Beverage dispensers as may be used in convenience stores, fast food service, concession stands, cafeterias or the like operate to fill individual receptacles with beverages for customers. Such beverage dispensers combine concentrated flavoring (syrup) with a still or carbonated water diluent to produce the dispensed beverage. Customer preference and operational performance favor the beverage to be dispensed in a chilled state. In general terms, water of a lower temperature can entrain a greater amount of carbon dioxide (CO2) gas, providing a more carbonated beverage. Customers of carbonated beverages thus typically prefer a more carbonated and colder beverage compared to a warmer and flatter beverage.
In the settings in which such beverage dispensers are used, floor space may be held at a premium. Therefore, space efficient beverage dispensers are often preferred. One such configuration is a vertically-stacked or undercounter beverage dispenser. In such a configuration, an ice bin, a carbonator and incoming supply lines of syrup and water are arranged in a lower or “under counter” unit, while an upper or “tower” unit extends above the lower unit and is arranged for mixing and dispensing the beverages.
Another challenge for beverage dispenser is the dispense of a “casually” drawn drink, for example, one that is drawn after a comparatively long interval of non-use of the dispenser. During this time of non-use, the constituent diluent and syrup within the tower naturally warms towards the ambient temperature. In the case of a carbonated water diluent, the CO2 gas may break out, e.g. separate, from the water over time and temperature increases.
Examples of existing beverage dispensers are provided in U.S. Pat. Nos. 5,249,710; 5,433,348; 5,487,492; 6,182,949; 6,463,753; 6,505,758; 6,761,036; 6,945,070; 6,981,615; 7,337,618; 7,757,498; 8,074,842; 8,152,024; 8,251,259; 8,365,956; 8,365,957; 8,490,834; 9,010,583; all of which are incorporated by reference herein in their entireties.
A beverage dispenser includes a plurality of dispensing heads. A cold plates includes a plurality of fluid lines running therethrough. An ice bin is in thermal contact with the cold plate. A carbonator extends vertically from the cold plate with a lower end of the carbonator in thermal contact with the cold plate. A plurality of fluid lines extending from the cold plate to the plurality of dispensing heads.
In examples, the carbonator may include a water inlet line that extends from the cold plate through a side wall of the carbonator, the side wall may be perpendicular to a bottom side and a top side, and a carbonated water outlet line may extend through the side wall of the carbonator and into the cold plate. The side wall of the carbonator may be cylindrical. A top surface of the cold plate may include a carbonator depression configured to receive the lower end of the carbonator therein. A thermal grease may be between the bottom side of the carbonator and the cold plate. A U-shaped portion of the water inlet line may be located within the beverage tower. The U-shaped portion of water inlet line fluidly connects ascending and descending portions of the water inlet line. A U-shaped portion of the carbonated water outlet line may be located within the beverage tower. The U-shaped portion of the carbonated water outlet line fluidly connects ascending and descending portions of the carbonated water outlet line.
The beverage dispenser may include a lower portion and an upper portion. The lower portion may include the carbonator, the cold plate, the ice bin, and the plurality of lower fluid lines, and is surrounded by an enclosure. The upper portion may include the beverage tower, the plurality of upper fluid lines, and the plurality of dispensing heads. A chase may extend vertically through the upper portion and is laterally centered within the upper portion. The plurality of fluid lines may extend from the cold plate and include first and second fluid line sets to a first lateral side of the chase and include third and fourth fluid line sets to a second lateral side of the chase. The first, second, third, and fourth fluid line sets may include one line of still water, one line of carbonated water, and at least two lines of syrup. Splitters may be positioned on each line of still water and each line of carbonated water to divide each line into sub lines, and each dispensing head is connected to a still water sub line and a carbonated water sub line. A still water sub line, a carbonated water sub line, and at least one syrup line from the second fluid line set are diverted into the chase and are connected to a first dispensing head, of the plurality of dispensing heads, mounted to the central chase. A still water sub line, a carbonated water sub line, and at least one syrup line from the third fluid line set are diverted into the chase and are connected to a second dispensing head, of the plurality of dispensing heads, mounted to the central chase.
Still further examples of the beverage dispenser include a vertical chase. The vertical chase separates the plurality of lower fluid lines into a first group of lower fluid lines and a second group of lower fluid lines, and the vertical chase separates the plurality of upper fluid lines into a first group of upper fluid lines and a second group of upper fluid lines. The first group of lower fluid lines are connected to the first group of upper fluid lines and located to a first lateral side of the chase and the second group of lower fluid lines are connected to the second group of upper fluid lines and located to a second lateral side of the chase. The first group of lower fluid lines may extend within a first vertical insulation housing and the first vertical insulation housing is filled with insulation. The first group of upper fluid lines may include a first fluid line set and a second fluid line set. Each of the first fluid line set and the second fluid line set includes a still water line, a carbonated water line, a first flavoring line, and a second flavoring line. Splitters on each still water line divide each still water line into still water sub lines. Splitters on each carbonated water line divide each carbonated water line into carbonated water sub lines.
The plurality of dispensing heads includes a first, second, third, and fourth dispensing head. The still water sub lines of the first fluid line set are fluidly connected to the first and second dispensing heads and the still water sub lines of the second fluid line set are fluidly connected to the third and fourth dispensing heads. The carbonated water sub lines of the first fluid line set are fluidly connected to the first and second dispensing heads and the carbonated water sub lines of the second fluid line set are fluidly connected to the third and fourth dispensing heads. The first flavoring line of the first fluid line set is fluidly connected to the first dispensing head. The second flavoring line of the first fluid line set is fluidly connected to the second dispensing head. The first flavoring line of the second fluid line set is fluidly connected to the third dispensing head. The second flavoring line of the second fluid line set is fluidly connected to the fourth dispensing head.
The plurality of dispensing heads includes a first, second, third, and fourth dispensing head. The first fluid line set and the second fluid line set each further comprise a third flavoring line. The still water sub lines of the first fluid line set are fluidly connected to the first and second dispensing heads and the still water sub lines of the second fluid line set are fluidly connected to the third and fourth dispensing heads. The carbonated water sub lines of the first fluid line set are fluidly connected to the first and second dispensing heads and the carbonated water sub lines of the second fluid line set are fluidly connected to the third and fourth dispensing heads. The first flavoring line of the first fluid line set is fluidly connected to the first dispensing head. The second flavoring line of the first fluid line set is fluidly connected to the second dispensing head. The third flavoring line of the first fluid line set is fluidly connected to the third dispensing head. The first, second, and third flavoring lines of the second fluid line set are fluidly connected to the fourth dispensing head.
A horizontal insulation housing may extend from the vertical insulation housing. The plurality of dispensing heads may include a first, second, third, and fourth dispensing heads. A still water subline and a carbonated water subline of the second fluid line set are connected to the fourth dispenser head through the horizontal insulation housing. At least one flavoring line of the first flavoring line and the second flavoring line is connected to the fourth dispenser head through the horizontal insulation housing. A first group of upper fluid lines extend within the first vertical insulation housing. A second group of upper fluid lines extend within the second vertical insulation housing. A portion of the fluid lines of the first group of upper fluid lines extend out of the first vertical insulation housing and through the horizontal insulation housing to connect to a first dispenser head of the plurality of dispenser heads. A portion of the fluid lines of the second group of upper fluid lines extend out of the second vertical insulation housing and through the horizontal insulation housing to connect to a second dispenser head of the plurality of dispenser heads.
A beverage dispenser 10 is configured as an undercounter dispensing system. Square footage of kitchen or food and drink order assembly areas may be at a premium in certain restaurant service settings. Therefore, vertically arranged dispensing systems present a space efficient solution for beverage dispensing. The beverage dispenser 10 includes a lower portion 12 and an upper portion 14. The lower portion 12 defines an ice bin 16 which is configured to retain a supply of pre-made cubed ice in a thermally insulated environment as described in further detail herein. A movable lid 18 helps to maintain the environment of the ice bin 16. The lower portion 12 and the ice bin 16 are configured to be positioned below a counter (not depicted), as exemplified by a counter flange 20 configured to mount the beverage dispenser 10 to the counter. The upper portion 14 includes a drip tray 22 and a beverage tower 24. A plurality of dispensing heads 26 are mounted to the beverage tower 24 at a position above the drip tray 22. The dispensing heads 26 are configured to each dispense one or more flavor of beverage therefrom. As a point of reference, the dispensing heads 26 are generally referred to herein in a numbered order from left to right as shown in
The beverage dispenser 10 is generally constructed with an aluminum or stainless steel cladding defining the exterior of the beverage dispenser 10.
In the lower portion 12, the ice bin 16 rests upon a cold plate 28. The cold plate 28 is cast or otherwise constructed from a thermally-conductive material, for example aluminum. As will be described in further detail herein, the cold plate 28 is in thermal contact with the ice bin 16 such that the ice in the ice bin 16 cools the cold plate 28. Still water, carbonated water, and syrup lines run through the cold plate 28. The cold plate, cooled by the cubed ice in the ice bin 16, cools or maintains a chilled condition of the still water, carbonated water, and syrup liquids prior to dispensing of the liquids in response to an actuation of one of the dispensing heads 26. It will be recognized that for the sake of simplicity, some fluid lines of the lower portion 12 are not depicted in
The two groups 44A, 44B of the upper fluid lines 44 are further divided into respective sets A1, A2, B1, B2, each set of fluid lines configured to support one or more dispensing heads 26 with diluent (still and carbonated water) and beverage syrup as explained herein. In the examples shown, the beverage dispenser 10 includes eight dispensing heads 26. Each set includes a line for still water, carbonated water, and as will be described herein 2 or 3 lines of syrup depending upon the configuration of the beverage dispenser 10. Both the still water line and the carbonated water line include a splitter 50 which divides those water lines into two water lines. The splitter 50 may be any type of fluid junction that diverts a flow of fluid into multiple, for example two or more, streams. Such splitter may be, but is not limited to a “Y” or “T” connector or a flow manifold. In this manner, both still and carbonated water can be provided to both of the dispensing heads 26 supplied by each fluid line set A1, A2, B1, B2. It has been determined that construction of the beverage tower to provide still and carbonated water to each of the dispensing heads enables efficient construction and operation of the beverage tower 24 while providing flexibility of configuration and use of the beverage dispenser to dispense a combination of carbonated and still beverages at each of the dispensing heads 26.
Referring specifically to the example shown in
Water enters the carbonator 30 from the water inlet line 38 along arrow 68. Gas (carbon dioxide) enters the carbonator 30 through the gas inlet 58. The electrical connection 60 provides power to a level probe 72 which is used to detect the volume of water in the carbonator between an operational low volume and an operational full volume. If the operational low volume is detected by the level probe 72 a control signal is provided to the plain water source to increase the volume of water in the carbonator 30. If the operational full volume is detected, a similar control signal is provided to cease the introduction of additional water. If the interior of the carbonator 30 becomes too full, water and carbon dioxide can escape the carbonator through pressure relief valve 74. The gassified (e.g. carbonated) water leaves the carbonator through the outlet stem 64 and the carbonated water outlet line 40 along arrow 70.
The carbonated water outlet line 40 includes an ascending portion 40A extending from the carbonator 30 near the bottom 66 of the carbonator through the lower portion 12. A fitting end 57 of the ascending portion 40A extends through and away from the counter flange 20. The carbonated water outlet line 40 further includes a descending portion 40B with a fitting end 57. The descending portion 40B passes through the counter flange 20 and the lower portion 12 to and enters the cold plate 28. A U-shaped tube 41 is fixed in position within the insulation housing 42. Foamed in insulation surrounds the U-shaped tube 41 within the insulation housing 42. The U-shaped tube 41 includes two fittings 56 which are respectively configured to receive the fitting ends 57 of the ascending portion 40A and the descending portion 40B.
Citations to a number of references are made herein. The cited references are incorporated by reference herein in their entireties. In the event that there is an inconsistency between a definition of a term in the specification as compared to a definition of the term in a cited reference, the term should be interpreted based on the definition in the specification.
In the above description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different systems and method steps described herein may be used alone or in combination with other systems and methods. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims.
The functional block diagrams, operational sequences, and flow diagrams provided in the Figures are representative of exemplary architectures, environments, and methodologies for performing novel aspects of the disclosure. While, for purposes of simplicity of explanation, the methodologies included herein may be in the form of a functional diagram, operational sequence, or flow diagram, and may be described as a series of acts, it is to be understood and appreciated that the methodologies are not limited by the order of acts, as some acts may, in accordance therewith, occur in a different order and/or concurrently with other acts from that shown and described herein. For example, those skilled in the art will understand and appreciate that a methodology can alternatively be represented as a series of interrelated states or events, such as in a state diagram. Moreover, not all acts illustrated in a methodology may be required for a novel implementation.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The application claims priority of U.S. Provisional Patent Application No. 63/340,809, filed on May 11, 2022, the contents of which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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63340809 | May 2022 | US |