Patent Application
20220118762
The present application is based on, and claims priority from JP Application Serial Number 2020-174004, filed Oct. 15, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a droplet discharging device.
Typically, a droplet discharging device provided with a heater for drying a medium onto which liquid is discharged has been known. JP-A-2019-155653 discloses a heating device that is arranged downstream of a printing unit and suppresses media damage such as deformation and damage that occurs when the medium is dried.
For example, there is a droplet discharging device that immediately dries ink that has landed on the medium in the printing unit in order to suppress coagulation of the ink. However, it is difficult to apply the heating device disclosed in JP-A-2019-155653 to such a droplet discharging device, and thus a droplet discharging device that suppresses media damage during drying of the medium in the printing unit has been desired.
A droplet discharging device includes a head including a nozzle configured to discharge a droplet onto a medium, a heater configured to heat, the medium onto which the droplet is discharged from the head, at a position opposing to the head, an air blowing fan configured to blow outside air from an outside toward an inside of a housing that accommodates the head and the heater, a temperature sensor configured to detect a temperature of the outside air blown by the air blowing fan, and a control unit, and when the temperature of the outside air detected by the temperature sensor is lower than a preset temperature, the control unit changes a set temperature of the heater to a temperature lower than a predetermined temperature.
A droplet discharging device includes a head including a nozzle configured to discharge a droplet onto a medium, a heater configured to heat, the medium onto which the droplet is discharged from the head, at a position opposing to the head, an air blowing fan configured to blow outside air from an outside toward an inside of a housing that accommodates the head and the heater, a humidity sensor configured to detect a humidity of the outside air blown by the air blowing fan, and a control unit, and when the humidity of the outside air detected by the humidity sensor is lower than a preset humidity, the control unit changes a set temperature of the heater to a temperature lower than a predetermined temperature.
1-1. Device Configuration
A schematic configuration of a droplet discharging device 11 according to an embodiment will be described. In the coordinates illustrated in the drawings, three imaginary axes orthogonal to each other are designated as an X-axis, a Y-axis, and a Z-axis, while assuming that the droplet discharging device 11 is placed on the horizontal plane. The X-axis is the imaginary axis parallel to a width direction of a medium S. The Y-axis is the imaginary axis parallel to a transport direction. The Z-axis is the imaginary axis parallel to the vertical direction.
First, an embodiment of the droplet discharging device will be described below with reference to the accompanying drawings.
As illustrated in
The feeding unit 20 is arranged such that a portion thereof is exposed to the outside of the housing 12. The feeding unit 20 includes a feeding shaft 21 configured to detachably hold a roll body R in which the medium S is wound. The feeding unit 20 unwinds the medium S from the roll body R1 and feeds the medium S by rotating the feeding shaft 21 that holds the roll body R1. The feeding unit 20 according to the present embodiment feeds the medium S by rotating the feeding shaft 21 in the counterclockwise direction. In the present embodiment, the medium S is a paper.
The medium support unit 30 includes a first guide unit 31, a second guide unit 32, and a support unit 33 each constituted by a plate-shaped member. The first guide unit 31 is arranged such that a portion thereof is exposed to the outside of the housing 12. The first guide unit 31 supports the medium S so as to guide the medium S fed from the feeding unit 20 toward the inside of the housing 12 through a supplying port 13 which is an opening of the housing 12. The support unit 33 is arranged inside the housing 12 and supports the medium S guided by the first guide unit 31. The second guide unit 32 is arranged such that a portion thereof is exposed to the outside of the housing 12, and supports the medium S so as to guide the medium S passing on the support unit 33 through a discharge port 14 which is an opening of the housing 12, toward the outside of the housing 12. In other words, the first guide unit 31 is arranged upstream of the support unit 33 in the transport direction. The second guide unit 32 is arranged downstream of the support unit 33 in the transport direction.
Upper surfaces of the first guide unit 31 and second guide unit 32 are guide surfaces 34 and 35 for guiding the medium S. An upper surface of the support unit 33 is a support surface 36 for guiding the medium S. In the present embodiment, the transport direction in which the medium S is transported refers to a direction in which the medium S moves on the support surface 36 of the support unit 33. In the present embodiment, the support unit 33 is configured such that the support surface 36 extends horizontally. The first guide unit 31 and the second guide unit 32 are configured such that a portion of the guide surfaces 34 and 35 is curved with respect to the support surface 36.
The transport unit 40 is arranged inside the housing 12. The transport unit 40 according to the present embodiment is arranged at two locations between the first guide unit 31 and the support unit 33 and between the support unit 33 and the second guide unit 32, in the transport direction. The transport unit 40 includes a driving roller 41 configured to drive and rotate, and a driven roller 42 configured to be driven and rotated by the rotation of the driving roller 41. The transport unit 40 transports the medium S along the medium support unit 30 by rotating the driving roller 41 and the driven roller 42 with the medium S sandwiched therebetween. In the present embodiment, the driving roller 41 is configured to contact the medium S from below in the vertical direction. The driven roller 42 is configured to contact the medium S from above in the vertical direction.
The printing unit 50 is provided inside the housing 12 and is arranged so as to oppose to the support unit 33. The printing unit 50 includes a guide shaft 51 that extends in the width direction of the medium S that is transported, a carriage 52 supported by the guide shaft 51, and a head 53 mounted on the carriage 52. The carriage 52 is movable along the guide shaft 51. That is, the carriage 52 is configured to move in the width direction. Note that in the present embodiment, two guide shafts 51 are provided.
The head 53 is mounted on the carriage 52 so as to be exposed from a lower surface of the carriage 52. The head 53 includes a plurality of nozzles 55 configured to discharge, for example, ink which is an example of liquid, as a droplet on the lower surface thereof opposing to the support unit 33. The head 53 prints an image on the medium S by discharging droplets from the nozzle 55 toward the medium S supported by the support unit 33. In the present embodiment, the ink discharged by the head 53 is an aqueous resin. Water is used as a solvent for the aqueous resin.
The heating unit 60 includes a first heater 61 and a second heater 62 as a heater, and is arranged inside the housing 12. A plurality of the first heaters 61 are arranged at intervals in the transport direction so as to extend along the lower surface of the support unit 33. A plurality of the second heaters 62 are arranged at intervals in the transport direction so as to extend along the lower surface of the first guide unit 31. The first heater 61 and the second heater 62 are configured by, for example, tube heaters arranged so as to extend in the width direction, and generate heat by being energized. By heating the support unit 33 at a position opposing to the head 53 from the lower surface thereof, the first heater 61 indirectly heats the medium S located on the support surface 36, which is the upper surface of the support unit 33. In other words, the first heater 61 heats the medium S onto which droplets are discharged by the head 53 by heating the support unit 33. The first heater 61 promotes fixing of the image printed on the medium S by evaporating the water content of the droplets discharged from the head 53 onto the medium S. The first heater 61 according to the present embodiment is configured to generate heat at a set temperature. The second heater 62 preheats the medium S before the droplets are discharged thereonto from the head 53, according to the set temperature of the first heater 61.
The winding unit 70 is arranged such that a portion thereof is exposed to the outside of the housing 12. The winding unit 70 includes a feeding shaft 71 configured to detachably hold a roll body R2 in which the medium S is wound. The winding shaft 71 winds the medium S, on which the head 53 discharges the droplets and the image is printed, thereby forming the roll body R2. The winding unit 70 according to the present embodiment winds the medium S by rotating the winding shaft 71 in the counterclockwise direction.
A ventilation unit 80 is arranged at an upper portion of the housing 12, and a portion of the ventilation unit 80 is provided so as to be exposed to the outside of the housing 12. The ventilation unit 80 includes an intake flow path 81 for taking in outside air from the outside of the housing 12 toward the inside of the housing 12, and an air blowing fan 82 for blowing the outside air into the housing 12 through the intake flow path 81. The ventilation unit 80 includes a temperature sensor 83 configured to detect the temperature of the outside air taken in by the air blowing fan 82, and a humidity sensor 84 configured to detect the humidity of the outside air taken in by the air blowing fan 82. The intake flow path 81 is provided so as to penetrate the inside and outside of the housing 12, and has an intake port 85 that opens to the outside of the housing 12, and an outlet 86 that opens to the inside of the housing 12. The intake port 85 is open larger as compared with the outlet 86. The outlet 86 is wide open so as to extend in the width direction.
The air blowing fan 82 is arranged in the intake flow path 81 at a position closer to the intake port 85. The air blowing fan 82 according to the present embodiment is, for example, configured as an axial fan, and blows the outside air by rotating blades 87 thereof. The temperature sensor 83 and the humidity sensor 84 are arranged in the intake flow path 81 at positions closer to the outlet 86 than the air blowing fan 82. That is, the temperature sensor 83 and the humidity sensor 84 detect the temperature and humidity of the outside air flowing through the intake flow path 81 by the driving of the air blowing fan 82.
By driving the air blowing fan 82, the ventilation unit 80 blows the outside air taken in through the intake flow path 81 toward a region where the carriage 52 reciprocates in the housing 12. The atmosphere inside the housing 12 is discharged to the outside of the housing 12 from the supplying port 13 and the discharge port 14 by the outside air taken in through the intake flow path 81. At this time, mist of ink discharged from the head 53, and a floating matter suspended in the housing 12, such as paper powder generated from the medium S, are discharged to the outside of the housing 12 together with the atmosphere inside the housing 12. In the present embodiment, the wind speed of the outside air blown out from the outlet 86 by the air blowing fan 82 is 1.0 m/s.
Next, an electrical configuration of the droplet discharging device 11 will be described with reference to
The droplet discharging device 11 includes the control unit 90 configured to control the units included in the droplet discharging device 11. The control unit 90 is configured to include a CPU (Central Processing Unit) 91, a storage unit 92, a control circuit 93, and the like. The CPU 91 is connected to the storage unit 92 and the control circuit 93 through a bus.
The CPU 91 is an arithmetic processing device that generates various input signal processes, print data for performing printing from received image data, and the like. The CPU 91 controls the entire droplet discharging device 11 based on the program and print data stored in the storage unit 92.
The storage unit 92, which serves as a storage medium that ensures an area for storing the programs, a work area, and the like of the CPU 91, includes a storage device such as a Random Access Memory (RAM), an Electrically Erasable Programmable Read Only Memory (EEPROM), or the like. The storage unit 92 stores general image processing application software for handling image data and printer driver software for generating print data to make the droplet discharging device 11 perform printing. Further, the storage unit 92 stores a heater setting temperature table, which will be described later.
The droplet discharging device 11 includes the control unit 90 configured to comprehensively control the device. The control unit 90 is electrically connected to each of the temperature sensor 83 and the humidity sensor 84. The control unit 90 is configured to receive signals transmitted from the temperature sensor 83 and the humidity sensor 84. The temperature sensor 83 is configured to transmit a signal based on the detected temperature of the outside air toward the control unit 90. The humidity sensor 84 is configured to transmit a signal based on the detected humidity of the outside air toward the control unit 90.
The control unit 90 is electrically connected to the transport unit 40, the printing unit 50, the first heater 61, the second heater 62, and the air blowing fan 82. The control circuit 93 is configured to generate and transmit signals for controlling the drive of the transport unit 40, the printing unit 50, the first heater 61, the second heater 62, and the air blowing fan 82. The droplet discharging device 11 according to the present embodiment is configured to communicate with an external terminal such as a personal computer, for example. In other words, the control unit 90 is configured to receive information such as image data input from the external terminal.
1-2. Water Evaporation Mechanism
Next, the evaporation mechanism of the water contained in the droplets discharged onto the medium S will be described with reference to
As illustrated in
In order for the water contained in the droplet DR to evaporate and become water vapor to move to the convection layer LC, a difference in water vapor pressure between the water vapor pressure on the surface of the droplet DR and the water vapor pressure in the convection layer LC is required. In other words, the evaporation rate of water depends on this water vapor pressure difference.
As shown in the first line of
Since the water content on the surface of the droplet DR is saturated, the water vapor pressure thereof becomes a saturated water vapor pressure eT1. The saturated water vapor pressure eT1 can be obtained by substituting the temperature T1 into an Equation (1).
From the Equation (1), when the temperature T1=27° C., the saturated water vapor pressure eT1 is 35.7 hPa. The water vapor pressure of the convection layer LC, that is, a water vapor pressure eRH1 from the relative humidity RH1, is proportional to the relative humidity RH1 and is obtained by the product of the saturated water vapor pressure eT1 and the relative humidity RH1. When the relative humidity RH1=65%, the water vapor pressure eRH1 is 23.2 hPa. From this, the water vapor pressure difference ed1 when the first heater 61 is not driven is 12.5 hPa, from the difference between the saturated water vapor pressure eT1 and the water vapor pressure eRH1 of the convection layer LC. When the first heater 61 is not driven, the water vapor pressure difference ed1 becomes a driving force that causes the water content contained in the droplet DR landed on the medium S to diffuse into the convection layer LC. The water vapor pressure difference ed1 when the first heater 61 is not driven is obtained by the following equation.
[Mathematical Equation 2]
ed1=eT1−eT1×RH1/100 (2)
1-3. Humidity Change Inside the Housing 12
Next, as shown in the first line of
A cubic SV27 of the solid line illustrated in
From the Equation (3), when the temperature T1=27° C., the saturated water vapor amount aril is 25.8 g/m3. The absolute humidity aRH1 can be obtained by the product of the saturated water vapor amount aril and the relative humidity RH1. When the relative humidity RH1 is 65%, the absolute humidity aRH1 is 16.8 g/m3.
When the first heater 61 is driven, the temperature on the support unit 33 increases to the set temperature of the first heater 61 of T2=40° C.
A cubic SV40 of the solid line illustrated in
However, the amount of water vapor that was present when the temperature T1=27° C., that is, the absolute humidity aRH1, does not change even when the temperature increases to T2=40° C., so that the relative humidity RH2 decreases. The relative humidity RH2 can be obtained by dividing the absolute humidity aRH1 by the saturated water vapor amount aT2. When the temperature increases from T1=27° C. to T2=40° C., the relative humidity decreases from RH1=65% to RH2=31.4%. That is, the surrounding environment on the support unit 33 changes from, the temperature T1=27° C. and the relative humidity RH1=65% when the first heater 61 is not driven, to the set temperature T2=40° C. of the first heater 61 and the relative humidity RH2=31.4%.
The water vapor pressure eRH2 from the relative humidity RH2 when the first heater 61 is driven can be obtained by the product of the saturated water vapor pressure eT2 and the relative humidity RH2. When the relative humidity RH2=31.4%, the water vapor pressure eRH2 is 23.2 hPa. From this, the water vapor pressure difference ed2 when the first heater 61 is driven is 50.6 hPa, from the difference between the saturated water vapor pressure eT2 and the water vapor pressure eRH2 of the convection layer LC. As the water vapor pressure difference ed1=12.5 hPa increases to the water vapor pressure difference ed2=50.6 hPa, the evaporation rate of water also increases.
As described above, when the first heater 61 is driven, the relative humidity changes from RH1=65% to RH2=31.4%, but the absolute humidity aRH1 which is the amount of water vapor contained therein is the same. Therefore, the water vapor pressure eRH1 obtained from the relative humidity RH1 and the water vapor pressure eRH2 obtained from the relative humidity RH2 are the same. Therefore, the water vapor pressure difference ed2 when the first heater 61 is driven is obtained by the following equation.
[Mathematical Equation 4]
ed2=eT2−eT1×RH1/100 (4)
For example, when the water vapor pressure difference ed2=50.6 hPa shown in the first line of
As shown in the second line of
In addition to the case in which the temperature of the outside air T1 is 18° C., when the relative humidity of the outside air RH1 is 40%, which is lower than the preset relative humidity, the control unit 90 changes the set temperature T2 of the first heater 61 to a further low temperature. As shown in the seventh line of
As shown in the third line of
In addition to the case in which the temperature of the outside air T1 is 35° C., when the relative humidity of the outside air RH1 is 90%, which is higher than the preset relative humidity, the control unit 90 changes the set temperature T2 of the first heater 61 to a further high temperature. As shown in the ninth line of
As shown in the fourth line of
In addition to the case in which the relative humidity of the outside air RH1 is 40%, when the temperature of the outside air T1 is 18° C., which is lower than the preset temperature, the control unit 90 changes the set temperature T2 of the first heater 61 to a further low temperature. As shown in the seventh line of
As shown in the fifth line of
In addition to the case in which the relative humidity of the outside air RH1 is 90%, when the temperature of the outside air T1 is 35° C., which is higher than the preset temperature, the control unit 90 changes the set temperature T2 of the first heater 61 to a further high temperature. As shown in the ninth line of
Note that the droplet discharging device 11 of the present embodiment stores, in the storage unit 92, a heater set temperature table in which various combinations of the temperature of the outside air T1 and the relative humidity of the outside air RH1 as parameters are associated with the set temperature of the heater T2 in which the water vapor pressure difference ed2 becomes the substantial index value thereof.
1-4. Printing Processing
Next, printing processing will be described with reference to
In step S101, when the liquid droplet discharging device 11 is turned on, the control unit 90 receives the temperature of the outside air T1 detected by the temperature sensor 83 and the relative humidity of the outside air RH1 detected by the humidity sensor 84.
In step S102, the control unit 90 determines whether or not the temperature T1 and the relative humidity RH1 are the preset values. The control unit 90 compares the temperature of the outside air T1 detected by the temperature sensor 83 with the temperature preset in the storage unit 92. Further, the control unit 90 compares the relative humidity of the outside air RH1 detected by the humidity sensor 84 with the relative humidity preset in the storage unit 92. In the present embodiment, since the air blowing fan 82 is driven when the power of the droplet discharging device 11 is turned on, the temperature of the outside air can be accurately detected by the temperature sensor 83 located in the intake flow path 81. When the control unit 90 determines that the temperature T1 and the relative humidity RH1 of the outside air are the preset values (step S102: YES), the control unit 90 shifts the processing to step S103. When the control unit 90 determines that at least one of the temperature T1 and the relative humidity RH1 is different from the preset value (step S102: NO), the control unit 90 shifts the processing to step S104.
In step S103, the control unit 90 drives the first heater 61 at the predetermined temperature. Further, the control unit 90 drives the second heater 62 at the predetermined temperature.
In step S104, the control unit 90 refers to the heater set temperature table stored in the storage unit 92, and obtains the set temperature T2 of the first heater 61 from the temperature T1 and the relative humidity RH1. Then, the control unit 90 changes the set temperature of the first heater 61 from the predetermined temperature to the set temperature T2 obtained from the heater set temperature table, and drives the first heater 61. Further, the control unit 90 changes the set temperature of the second heater 62 according to the changed set temperature T2 of the first heater 61, and drives the second heater 62.
In step S105, the control unit 90 performs printing based on the print data, and terminates this flow.
Note that in the present embodiment, the set temperature of the first heater 61 is described as being obtained from the heater set temperature table. However, the set temperature of the first heater 61 may be obtained by the control unit 90 calculating the set temperature T2 in which the water vapor pressure difference ed2 becomes the index value, from the temperature T1 and the relative humidity RH1.
Further, when the set temperature that can be set in the first heater 61 is wide, such as in increments of 5° C., the control unit 90 sets the temperature at which the water vapor pressure difference ed2 becomes closest to the index value.
Further, although the temperature sensor 83 and the humidity sensor 84 are described as being provided in the ventilation unit 80, the temperature sensor 83 and the humidity sensor 84 may be provided on, for example, the carriage 52 or the like that can directly detect the temperature and the humidity on the support unit 33.
As described above, the droplet discharging device 11 according to the present embodiment can provide the following advantages.
The droplet discharging device 11 includes the head 53 configured to discharge the droplet onto the medium S, the first heater 61 configured to heat the medium S at the position opposing to the head 53, the temperature sensor 83 configured to detect the temperature of the outside air T1 blown by the air blowing fan 82, and the control unit 90. When the temperature T1 of the outside air is lower than the preset temperature, the control unit 90 changes the set temperature of the first heater 61 to a temperature lower than the predetermined temperature. As a result, an increase in the water vapor pressure difference ed2 that serves as the driving force for evaporating water is suppressed. Thus, media damage, such as cockling, caused by the fast drying speed of the medium S can be suppressed.
When the temperature T1 of the outside air is higher than the preset temperature, the control unit 90 changes the set temperature of the first heater 61 to a temperature higher than the predetermined temperature. As a result, a decrease in the water vapor pressure difference ed2 that serves as the driving force for evaporating water is suppressed. Therefore, deterioration of print quality due to coagulation of the ink, and off-set of the ink, caused by the slow drying speed of the medium S can be suppressed.
The droplet discharging device 11 includes the humidity sensor 84 configured to detect the relative humidity of the outside air RH1. When the relative humidity RH1 of the outside air is different from the preset relative humidity, the control unit 90 further changes the set temperature of the first heater 61. Accordingly, the medium S can be suitably dried.
When the relative humidity RH1 of the outside air is lower than the preset humidity, the control unit 90 changes the set temperature of the first heater 61 to a temperature lower than the predetermined temperature. As a result, an increase in the water vapor pressure difference ed2 that serves as the driving force for evaporating water is suppressed. Thus, media damage, such as cockling, caused by the fast drying speed of the medium S can be suppressed.
When the relative humidity RH1 of the outside air is higher than the preset humidity, the control unit 90 changes the set temperature of the first heater 61 to a temperature higher than the predetermined temperature. As a result, a decrease in the water vapor pressure difference ed2 that serves as the driving force for evaporating water is suppressed. Therefore, deterioration of print quality due to coagulation of the ink, and off-set of the ink, caused by the slow drying speed of the medium S can be suppressed.
When the temperature T1 of the outside air is different from the preset temperature, the control unit 90 further changes the set temperature of the first heater 61. Accordingly, the medium S can be suitably dried.
The droplet discharging device 11 includes the second heater 62 configured to heat the medium S before the droplets are discharged thereon from the head 53. The control unit 90 changes the set temperature of the second heater 62 according to the changed set temperature T2 of the first heater 61. By preheating the medium S using the second heater 62, the temperature of the medium S located on the support unit 33 can be set to the set temperature of the first heater 61.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-174004 | Oct 2020 | JP | national |
