Droplet deposition apparatus for ink jet printhead

Information

  • Patent Grant
  • 6572221
  • Patent Number
    6,572,221
  • Date Filed
    Wednesday, January 27, 1999
    25 years ago
  • Date Issued
    Tuesday, June 3, 2003
    21 years ago
Abstract
A piezoelectric printhead or other droplet deposition apparatus has parallel liquid containing channels defined by a base and displaceable walls, and covered by a cover number. The channels each have at least one nozzle for ejecting droplets. Each nozzle may be disposed in the base, the cover then having two ink supply parts spaced lengthwise of each channel on opposite sides of the nozzle. Alternatively two longitudinally spaced nozzles may be provided in the base of each channel. The cover may have a conductive track corrected to wall-displacing electrodes, the points of connection being outside the channels.
Description




FIELD OF THE INVENTION




The present invention relates to droplet deposition apparatus, in particular an inkjet printhead, which comprise a channel communicating with a supply of droplet liquid and an opening for ejection of droplets therefrom, at least one channel side wall being displaceable in response to electrical signals, thereby to effect ejection of droplets from the channel.




BACKGROUND OF THE INVENTION





FIG. 1



a


is a cross-sectional view of the channels of the prior art inkjet printhead construction according to WO92/22429. Piezoelectric ceramic sheet


12


is poled in its thickness direction


17


and formed in one surface with channels


11


bounded on two sides lying parallel to the channel axis by channel walls


13


. By means of electrodes


23


formed on either side of each wall


13


, an electric field can be applied to the piezoelectric material of the walls, causing them to deflect in shear mode in a direction transverse to the channel axis. Pressure waves are thereby generated in the ink which result in the ejection of an ink droplet. These principles are known in the art, e.g. from EP-A-0 364 136.




Channels


11


are closed along one side lying parallel to the channel axis by the surface of a cover


14


having conductive tracks


16


at the same pitch interval as the ink channels formed thereon. Solder bonds


28


are formed between tracks


16


and the channel wall electrodes


23


, thereby securing the cover to the base and creating an electrical connection between the electrodes and the track in a single step. To protect them from later being corroded by the ink, electrodes and tracks are then given a passivant coating.




As shown in

FIG. 1



b


, which is a sectional view taken along the longitudinal axis A of a single channel of the prior art printhead of

FIG. 1



a


, a nozzle plate


20


having respective ink ejection nozzles


22


is mounted at the front of the sheet


12


whilst an ink manifold


26


is defined at the rear by a manifold structure


21


. Tracks


16


are led to the rear of cover


14


for connection to a drive circuit, typically embodied in a microchip


27


which in turn is driven by signal received via input tracks


18


.




In printheads of this ilk, the channel walls and in particular the electrodes formed thereon—are often passivated so as to protect from subsequent corrosion by the ink. Reference is made in this regard to WO95/07820.




In the device discussed above, however, such conventional passivation prior to attachment of the cover would inhibit the formation of solder bonds between the electrodes and the tracks. On the other hand, passivation after the cover has been attached can only be applied from the end of the channel, resulting in low quality coating of the electrodes and tracks, especially at the midpoint of the channel remote from the channel ends.




SUMMARY OF THE INVENTION




The present invention has as an objective a printhead construction that retains the connection advantages associated with the conductive tracks formed on the cover of the prior art construction and yet is amenable to passivation.




Accordingly, the present invention consists in one aspect in droplet deposition apparatus comprising at least one channel having means for communicating with a supply of droplet liquid and an opening for ejection of droplets;




the channel being bounded on at least one side lying parallel to the channel axis by a channel wall associated with actuator means; the actuator means effecting displacement of the channel wall in response to electrical signals, thereby to effect ejection of droplets from the channel;




the channel being bounded on a further side lying parallel to the channel axis by a cover surface, the cover surface having formed thereon at least one conductive track for conveying electrical signals to said actuator means, the point of electrical connection between the track and the actuator means lying outside the channel.




Since the sole point of electrical connection between the track and the actuator in accordance with the present invention lies outside of the channel and thus out of contact with the ink (with its potentially corrosive effects), passivation of this point is no longer required. The channel itself can therefore be conventionally passivated via the open tops of the channels, thereafter, the cover can be attached and electrical contact established between the conductive tracks on the cover and the actuator means associated with the channel walls. Even in a printhead that—because of the type of ink it is designed to fire—does not require passivation, a point of electrical connection lying outside the channel as per the present invention is less likely to fail in fatigue than the channel-length solder bonds of the prior art device of

FIGS. 1



a


,


1




b.






A corresponding method according to a first aspect of the invention consists in a method of manufacture of droplet deposition apparatus method of manufacture of droplet deposition apparatus, the method comprising the steps of:




forming in a base component at least one open-topped channel and, bounding said channel on at least one side lying parallel to the channel axis, a channel wall associated with actuator means for effecting displacement of the channel wall in response to electrical signals, thereby to effect ejection of droplets from the channel;




closing the channel on a further side lying parallel to the channel axis by a cover surface, the cover surface having formed thereon at least one conductive track for conveying electrical signals to said actuator means; and




electrically connecting the conductive track and the actuator means at a point lying outside the channel.




Advantageously, the step of closing the channel results in the electrical connection of the conductive track and the actuator means, thereby simplifying the manufacturing process.




The first aspect of the invention also consists in droplet deposition apparatus comprising: a bottom sheet of piezo-material poled droplet deposition apparatus comprising:




a bottom sheet of piezo-material poled in a direction normal to said sheet and formed with a multiplicity of parallel, open-topped channels mutually spaced in an array direction normal to the length of the channels and defined each by facing side walls and a bottom surface extending between said side walls;




a top sheet facing said bottom surfaces of said channels and bonded to said side walls to close said channels at the tops thereof;




respective nozzles communicating with said channels for the ejection of droplets of liquid therefrom;




connection means for connecting said channels with a source of droplet deposition liquid;




wherein each channel is formed with a forward part in which electrodes are provided on opposite sides of at least one of the side walls defining the channel, thereby to form a shear mode actuator for effecting droplet expulsion from the channel; and




wherein each channel is formed with a rearward part having an electrically-conductive coating which is in electrical contact with the at least one electrode on the channel-facing sides of the side walls in the forward part;




sealing means separating the forward part from the rearward part; and wherein




the apparatus further comprises conductive tracks formed on that surface of said top sheet that is bonded to said side walls, the conductive tracks being in electrical contact with the electrically-conductive coating in said rearward part.




A corresponding method comprises the steps of forming a bottom sheet with a layer of piezo-material poled in a direction method of manufacture of a droplet deposition apparatus comprising the steps of:




forming a bottom sheet with a layer of piezo-material poled in a direction normal to said sheet;




forming a multiplicity of parallel, open-topped channels mutually spaced in an array direction normal to the length of the channels, each channel being defined by facing side walls and a bottom surface extending between said side walls, each channel further having a forward part and a rearward part;




forming electrodes on opposite sides of at least one of the side walls defining the forward part of each channel, thereby to form a shear mode actuator for effecting droplet expulsion from the channel; and




forming in the rearward part of each channel an electrically-conductive coating in electrical contact with a respective electrode;




providing a top sheet having a surface formed with conductive tracks thereon; and




bonding that surface of the top sheet having conductive tracks thereon to said side walls so as to close said channels at the tops thereof;




establishing electrical contact between said tracks and the respective electrically-conductive conductive coating of each channel; and




providing sealing means separating the forward and rearward parts of each channel.




A second aspect of the present invention consists in droplet deposition apparatus comprising droplet deposition apparatus comprising:




at least one longitudinal, open-topped droplet liquid channel defined by facing longitudinal side walls and a bottom, longitudinal surface extending between the side walls;




means for applying an electric field to piezoelectric material in at least one of said walls, thereby to effect displacement of the wall relative to said longitudinal channel so as to eject a droplet from the channel; and




a cover closing the open, longitudinal top side of the channel;




wherein said bottom longitudinal surface of the channel is formed with an opening for droplet ejection, and;




the cover incorporates two ports for supply of droplet liquid, the ports being spaced along the channel on either side of the opening.




Such a construction again simplifies the manufacture of known printheads, particularly those of the “top shooter” kind discussed in WO91/17051.

FIG. 2

shows a sectional view along the channels of such a prior art printhead, with those features that correspond to

FIG. 1

being denoted by corresponding reference numbers. Droplet ejection takes place from a nozzle


22


formed in the channel cover component


60


whilst droplet liquid is supplied to the channel via ports


33


formed in the channel base and which are typically connected in their turn to ink supply conduits (not shown) formed in a base component


35


that is separate from the piezoelectric channeled component


12


.




In accordance with the invention, an opening communicating with a droplet ejection orifice is formed in the bottom surface of the channel, thereby allowing the cover component to incorporate ports for supply of ink into the channel. A further, separate base component is consequently no longer required.




A third aspect of the invention comprises droplet deposition apparatus comprising:




at least one longitudinal, open-topped droplet liquid channel defined by facing longitudinal side walls and a bottom, longitudinal surface extending between the side walls;




means for supplying droplet liquid to the channel;




means for applying an electric field to piezoelectric material in at least one of said walls, thereby to effect displacement of the wall relative to said longitudinal channel so as to eject a droplet from the channel; and




a cover closing the open, longitudinal top side of the channel;




wherein the bottom longitudinal surface of the channel is formed with two openings for droplet ejection, the openings being spaced along the channel.




Such a construction brings to the arrangement of PCT application no. PCT/GB98/01495 the aforementioned advantage of reduced component count.




Corresponding method claims are also comprised in the present invention, and other aspects are as set out in other independent claims.




Further advantageous embodiments of the invention are set out in the description, drawings and dependent claims.




The disclosure of all claims is deemed incorporated here as consistory clauses, unless already set out above.




The invention will now be described by way of example by reference to the following diagrams, of which:











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 3

is a sectional view taken along the channel axis of a printhead according to a first embodiment of a first aspect of the present invention;





FIGS. 4



a


and


4




b


show detail of the rear part of the printhead of

FIG. 3

before and after attachment of the cover respectively;





FIG. 5

is a sectional view taken along the channel axis of a printhead according to a second embodiment of a first aspect of the present invention;





FIG. 6

is a sectional view taken along the channel axis of a printhead incorporating both first and second aspects of the present invention;





FIG. 7

is a sectional view taken along the channel axis of a printhead according to a second embodiment of a second aspect of the present invention;





FIG. 8

is a detail perspective view of the end of the piezoelectric body of the printhead of FIG.


7


.





FIGS. 9 and 10

are sectional and detail sectional views respectively of an alternative embodiment of the printhead shown in FIG.


7


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 3

illustrates a printhead according to a first embodiment of the first aspect of the present invention, with those features that are common to FIG.


3


and the prior art printhead of

FIGS. 1 and 2

being designated by common reference numerals.




As in the prior art device, a piezoelectric ceramic body


12


poled in the thickness direction is formed with channels


11


separated by channel walls


13


. As known from EP-A-0 364 136 referred to above, electrodes


23


are formed along each wall


13


in the ink-containing channel


11


as well as extending along a rearward groove


100


to the rear face


130


of the body. In addition, there is provided a cover


14


, a surface


15


of which closes the open side of each of the channels


11


, a nozzle plate


20


with nozzles


22


for droplet ejection and a manifold for supply of ink into the channel in the form of a transverse cut in the body


12


. Surface


15


of cover


14


has tracks


16


formed thereon (suitable processes are well know) which in turn are connected to microchip


27


(which is illustrated figuratively in FIG.


3


and not to scale) which in turn receives input signals from input tracks


18


.




Detail of the rear part of the printhead prior to attachment of the cover is shown in

FIG. 4



a


: a passivation layer


140


(not shown in

FIG. 3

but indicated by dashed hatching in

FIG. 4



a


) is applied over the entirety of the electrodes


23


(indicated by solid hatching in both

FIGS. 3 and 4



a


) in the channel and part way along the rearward groove


100


. In contrast to the prior art construction, passivation is carried out before attachment of the cover and advantageously according to the method described in WO95/07820.




A mechanical bond between body and surface


15


of cover


14


is achieved by means of adhesive layer


160


, applied to the end surfaces of the walls


13


in the region of the channels


11


prior to assembly of cover and body and preferably in accordance with the method discussed in WO95/04658.

FIG. 4



b


illustrates the assembled printhead, with the adhesive bond being indicated at


220


. Such a bond may indeed be tougher and have a longer fatigue life than the corresponding solder bond of the prior art construction described above.




Electrical connection between the conductive tracks


16


on the cover and that part of the electrode


23


in the rearward groove


100


is achieved by a protrusion


170


of a malleable, deformable, conductive material such as solder affixed to the end


180


of track


16


. On assembly of the cover to the body, as illustrated in

FIG. 4



b


, protrusion


170


comes into contact with electrode


23


and is deformed, thereby providing an effective electrical contact


200


between electrode


23


and track


16


.




A bead


190


of a sealing paste or high viscosity glue is also applied so as to form on assembly an ink seal


210


between the end of the ink channel


11


and the electrical contact


200


. Such a seal protects the electrical contact from later corrosion by ink. Preferably, the seal is positioned so as to straddle the free end


150


of the passivation layer


140


, thereby preventing the seepage of ink under the passivation layer from where it might otherwise attack the electrode material


23


.





FIG. 5

illustrates a second embodiment of the first aspect of the present invention. A ceramic piezoelectric body


290


is, as in the previous embodiment, poled in the thickness direction and formed with channels


11


separated by channel walls


13


which in turn have an electrode


23


formed on each side. Ink ejection, however, takes place from a centrally located nozzle


320


formed either directly in the cover


350


or, as shown, in a nozzle plate


330


communicating with the channel via an aperture


340


formed in the cover. Body


290


is additionally formed with two manifolds


310


for supply of ink from both ends of the channel, as indicated by the arrows


300


. A further structure (not shown) will supply the manifolds with ink from a reservoir.




Such a “double-ended” printhead configuration is disclosed in WO91/17051 and has advantages in terms of a lower operating voltage over the “single-ended” configuration described above. Furthermore, the configuration of base


290


is suited to manufacture by moulding—a technique that is potentially more attractive from the point of view of manufacturability than conventional sawing techniques described in the aforementioned EP-A-0 364 136.




The connection of the channel electrode


23


to conductive tracks


370


formed on that surface of cover


350


facing body


290


is as already described with regard to

FIGS. 3

,


4




a


and


4




b


, however, and is located in groove


360


formed at one side of the body


290


. Similarly, in the region of the channel itself (the channel walls of which are passivated prior to assembly) and at that end


380


of the body not occupied by an electrical connection, cover


350


is attached to the piezoelectric ceramic body by a conventional adhesive bond (not shown).




In order to minimise the distance traveled by the ink from the channel proper


11


to the outlet of the nozzle


320


—thereby reducing pressure losses and consequent reductions in droplet ejection velocity—the nozzle


320


may be formed in the cover


350


itself. Advantageously the nozzle is formed by laser ablation as described, for example, in WO93/15911, and to this end the cover may be made of an easily ablatable material, suitably a polymer such as polyimide, polycarbonate, polyester or polyetheretherketone, typically of 50 μm thickness.




The stiffness of a cover plate formed of such an easily ablatable material may be increased by application of a coating of stiffer material to the inner and outer surfaces of the ablatable cover plate. Particularly suitable for this purpose is silicon nitride: it can also be used as a passivant coating in the process of the aforementioned WO95/07820, is deposited as a smooth coating suitable for the subsequent application of a non-wetting coating, and will not short out electrodes of adjacent channels due to its non-conducting properties. Two layers of such a material placed either side of the polyimide cover and each having a thickness of around 5% of that of the cover (2.5 μm in the case of a 50 μm thick cover) will typically increase bending stiffness by a factor of 5-10 (based on standard compound beam theory and assuming a value of Young's Modulus for the stiffening material approximately 100 times greater than that of the polymer and good adhesion between the stiff and polymer materials). Such a thin layer has no significant effect on the ease with which the cover plate can be ablated to form a nozzle, particularly if the material of the layer itself is to some degree ablatable.




Expressed in broad terms, the cover plate for an inkjet printer comprises a layer of a first, easily ablatable, material having further layers bonded on opposite sides thereof, the further layers each being of a material having a stiffness at least an order of magnitude greater than that of the first material and being of a thickness at least an order of magnitude less than that of the first layer.




Referring now to

FIG. 6

, there is shown a printhead incorporating both first and second aspects of the present invention. Piezoelectric ceramic body


400


is formed with channels


11


, channel-separating walls


13


and electrodes


23


which are supplied with actuating signals via conductive tracks


410


connected to drive circuitry (not shown). Unlike previous embodiments, however, droplet ejection takes place from a nozzle


420


communicating with an opening


430


formed in the body


400


at the closed, bottom surface


440


of the channel


11


—this is in contrast to

FIG. 5

where the nozzle


320


is located in a cover


350


closing the open, top side of the channel


11


.




Moulding is again the preferred method of manufacture of the channelled body


400


, and the arrangement of

FIGS. 4



a


and


4




b


is again employed for electrical connection between the electrodes


23


and conductive tracks


410


. Communication hole


430


may also be formed during the moulding process or may be formed subsequently, e.g. by means of a laser. Cover


450


no longer incorporates a nozzle but is instead formed with ink inlet ports


460


. Such an arrangement has a lower component count than embodiments discussed earlier and has consequential manufacturing advantages. Alternatively, ink supply ports could be formed in the channelled component, e.g. at the channel ends.




The printhead of

FIG. 7

also employs a cover component


500


having ink inlet ports


520


,


522


and


524


located at either end and in the middle of a channel


11


formed in a piezoelectric body


530


. Channel walls are separated by a gap


540


into two sections


550


,


560


supplied by ports


520


,


522


and


522


,


524


respectively, with each section being independently actuable by means of respective electrodes


570


,


580


driven by drive circuits (not shown) via conductive tracks


650


,


660


. For each section there is provided a respective nozzle


610


,


620


formed in a nozzle plate


615


and communicating with a section of the channel


11


via communication holes


630


,


640


formed in the bottom surface of the channel at points located midway between the respective inlet ports for that section.




Such a configuration is described in co-pending UK patent application no. 9710530.8 and results in a printhead having two parallel rows of independently actuable printing elements that is compact and which has a reduced actuating voltage per unit droplet ejection velocity due to the “double-ended” ink supply to each channel section.




Unlike earlier embodiments, the conductive tracks


650


,


660


that electrically connect the channel electrodes to the drive chips are formed on the piezoelectric body itself, advantageously in the same step in which the electrodes


570


,


580


are deposited on the channel walls. Such an arrangement is known from EP-A-0 397 441 and consequently will not be described in further detail here. Connection between track


650


,


660


and drive chip


590


,


600


may be achieved by any conventional method, including wire bonding or gold ball connection.




Piezoelectric body


530


may be moulded: in addition to having clear manufacturing advantages, such a process permits the end of the channel


11


to be formed as illustrated in

FIG. 8

, namely with a smooth, continuous transition


700


from the top surface


720


of the body to both the channel wall


730


and the bottom, longitudinal surface


710


of the channel. This in turn avoids discontinuities in the subsequently-deposited electrode material and the associated heating effects which might have a deleterious effect on the operational life of the printhead as a whole.




Alternatively, channels may be formed in the piezoelectric component by sawing using a disc cutter—as described e.g. in EP-A-0 309 148—and illustrated in the sectional and detail sectional views of

FIGS. 9 and 10

. It follows that the depth of the channel


11


will run out more gradually at each end, as shown at


800


, and that the piezoelectric channel wall defined between adjacent sawn channels


11


will run continuously between the two active sections


550


,


560


. However, a break


810


in the electrodes on the channel walls at a location between the two sections ensures that each the wall in active section can be actuated independently by signals supplied via electrical input


820


. Such a break may be achieved e.g. by masking during deposition of the metal plating or by removal of the plating by a laser.




Connection between the electrodes on the channel walls and the electrical input


820


, whilst not shown in detail, may be achieved by any of the known techniques including wire bond between tracks formed in shallow “run-out” grooves formed in the area


900


rearward of the channel


11


(described in the aforementioned EP-A-0 364 136) or conductive adhesive (e.g. anisotropic conductive adhesive) between conductive tracks formed in area


900


on the surface of the piezoelectric sheet itself and (described in EP-A-0 397 441).




As in the embodiment of

FIG. 7

, each channel


11


is closed along its two active sections


550


,


560


by appropriate lengths


820


,


830


of a cover component


500


which is also formed with ports


520


,


522


,


540


that allow ink to be supplied to each channel active section and, optionally, allow ink to be circulated through each channel section for cleaning purposes, s is generally known. Ports may be positioned so as to define the edge of an active section, as in the case of port


522


, in which case manufacture is simplified. In the example shown, the width of cover port


522


and the cover closing lengths


820


,


830


are of the same order of magnitude, typically 2 mm.




Ink ejection from each active section is again via openings that communicate the channel with the opposite surface of the piezoelectric component (sheet


860


) to that in which the channel is formed. In the present embodiment, these openings take the form of slots


840


,


850


which extend some distance—typically 200 μm—in the longitudinal direction of the channel so as to allow some leeway in the placing of the respective nozzles


870


,


880


in nozzle plate


890


. Offsetting of nozzles is generally necessary whenever simultaneous droplet ejection from adjacent channels is not possible e.g. in “shared wall” printheads of the kind illustrated, is generally known e.g. from EP-A-0 376, and will not therefore be discussed in any greater detail.




Printheads according to the present invention may also be made in a modular format as described in the aforementioned WO91/17051, each module being formed in opposite end surfaces thereof with respective channel parts so that, upon butting together of modules, further channels are formed between respective pairs of butted modules. In such arrangements, the respective channel parts may include at least part of a slot formed in the channel base and of sufficient length that, even if a pair of butted modules and their respective slot parts are not perfectly aligned, there remains an overlap between the two slot halves sufficient to accommodate a nozzle.




As in the previous embodiment, nozzles


870


,


880


are formed in a nozzle plate


890


which, as illustrated, may extend over the substantially the entire length of piezoelectric sheet


860


so as to provide a suitably large area for engagement e.g. of a capping and/or wiping mechanism.




It should be understood that this invention has been described by way of examples only and that a wide variety of modifications can be made without departing from the scope of the invention. Features shown in the context of the first aspect of the invention may be equally applicable to the second aspect and vice versa.




The piezoelectric channel walls, for example, can be polarised in opposite directions normal to the plane of the channel axes as known, for example, from EP-A-0 277 703. Alternatively, polarisation of the channel walls can be parallel to the plane of the channel axes with electrodes formed in the channel walls themselves as known, for example, from EP-A-0 528 647.




Nor is every channel in a printhead required to be capable of droplet ejection: active channels capable of droplet ejection may be alternated in the printhead with inactive—so-called “dummy” channels—as described, for example, in the aforementioned EP-A-0 277 703.



Claims
  • 1. Droplet deposition apparatus comprising:at least one longitudinal, open-topped droplet liquid channel defined by facing longitudinal side walls and a bottom, longitudinal surface extending between the side walls; means for applying an electric field to a piezoelectric material in at least a wall of said walls, thereby to effect displacement of the wall relative to said longitudinal channel so as to eject a droplet from the channel; and a cover closing the open, longitudinal top of the channel; wherein said bottom longitudinal surface of the channel is formed with an opening for droplet ejection, and; the cover incorporates two ports for supply of droplet liquid, the ports being spaced along the channel on either side of the opening.
  • 2. Apparatus according to 1, wherein the supply ports are spaced on either side of the opening by an equal amount.
  • 3. Apparatus according to claim 1, wherein the bottom longitudinal surface of the channel is formed with at least two openings, the openings being spaced along the channel.
  • 4. Apparatus according to claim 3, wherein the cover incorporates droplet supply ports spaced along the channel so as to lie either side of each opening.
  • 5. Apparatus according to claim 1, wherein the piezoelectric material deforms in shear mode when subject to the electric field.
  • 6. Apparatus according to claim 1, wherein an electrode is formed on a channel-facing surface of the channel wall.
  • 7. Apparatus according to claim 6, wherein an electrode is also formed on the channel wall on a surface opposed to the channel-facing surface of the channel wall.
  • 8. Apparatus according to claim 1, wherein said channel wall is displaceable in response to electrical signals in a direction transverse to the axes of the channels.
  • 9. Apparatus according to claim 1, wherein said bottom, longitudinal surface is defined by a base, said base and said longitudinal side walls being integral.
  • 10. Apparatus according to claim 1 and including a plurality of longitudinal channels arranged parallel to one another.
  • 11. Droplet deposition apparatus comprising:at least one longitudinal, open-topped droplet liquid channel defined by facing longitudinal side walls and a bottom, longitudinal surface extending between the side walls; means for supplying droplet liquid to the channel; means for applying an electric field to piezoelectric material in at least one of said walls, thereby to effect displacement of the wall relative to said longitudinal channel so as to eject a droplet from the channel; and a cover closing the open, longitudinal top side of the channel; wherein the bottom longitudinal surface of the channel is formed with two openings for droplet ejection, the openings being spaced along the channel.
  • 12. Apparatus according to claim 11, wherein the means for supplying droplet liquid comprises supply ports in the cover, spaced along the channel so as to lie either side of each opening.
  • 13. Apparatus according to claim 11, wherein the piezoelectric material deforms in shear mode when subject to the electric field.
  • 14. Apparatus according to claim 11, wherein an electrode is formed on a channel-facing surface of the channel wall.
  • 15. Apparatus according to claim 14, wherein an electrode is also formed on the channel wall on a surface opposed to the channel-facing surface of the channel wall.
  • 16. Apparatus according to claim 11, wherein said channel wall is displaceable in response to electrical signals in a direction transverse to the axes of the channels.
  • 17. Apparatus according to claim 11, wherein said bottom, longitudinal surface is defined by a base, said base and said longitudinal side walls being integral.
  • 18. Apparatus according to claim 11 and including a plurality of longitudinal channels arranged parallel to one another.
  • 19. Droplet deposition apparatus comprising at least one channel having means for communicating with a supply of droplet liquid and an opening for ejection of droplets;the channel being bounded on at least one side lying parallel to the channel axis by a channel wall associated with actuator means; the actuator means effecting displacement of the channel wall in response to electrical signals, thereby to effect ejection of droplets from the channel; the channel being bounded on a further side lying parallel to the channel axis by a cover surface, the cover surface having formed thereon at least one conductive track for conveying electrical signals to said actuator means, the point of electrical connection between the track and the actuator means lying outside the channel.
  • 20. Apparatus according to claim 19, wherein the point of electrical connection is sealed from ingress of droplet fluid from the channel.
  • 21. Apparatus according to claim 19, wherein an area adjacent said channel has an electrically-conductive coating which is in electrical contact with the actuator means associated with at least one channel wall of said channel, the conductive track being in electrical contact with said electrically-conductive coating.
  • 22. Apparatus according to claim 21, wherein said area is a groove.
  • 23. Apparatus according to claim 22, wherein the groove is of lesser depth than the channel.
  • 24. Apparatus according to claim 22, wherein the groove is co-linear with the channel.
  • 25. Apparatus according to claim 21, wherein a protective coating is applied to the channel wall.
  • 26. Apparatus according to claim 25 and wherein said electrically-conductive coating further extends over at least a channel-facing surface of the channel wall, the protective coating being applied to said electrically-conductive coating.
  • 27. Apparatus according to claim 25, wherein the protective coating terminates in said area adjacent said channel.
  • 28. Apparatus according to claim 19, wherein the electrical contact is made by a deformable conductive material interposed between the electrically-conductive coating and the conductive track.
  • 29. Apparatus according to claim 28, wherein the deformable conductive material is solder.
  • 30. Apparatus according to claim 19, wherein the tops of said channel walls are attached to the cover surface by a non-conducting bond.
  • 31. Apparatus according to claim 30, wherein the non-conductive bond is an adhesive bond.
  • 32. Apparatus according to claim 19, wherein a plurality of channels are formed in an array, the channels lying parallel to one another and defining channel walls therebetween.
  • 33. Apparatus according to claim 32, wherein said channel walls are displaceable in response to electrical signals in a direction transverse to the axes of the channels and parallel to the channel array direction.
  • 34. Apparatus according to claim 19, wherein the channel wall comprises piezoelectric material to which said electrical signals are applied.
  • 35. Apparatus according to claim 34, wherein said piezoelectric material deforms in shear mode when subject to said electrical signals.
  • 36. Apparatus according to claim 35, wherein an electrode is formed on a channel-facing surface of the channel wall and the piezoelectric material is polarised in a direction perpendicular both to the array direction and to the channel axis.
  • 37. Apparatus according to claim 19, wherein the body comprises a sheet of piezoelectric material, the plurality of channels being formed in one surface of the sheet.
  • 38. Apparatus according to claim 37, wherein the piezoelectric material is polarised in a direction normal to the surface of the sheet.
  • 39. Apparatus according to claim 19, wherein said cover is formed with ports for supply of droplet liquid into said channel.
  • 40. Droplet deposition apparatus comprising:a bottom sheet of piezo-material poled in a direction normal to said sheet and formed with a multiplicity of parallel, open-topped channels mutually spaced in an array direction normal to the length of the channels and defined each by facing side walls and a bottom surface extending between said side walls; a top sheet facing said bottom surfaces of said channels and bonded to said side walls to close said channels at the tops thereof; respective nozzles communicating with said channels for the ejection of droplets of liquid therefrom; connection means for connecting said channels with a source of droplet deposition liquid; wherein each channel is formed with a forward part in which electrodes are provided on opposite sides of at least one of the side wails defining the channel, thereby to form a shear mode actuator for effecting droplet expulsion from the channel; and wherein each channel is formed with a rearward part having an electrically-conductive coating which is in electrical contact with the at least one electrode on the channel-facing sides of the side walls in the forward part; sealing means separating the forward part from the rearward part; and wherein the apparatus further comprises conductive tracks formed on that surface of said top sheet that is bonded to said side walls, the conductive tracks being in electrical contact with the electrically-conductive coating in said rearward part.
  • 41. Apparatus according to claim 22, wherein the groove is sealed by sealing means against ingress of droplet fluid from the channel.
  • 42. Appparatus according to claim 41, wherein said sealing means extends over the termination of the protective coating in said area adjacent said channel.
Priority Claims (1)
Number Date Country Kind
9721555 Oct 1997 GB
Parent Case Info

This is a continuation of International Application No. PCT/GB98/03050 filed Oct. 9, 1998. The priority benefit under 35 U.S.C. §119(e) of provisional application No. 60/073,041 filed Jan. 19, 1998 is claimed.

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Provisional Applications (1)
Number Date Country
60/073041 Jan 1998 US
Continuations (1)
Number Date Country
Parent PCT/GB98/03050 Oct 1998 US
Child 09/238378 US