The present invention relates to a droplet discharging apparatus and more particularly to a droplet discharging apparatus which has a flow passage communicated with a liquid supply passage, an aperture provided in the downstream side of the flow passage through which droplets are discharged, and a pressure generating device provided in the flow passage for generating a pressure for discharging the droplets through the aperture.
One of such conventional droplet discharging apparatuses is known as disclosed in Patent Citation 1. Patent Citation 1: JP8-58089A
As described in the above citation where a supply of ink is conveyed from a communication passage 38 to a pressure chamber 5, an ink supply orifice 4 is positioned so as not to come opposite to the pressure chamber thus removing unwanted air bubbles with ease. Referring to
For ease of the description of such a drawback about the generation of air bubbles, an improved modification of the passage is developed as shown in
In addition, as shown in
It is an object of the prevent invention, in view of the above aspects, to provide a droplet discharging apparatus which can avoid the production of unwanted air bubbles in the liquid passage.
It is generally known that the angle of contact between the liquid front and the contact interface between a liquid and a solid is determined by the surface tension of the solid, the surface tension of the liquid, and the interfacial tension between the liquid and the solid. The lower the affinity between the liquid and the solid, the greater the angle of contact will be. The higher the affinity between the liquid and the solid, the smaller the angle of contact will be.
We, the inventors, have found through a series of experiments the following facts. When the angle of contact is great with the affinity between a solid and a liquid remaining low, the liquid enters the second flow passage 60′ before the liquid front reaches the outer corner P1′ after arriving at the inner corners P3′. This results in the generation of air bubbles in the outer corner P1′ due to a pool of air being trapped. Also, as the liquid runs through the acute corners P2′ at the inlet with difficulty, it generates unwanted air bubbles thereabout. More particularly, it was found that the generation of air bubbles much depends on the angle of contact and the form of the flow passage.
For achievement of the foregoing object in view of the above described aspects, a droplet discharging apparatus is provided as a first feature of the present invention, which has a flow passage communicated with a liquid supply passage, an aperture provided for discharging droplets of a liquid from the flow passage, and a pressure generating device for generating a pressure in the flow passage in order to discharge the liquid, in which
the flow passage comprises a first flow passage communicated with the liquid supply passage and a second flow passage communicated to the downstream end of the first flow passage for allowing the liquid to flow in a direction which is different from the direction of flow in the first flow passage as is arranged to turn at a bent and its surface extending from the outer corner at the bent to the wall at the outer side of the second flow passage is gently curved, and
the width of the second flow passage which extends at a right angle to the direction of flow in the first flow passage is narrower than the width of the first flow passage at the joint between the two passage or at a location close to the joint.
According to the above arrangement, the surfaces, denoted by 50 W and 60 W, which extend from the outer corner P1 at the bent to the wall at the outer side of the second flow passage 60 are gently curved as shown in
As a second feature of the present invention, the apparatus may be characterized, in place of and/or in addition to the arrangement at the width of the second flow passage in the first feature, in that the relationship at the joint between the two passages or at a location close to the joint between the depth D in the second flow passage which extends along the direction of flow in the first flow passage and the maximum width W of the first flow passage which extends at a right angle to the direction of flow in the first flow passage within a location between the outer corner and the inner corner at the bent is expressed by D/W<0.4.
As apparent from the analysis over the prescribed problems, the generation of air bubbles in the outer corner P1 is triggered by the liquid reaching the outer corner P1 with a delay after running through the first flow passage 50. Because the generation of air bubbles is avoided when the depth D of the second flow passage which represents the distance to the outer corner P1 is short, we, the inventors, have found through a series of experiments that the conditions for avoiding the generation of unwanted air bubbles are satisfied by the relationship between the depth D and the width W.
As a third feature of the present invention, the apparatus may be characterized, in place of and/or in addition to the arrangement at the width of the second flow passage in the first feature, in that the inner corner at the bent and/or at least a part of the inner side at the bent of the first flow passage (referred to as an inner side hereinafter) is greater in the resistance to the flow of the liquid than the other surfaces.
According to the third feature, the liquid running over the inner corner P3 can be prevented from entering first the second flow passage 60 before the liquid front running through the first flow passage 50 reaches the outer corner P1, hence avoiding the generation of air bubbles in the outer corner P1. For increasing the resistance against the flow of the liquid on an inner side, the surface of interest may be subjected to any applicable process for increasing the resistance or the other surfaces may be subjected to a process for decreasing the resistance.
As a fourth feature of the present invention, the apparatus may be characterized, in place of and/or in addition to the arrangement at the width of the second flow passage in the first feature, in that the cross section at the joint between the two passages which extends at a right angle to the direction of flow in the second flow passage is outlined by lines and/or curves which are joined at obtuse angles.
According to the arrangement, the acute corners are not present at the inlet of the second flow passage, whereby the liquid can easily run through the corners thus avoiding the generation of unwanted fir bubbles.
Furthermore, we, the inventors, have found through a series of experiments that the problem shown in
For eliminating the above problem, the apparatus may be characterized as a fifth feature of the present invention, in place of and/or in addition to the arrangement at the width of the second flow passage in the first feature, in that the wall surface of the second flow passage is positioned at the outer side of the plane which linearly extends between the inlet and the outlet of the second flow passage.
According to the arrangement, as shown in
As set forth above, the first to third features of the present invention allow the generation of unwanted air bubbles to be avoided in the outer corner P1′ of the flow passage. According to the fourth feature, the generation of air bubbles can be avoided particularly at the acute corners P2′ at the inlet. According to the fifth feature, the generation of air bubbles can be avoided particularly in the second flow passage. Using any combination of the features, their advantages can create a synergy effect.
The apparatus according to the present invention has a bent in the flow passage so that the freedom of design about a location close to the aperture can be improved. Also, since the generation of unwanted air bubbles are avoided with the structural improvement, the angle of contact which is determined by the viscosity and type of the liquid to be used and the materials of the structure of the flow passage can be less limited while the freedom of selecting the type of the liquid is increased, hence significantly improving the efficiency of the experiment as well as the production.
Other objects, arrangements, and advantages of the present invention will be apparent from the following description of embodiments of the present invention.
1: droplet discharging apparatus, 2: head, 10: piezoelectric device, 10a: holding portion, 10b: activating portion, 10c: contact portion, 10d: lower end, 20: bracket, 21: channel, 22: upper open region, 23: mounting region, 24: cavity region, 27: communication inlet, 27c: supply passage, 30: oscillator plate, 30a: lower side, 31: projection, 32: diaphragm (oscillating membrane), 33: recessed portion, 34: upper side, 35: supply passage, 36: communication aperture, 40: nozzle plate, 41: nozzle (third flow passage), 42: recess, 43: aperture, 50: first flow passage, 50w: lower side wall, 50T: upper wall, 50B: lower wall, 52: side corner, 53: margin area, 55a to 55f: flow resistive surfaces, 60: second flow passage, 60a: inlet, 60b: outlet, 60w: wall at outer side, 61: tubular inner surface, 62: reduced surface, 63: flat surface, D: depth of second flow passage, W: width of first flow passage, JP: joint, PG: flow passages, P1: outer corner, P2: acute corner at inlet, P3: inner corner.
The first embodiment of the present invention will be described referring to
As shown in
The bracket 20 has a channel 21 provided therein to extend from the upper end to the lower end for guiding the piezoelectric device 10, in which an upper open region 22, amounting region 23, and a cavity region 24 are defined from the upper to the lower of the guiding channel 21. The bracket 20 also has a communication inlet 27 provided in the back side thereof for communicating with a cartridge. The oscillator plate 30 and the nozzle plate 40 are fitted to the lower side of the bracket 20. A combination of the oscillator plate 30 and the nozzle plate 40 fitted to the lower side of the bracket 20 form a pressure chamber actuated by the piezoelectric device 10 and a flow passage acting as a nozzle at the lower side of the head 2.
The piezoelectric device 10 may be constructed by, for example, a PZT (lead zirconate titanate) material where its actuating portion 10b at the lower end can be expanded and contracted by energization. With its center holding portion 10a fixedly mounted to the bracket 20, the piezoelectric device 10 causes its lower end 10d to be oscillated up and down thus producing the oscillating action of a diaphragm 32 through a projection 31 which will be described later. The piezoelectric device 10 is arranged of a square shape in the cross section while its distal end is located in the cavity region 24 of the bracket 20 when having been inserted from the upper open region 22 and secured at the mounting region 23. The piezoelectric device 10 is fixedly mounted at the mounting region 23 to the bracket 20 by an adhesive.
The oscillator plate 30 has the projection 31, the diaphragm 32, and a recessed portion 33 thereof situated closely beneath the lower end of the guiding channel 21. The oscillator plate 30 also has a groove 35 provided in the lower side thereof for communicating with a recess 42 provided in the nozzle plate 40.
The projection 31, the diaphragm 32, and the recessed portion 33 are arranged coaxially in a circular form at the boundary as shown in
As the recess 42 in the nozzle plate 40 is covered with the lower side 30a of the oscillator plate 30, it forms a first flow passage 50 which acts as a pressure chamber for communicating via a second flow passage 60 to the nozzle 41. The first flow passage 50 is supplied with a liquid which is introduced from the communication inlet 27, into which the cartridge is inserted, and conveyed through a supply passages 27c, 35, and a communication aperture 36.
Since the second flow passage 60 has an octagonal shape at the inlet in the cross section with its side walls remaining joined one another at an obtuse angle, it can avoid the generation of unwanted air bubbles which may result from the liquid entering with no smoothness. One particular side of the octagonal shape makes an arcuate outer wall 60w which extends smoothly with no step from the downstream side wall 50w of the first flow passage 50, thus allowing the liquid front upon reaching the outer corner P1 of the first flow passage 50 to be smoothly guided to the lower. As an inner corner P3 is defined at the upstream side of the inlet, side corners 52 extend between the inner corner P3 and the downstream side wall 50w.
Since the second flow passage 60 in this embodiment is narrower in the width along a direction Y, which extends at a right angle to the direction X of flow in the first flow passage 50, than the first flow passage 50 and thus produces two margin areas 53 at both, left and right, sides of the joint JP, it allows the liquid front to smoothly run along the margin areas towards the outer corner P1 as denoted by the arrows F. Simultaneously, the cross section at the joint JP to the second flow passage 60 is defined by obtuse angles. Moreover in this embodiment, the width W at the inner corner P3 of the first flow passage 50 along the direction Y and the depth D at the joint JP of the second flow passage 60 along the direction X are determined so that D/W<0.4 is established.
When the liquid is great in the angle of contact, it can not directly run over the inner corner P3 and the side corners 52 before entering the second flow passage 60 but flow along the side margin areas 53 towards the outer corner P1 as dented by the arrows F, hence avoiding the generation of unwanted air bubbles. In addition, since the cross section at the joint JP to the second flow passage 60 is defined by the obtuse angles, it can also avoid the generation of unwanted air bubbles. On the other hand, when the liquid is small in the angle of contact, its front can reach the outer corner P1 after running along the side margin areas 53 before entering the second flow passage 60 over the inner corner P3, hence avoiding the generation of unwanted air bubbles.
Furthermore, as shown in
The droplet discharging apparatus 1 of this embodiment may be modified in various manners without departing from the scope and spirit of the present invention. For example, such modifications as shown in
In the modification shown in
Other modifications may be made for embodying the third features of the present invention, as shown in
The cross section of the tubular inner surface 61 is not limited to the octagonal shape but may be arranged of any appropriate shape such as an unequally-sided polygonal shape, an uneven circular shape, or a combination of different curves. While the aperture 43 and the tubular inner surface 61 are not limited to the concentric relationship, their concentric relationship may be preferable for ensuring the stability in the operation.
The second flow passage 60 may be arranged of such a shape as shown in
In the foregoing embodiments, the pressure generating device is implemented by a piezoelectric device. Alternatively, the pressure generating device may be implemented by a resistance heating element which can boil the liquid in order to generate the pressure. In any case, the action of the pressure generating device fundamentally involves oscillating a part of the first flow passage 50 and applying a pressure to either the first flow passage 50 or the second flow passage 60.
While the outer corner P1 in each of the embodiments is provided of an order where unwanted bubble may be produced (or may stagnate), it may be rounded.
The present invention is applicable to chemical experiments, biotechnology experiments, medical diagnosis, electronics production, and so on. The liquid may be selected from various types. For example, the liquid may contain biological materials such as DNA, protein, or fungus, fluorescent particles, electrically conductive particles, resin particles, ceramic particles, pigments, or dyes. It is suitable for discharging droplets of high surface-tension liquid such as water or expensive liquid. It is also suitable for drawing lines through printing as well as fabricating electrodes and micro-lenses. Moreover, the present invention is favorable for applying an array of droplets at desired locations such as forming biological chips, producing flavors through dispensing or spraying, providing a mixture through controlling the amount to be discharged, or forming films.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/321395 | 10/26/2006 | WO | 00 | 3/25/2009 |