signals may control the pitch, roll and yaw of the control section. The drone trailer system may further include an articulated joint. The articulated joint may be detachably connected to the control section. The articulated joint may be detachably connected to the control section by a mechanical fastener. The drone trailer system may further include a utility section. The utility section may be connected to the articulated joint. The articulated joint may allow the control section to pitch and roll independently of the utility section. The utility section may include a rigid frame. The utility section may further include a stabilization device. The stabilization device may be connected to the rigid frame. The stabilization device may provide stabilization to the utility section independent of the control section. The utility section may further include a payload. The payload may include at least one LED display. The LED display may be fixed to the rigid frame.
These and other features and advantages of the various embodiments disclosed herein will be better understood with respect to the following description and drawings, in which like numbers refer to like parts throughout, and in which:
The detailed description set forth below in connection with the appended drawings is intended as a description of the presently preferred embodiment of a drone payload system and method, and is not intended to represent the only form in which it can be developed or utilized. The description sets forth the functions for developing and operating the system in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions may be accomplished by different embodiments that are also intended to be encompassed within the scope of the present disclosure. It is further understood that the use of relational terms such as first, second, distal, proximal, and the like are used solely to distinguish one from another entity without necessarily requiring or implying any actual such relationship or order between such entities.)
The control section 12 may include at least one rotor. In the exemplary embodiment shown, the control section 12 has four rotors 18a-d. Each of the four rotors 18a-d is connected by a strut to a chassis 20.)
Also connected to the chassis 20 is the articulated joint 16. For example, the articulated joint 16 may be a two or three axis gimbal. Alternatively, the articulated joint may be a collection of separate, that is not directly connected as in the case of a gimbal, rotatable joints in a single housing. Still further alternatively, some of the rotatable joints may be separated by an intervening structure, for example, a strut.)
As show in
The two axes may specifically be the axes along which the control section 12 pitches and rolls. Movement on two axes, specifically those corresponding to pitch and roll of the control section 12, is preferable when a user is operating the drone trailer system 10 in third person. Third person operation is when the user can see the system 10 well enough to determine the control section's 12 orientation with respect to yaw of the system 10.
In other embodiments, the articulated joint 16 may also move on three axes, the three axes corresponding to the pitch, roll, and yaw of the control section 12. Movement on all three axes is preferable when the operator is operating the drone in first person. First person operation is when the user makes use of an optical device on board the control section 12, for example, a camera to fly the system 10 because the system 10 is too far away to be able to determine its orientation by a user simply looking at it.
As shown in
As shown in
The detachable articulated joint 21 may include a rigid disc shaped plate 38 in the center of which is placed the flexible portion 34. While a disc shaped plate 38 is shown, it is to be understood that the plate may have other shapes. By way of example and not limitation, the plate may be square, triangular, rectangular, trapezoid, or any other shape which allows the other components to function. Alternatively, the plate may not be a plate, it may be a more three dimensional structure such as a pyramid, or other shape which allows function of the remaining components. The plate 38 may be attached to the control section 12 by a plurality of mechanical fasteners 32. Specifically, the plate 38 is attached by a pair of zip ties 40a, 40b, a hook and loop fastener strip 42, a screw 44, and a clamp 46. Each of the mechanical fasteners 32 may be spaced evenly from the others. For example, as in the embodiment shown in
When one or more zip ties 40a, 40b are used, each zip tie may be looped through two slots in the plate 38. The zip ties 40a, 40b may pass through corresponding slots 50a, 50b or raised bars placed on the control section 12. When the zip ties 40a, 40b are pulled tight and fastened, the detachable articulated joint 21 is pulled tight to the control section 12. While two zip ties 40a, 40b are shown in
Similarly, when one or more hook and loop fastener strips 42 are used, the strips may pass through a pair of slots 48a, 48b in the plate 38. The slots in the plate may correspond to a pair of slots in the control section 12. The one or more hook and loop fastener strips 42 may loop through both, and then the one or more strips is pulled tight and fastened, the arrangement provides a tight connection to the control section 12. While one hook and loop fastener strip 42 is shown in
As mentioned above and is shown in
The detachable articulated joint 21 may also be held to the control section by a clamp 46. The clamp 46 may be attached to the control section 12 via mechanical fasteners, adhesives, or welding, or other means which prevent the clamp from moving relative to the control section. The clamp 46 may be integral with a hinge. The hinge may include a first plate fixed to the control section, and a second plate which rotates relative to the first plate. A pin may connect the first plate to the second plate, and the second plate may rotate around the pin. The clamp 46 further includes a clamping shoe. The clamping shoe 62 may include a variety of shapes including the trapezoidal plate and sidewall configuration shown in
The ability to separate the utility section 14 from the control section 12 offers advantages. First, the same control section 12 may be connected to different utility sections depending on requirements. For example, the system 10 may be flown with a first utility section set up with an electronic sign as a payload. Then, that first utility section may be detached, and a second utility section attached with a payload of a printed sign for a second flight. Payloads types which may be included in the utility section are discussed in greater detail below.
A detachable utility section 14 offers further advantages. Being able to split the system 10 in to two parts reduces any single dimension which makes the system 10 easier to transport. Moreover, if requirements dictate, the control section 12 may be flown without the utility section 14 attached. This creates even further flexibility in flight profiles which the system 10 may meet.
Each embodiment of the utility section may be used with either a fixed articulated joint or a detachable articulated joint. One exemplary embodiment of the utility section 100 may include a rigid frame 102, a stabilization device 104, and a payload 106. The rigid frame 102 may have at least one vertical strut 108 and at least one horizontal strut 110. The at least one vertical and at least one horizontal strut may be arranged so that the combination of vertical and horizontal struts may support a payload 106, for example, one or more panels 112 with graphics printed on the panel. The one or more panels 112 may be planar or curved. In the exemplary embodiment of
The exemplary embodiment of
The vertical and horizontal struts may be made of a metal, including an alloy, or a composite material which is chosen for a strength to weight ratio which will survive the stressors of any flight profile, but will not unnecessarily need the use of power to keep aloft. Similarly, the payload 106 material may be chosen for rigidity and light weight. The requirement for rigidity is not as great as it is for the vertical and horizontal struts. The material of the payload 106 needs to be rigid enough to hold its shape when subjected to wind forces or air currents as the system moves through the air. The payload 106 may be a heavyweight paper, such as a cardboard, a plastic, a composite, or any other material which provides the combination of low weight and sufficient rigidity. The second horizontal strut 114 may be attached to the rigid frame 102 using welding, an adhesive, or a mechanical fastener, or a combination thereof. The payload 106 may be attached to the rigid frame 102 by a mechanical fastener so the payload may be changed out when required. Mechanical fasteners may include hook and loop fastener strips, nut and bolt combinations, or any other mechanical fastener which holds the payload 106 securely to the rigid frame 102.
A second exemplary embodiment of the utility section 200 is shown in
The graphics panel 212 may include any type of printed or formed graphics. By way of example and not limitation, the graphics panel may be a panel with printing, which may be lit by an external source, the graphics panel may be a neon sign, the graphics panel may be a lighted sign with a translucent panel and interior lighting. Regardless of the precise form the graphics panel takes, it includes some type of information.
The solar panel may be made of various materials. In some embodiments the solar panel may be a generally rigid silicon wafer. Still other solar panels may be made of flexible laminated materials. Again, the chosen materials may be a tradeoff of weight and rigidity. However, rigidity of the solar panel 230 is less critical than for some other components.
The solar panel 230 may provide power directly to rotors or other stabilization devices or flight controls on the utility section 200. Alternatively, the solar panel 230 may provide charge to a battery either on the control section, or on the utility section, or both. The addition charge provided by the solar panel 230 may increase flight times or power the payload.
A third exemplary embodiment is shown in
The material for the aerodynamic structure 312 may be a foam such as Styrofoam, a plastic, a composite, a wood, or a paper. The aerodynamic structure may be formed of a single unitary piece of this material and then attached to the first horizontal strut 310 using, for example, an adhesive, or mechanical fasteners. The aerodynamic structure 312 may be attached to a top surface of the first horizontal strut 310. The aerodynamic structure 312 may be attached using an adhesive or mechanical fasteners.
A fourth exemplary embodiment is shown in
Alternatively, the horizontal strut 406 may include a slot extending the length of the horizontal strut, and the depth of the strut except for a top surface portion between the slot and the gas filled volumetric aerodynamic body 405. The horizontal strut 406 may further include a number of set screws placed at intervals along the horizontal strut. The set screws may have corresponding holes which allow each of the set screws to enter the slot essentially perpendicular to an axis defining the depth of the slot. When a graphics panel 412 is placed in the slot, the set screws may be tightened and the friction force created by the set screws between the slot, the graphics panel and the set screws will hold the graphics panel in the slot. Although set screws are shown, the attachment may be done using alternative mean. Alternatively, the graphics panel may be attached using adhesives or clamps. The clamps may be located in similar locations to that of the set screws.
A fifth exemplary embodiment is show in
The second horizontal strut 508, the first connector 510, and the second connector 512 support a rotor 514 which serves to stabilize the utility section 500 movement relative to the control section 505. The rotor 514 may be powered by a battery which powers the control section 505, or may be powered by a separate battery included in the utility section 500. The rotor 514 also provides lift to the utility section 500. Alternately, the rotor 514 may be connected to any portion of the structure, with or without additional struts.
The utility section 500 may further include a passive volumetric aerodynamic lifting body 516 similar to the aerodynamic structure of the third embodiment. The volumetric aerodynamic lifting body 516 may include both elements of the aerodynamic structure and the volumetric aerodynamic body of the fourth embodiment. The volumetric aerodynamic lifting body 516 includes a lift providing section 522 which includes a gas filled volumetric aerodynamic body shaped to provide lift when the system is in motion through the air. Also similar to the third embodiment, the volumetric aerodynamic lifting body 516 includes two ailerons 520a, 520b which further provide stability to the utility section 500, preventing movement of the utility section 500 relative to the control section 505. Similar to the fourth embodiment, the volumetric aerodynamic lifting body 516 is attached to the first horizontal strut 506. The aero dynamic body 516 may be attached using adhesives or fasteners.
A graphics panel 518 is also attached to the first horizontal strut 506. The graphics panel 518 may be attached using any of the methods described above for any of the previous embodiments.
A sixth exemplary embodiment is show in
Similar to other previous embodiments, the utility section may include a first horizontal strut 616 and a second horizontal strut 618. The first horizontal strut 616 may be connect on a first end to the vertical strut 610 and on an opposite, second, end to the second horizontal strut 618. The struts may be connected using, for example, welding, adhesives, or mechanical fasteners. The section horizontal strut 618 has a first end and a second end. A first rotor 620 may be connected to the first end and a second rotor 622 may be connected the second end of the second horizontal strut 618.
The utility section 602 may include a solar pane 626 which attaches to the utility section 602 in the same manner described above for previous embodiments. The solar panel 626 may provide power, recharging of batteries, or both in the manner described above for previous embodiments.
The utility section 602 may further include an volumetric aerodynamic lifting body 628 which provides lift passively and includes control surfaces, for example, ailerons 630a, 630b which help provide stability to the utility section, preventing movement relative to the control section 605. The volumetric aerodynamic lifting body 628 is similar to the aerodynamic bodies of other embodiments and functions as described for those embodiments.
The utility section 602 may further include a gas filled volumetric aerodynamic body 632. Here, the gas filled volumetric aerodynamic body 632 is not purely providing lift or stabilization solely, but in conjunction with the other features included with the utility section 602. However, the general features and operation are the same for gas filled volumetric aerodynamic bodies in other embodiments described above.
Each of the rotors, aerodynamic bodies, and gas filled volumetric aerodynamic bodies may be referred to as a stabilization device. Where each of these features of a rotor, volumetric aerodynamic lifting body, and gas filled volumetric aerodynamic body are used in a combination of two or more features, the combination may also be referred to as a stabilization device.
The utility section may include a graphics panel 634. The graphics panel 634 is similar to that of the other embodiments, and may be attached to the first horizontal strut 616 in the manner described for the other embodiments above or any other part of the utility section 602.
Another embodiment is shown in
In operation, a user may use a flight controller 1000 to control the control section 1006 of the system. The flight controller 1000 may be a remote control which sends wireless signals to a direction controller 1002 which is included with the control section. The flight controller 1000 may be operated by a user. Alternatively, the flight controller 1000 may include a set of instructions stored in a memory and executed on a processor on the control section of drone trailer system. In either case, the flight controller 1000 sends signals with commands and data to the direction controller 1002, either through a wired or wireless connection. The signals may include commands which cause electric motors 1004a, 1004b to rotate and different speeds, providing differential thrust to pitch, roll, and yaw the control section 1006. Although two electric motors are shown in
The flight controller 1000 also provides signals to the direction controller 1002 for any active stabilization devices which may be included in the utility section 908. Active stabilization devices 1005a, 1005b include rotors powered by electric motors and ailerons. Although an active stabilization device including two features 1005a, 1005b is shown in
A user may use the flight controller in real time to send these commands to fly the control section and maintain the stability of the utility section relative to the control section, or they may be programmed in to a memory and executed on a processor as described above.
The above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the invention disclosed herein, including various ways of using sensors to control the operation of the system. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.