Droplet ejection is used for a variety of purposes, such as printing ink to paper and dispensing of other types of fluid to a surface. In many applications, a printhead is attached to a scanning mechanism, and a control system controls the scanning mechanism to move the printhead, in one or two dimensions relative to a two-dimensional target surface, so that the printhead may eject droplets of fluid at different locations on the target surface. It is also common for the target surface to be moved, as is the case for sheets of paper that are advanced past a printhead. For example, in an inkjet printer, a scanning mechanism may move the printhead across the width of a page while the page is advanced in the direction of its length.
An array of droplet ejectors and a target medium are mutually positioned such that a droplet ejector of the array ejects droplets that miss the target medium, and such droplets may be aimed to impinge another target medium or other component. A target medium may be held immovable with respect to the array of droplet ejectors. Hence, different target media may be provided with droplets of fluid without needing to move the array of droplet ejectors or a target medium. A printhead scanning mechanism and related control system may be omitted.
An array of droplet ejectors and a target medium may be provided in a one-to-one relationship, a one-to-many relationship, a many-to-one relationship, or a many-to-many relationship.
An elongate droplet-ejector array and an elongate target medium may have any spatial relationship. That is, they may be positioned and angled with respect to each other in three dimensions.
An array of droplet ejectors may be used to deliver chemical, biological, or biochemical reagents to the target medium.
An array of droplet ejectors and a target medium may be combined in a one-time-use or consumable package. The lack of a printhead scanning mechanism and related control system may reduce the complexity of implementing such a disposable device.
The substrate 102 and the target medium 104 may be planar and parallel. For example, the substrate 102 and the target medium 104 may have respective surfaces parallel to the XY plane, as depicted.
The substrate 102 may be elongate in shape and may, for example, have an elongate axis that extends in a Y direction. The target medium 104 may be elongate in shape and may, for example, have an elongate axis that extends in the Y direction. The elongate axes of the substrate 102 and the target medium 104 may be parallel, as depicted.
The substrate 102 may have multiple layers. The substrate 102 may include silicon, glass, photoresist, and similar materials.
As shown in
The other droplet ejectors of the array of droplet ejectors 106 may be analogous, similar, or identical to the droplet ejector 108.
The fluid provided to the droplet ejector 108 may be a reagent, such as a chemical solution, a sample (e.g., a deoxyribonucleic acid or DNA sample), or other material. The term “fluid” is used herein to denote a material that may be jetted, such as aqueous solutions, suspensions, solvent solutions (e.g., alcohol-based solvent solutions), oil-based solutions, or other materials.
The target medium 104 is positioned to receive droplets of the fluid from the droplet ejector 108. The target medium may be separated from the droplet ejector 108 by a gap 120 to be traversed by the droplets. A volume 122 exists between the substrate 102 that carries the droplet ejector 108 and the target medium 104.
The target medium 104 may be provided with a reagent, sample, or similar material to undergo a biological, chemical, or biochemical process with a reagent, sample, or similar material provided by droplets ejected by the droplet ejector 108.
The target medium 104 may include a passive medium. Examples of passive target media include a strip or other structure of porous material, paper, foam, fibrous material, micro-fibers, and similar. A passive target medium may include a network of microfluidic channels, which may be made of silicon, photoresist (e.g., SU-8), polydimethylsiloxane (PDMS), cyclic olefin copolymer (COC), other plastics, glass, and other materials that may be made using micro-fabrication technologies. Fluid deposited by droplets ejected by the droplet ejector 108 may be conveyed by capillary action by a passive target medium. In other examples, a passive target medium may be non-porous. A passive medium may contain a fluid that receives droplets of ejected fluid. That is, droplets of an ejected fluid may be ejected into another fluid that is contained by a passive medium. Similarly, a passive medium may contain a solid compound that receives droplets of ejected fluid. A solid compound may be solid in bulk, may be a powder or particulate, may be integrated into a fibrous material, or similar.
The target medium 104 may include an active medium. Examples of active target media include a substrate having a mesofluidic or microfluidic structure. An active target medium may include an active microfluidic component, such as a pump, sensor, mixing chamber, channel, heater, reaction chamber, droplet ejector, or similar to perform further action on fluid delivered by droplets ejected by the droplet ejector 108.
The device 100 may further include a frame 124 (omitted from
The frame 124 affixing the target medium 104 to the substrate 102 that carries the array of droplet ejectors 106 prevents relative motion of the target medium 104 and the array of droplet ejectors 106 and may eliminate the need for a scanning mechanism and related control system or similar mechanism.
With reference back
In the example shown in
In operation, the droplet ejectors 108, 126 of the array of droplet ejectors 106 may be controlled to eject droplets of fluid at various rates, which may be varied over time. Droplets may impinge onto the target medium 104 and droplets may miss the target medium 104 and may impinge onto another component. A reaction or other process at the target medium 104 may be performed using fluid provided by a droplet ejector 108 that is aimed towards the target medium 104 and the same or a different reaction or other process may be performed using fluid provided by a droplet ejector 126 that is aimed to miss the target medium 104.
Example applications of the device 100 include a polymerase chain reaction (PCR), a real-time or quantitative polymerase chain reaction (qPCR), reverse transcription polymerase chain reaction (RT-PCR), loop mediated isothermal amplification (LAMP), and similar.
The device 200 includes a droplet-ejector substrate 202 and a target medium 104. The substrate 202 includes an array of droplet ejectors 204 to eject droplets of fluid to the target medium 104. The array of droplet ejectors 204 is shown schematically as an array of nozzle orifices. The array of droplet ejectors 204 may be arranged in an XY plane and droplet ejection may generally be in a Z direction. The array may be regular or irregular array of any geometry. In this example, the substrate 202 is offset with respect to the target medium 104 in the X and Y directions. The target medium 104 may be immovably held with respect to the substrate 202.
A first subset of droplet ejectors of the array of droplet ejectors 204 includes a droplet ejector 206 that ejects droplets that hit the target medium 104. A second subset of droplet ejectors of the array of droplet ejectors 204 includes a droplet ejector 208 that ejects droplets that miss the target medium 104. The droplet ejector 208 is positioned to overhang the target medium 104 in the Y direction. The second subset further includes another droplet ejector 210 that ejects droplets that miss the target medium 104. The droplet ejector 210 is positioned to overhang the target medium 104 in the X direction.
The positioning shown is illustrative of the fact that the array of droplet ejectors 204 may be arranged in an XY plane and positioned with respect to the target medium 104, such that any quantity of droplet ejectors may be aimed at the target medium 104 and any quantity of droplet ejectors may be aimed to miss the target medium 104.
As will be discussed in detailed below, droplets that miss the target medium 104 may be used at another component, such as another target medium.
The device 300 includes a droplet-ejector substrate 202 and a target medium 104. The substrate 202 includes an array of droplet ejectors to eject droplets of fluid to the target medium 104. The substrate 202 may be angled with respect to the target medium 104 about a Y axis, as depicted. In other examples, the substrate 202 may be angled with respect to the target medium 104 about another axis, such as an X axis or an axis having XY, XZ, YZ, or XYZ non-zero components. The angle of the substrate 202 with respect to the target medium 104 may be an angle between 0 and 90 degrees, recognizing that larger angles may cause a greater amount of ejected fluid to miss the target medium 104. The array of droplet ejectors may be arranged in the plane of the substrate 202. The target medium 104 may be immovably held with respect to the substrate 202.
Accordingly, a first subset of droplet ejectors has a trajectory 302 that hits the target medium 104 and a second subset of droplet ejectors has a trajectory 304 that misses the target medium 104.
The positioning shown is illustrative of the fact that the array of droplet ejectors may be tilted with respect to the target medium 104 at any angle. Accordingly, with reference to
The device 400 includes a droplet-ejector substrate 402 and a plurality of target media 104, 404. The substrate 402 includes an array of droplet ejectors to eject droplets of fluid to the target media 104, 404.
The plurality of target media 104, 404 may include a first target medium 104 and a second target medium 404. The first target medium 104 is positioned relative to the substrate 402 to receive droplets of fluid ejected from a first subset of the droplet ejectors. The second target medium 404 is positioned relative to the substrate 402 to receive droplets of fluid ejected from a second subset of the droplet ejectors that are aimed to miss the first target medium 104. Accordingly, an array of droplet ejectors provided to a substrate may distribute fluid to a plurality of different target media.
The second target medium 404 may be a component that is analogous, similar, or identical to the first target medium 104.
The device 500 includes a droplet-ejector substrate 502 and a plurality of target media 104, 404, 504. The substrate 502 includes an array of droplet ejectors to eject droplets of fluid to the target media 104, 404, 504. A target medium 504 may be a different Z position than another target medium 104, 404.
As shown in
The substrate 600 may be elongate and may extend in an X direction. The first target medium 602 may be elongate and may extend in a Y direction. That is, elongate axes of the substrate 600 and the first target medium 602 may be non-parallel, for example, perpendicular. The second target medium 604 may be elongate and may also extend in the Y direction.
As shown in
The first substrate 600 may deliver a first fluid and the second substrate 700 may deliver a second fluid. The first and second fluids may be different.
The first and second fluids may be chemically, biologically, or biochemically similar, identical, or equivalent but may have a differing characteristic. Example differing characteristics include temperature, viscosity, surface tension, concentration of solids, concentration of surfactants, or similar. For example, the fluids may be the same aqueous solution at two different concentrations.
As shown in
A first subset of droplet ejectors 606 of a first substrate 600 is aimed at a first target medium 602. A second subset of droplet ejectors 608 of the first substrate 600 is aimed at a second target medium 604.
A second substrate 700 includes a second array of droplet ejectors and may be positioned relative to the first target medium 602 and the second target medium 604. A third subset of droplet ejectors 800 of the second array of droplet ejectors may be aimed to the first target medium 602. A fourth subset of droplet ejectors 802 of the second array of droplet ejectors may be positioned to miss the first target medium 602. The fourth subset of droplet ejectors 802 may be aimed towards the second target medium 604.
As shown in
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As shown in
Timing of droplet ejection may be controlled to implement a process that uses fluid delivered from an initial stage to a final stage of a plurality of stages. Ejectors of a particular stage may be controlled to eject fluid to a subsequent stage. A time thereafter, ejectors of the subsequent stage may be controlled to eject fluid to another subsequent stage, and so on. Delay between stages may be controlled to permit the inflow and outflow of fluid used by a stage.
With reference to
In this example, the funnel 1300 includes four planar surfaces 1302 that narrow to a funnel outlet 1304 that may be located at a target region of a target medium. In other examples, other surface geometry may be used, such as a curved surface. The funnel may or may not be symmetrical.
An array of droplet ejectors 1306 positioned with respect to the funnel is shown schematically. Droplets that do not directly traverse from the ejectors to the funnel outlet 1304 may coalesce on a surface 1302 and then flow as a liquid towards the outlet 1304.
As shown in
The device 1500 may include a fluid reservoir 1502 defining a fluid volume 1504 to supply fluid to an array of droplet ejectors 106 at a substrate 102. The fluid reservoir 1502 may include an end region of a slot in the substrate 102, and such a slot may convey fluid from a user-fillable or factory-finable reservoir, fill cup, or similar volume to the array of droplet ejectors 106 to be ejected to impinge upon and to miss a target medium 104.
The fluid reservoir 1502 may be preloaded with fluid. That is, the fluid volume 1504 may be filled at time of manufacture or otherwise before use of the device 1500. As such, the device 1500 may be a ready-to-use consumable device.
In other examples, a plurality of fluid reservoirs 1502 may be provided to feed fluid to different droplet ejectors of the array of droplet ejectors 106.
A fluid reservoir 1502 may include a fill port to allow filling of fluid after manufacture, just prior to use, or in similar situations. For example, the device 1500 may provide for the analysis of a biological sample and a fill port may be used to provide the sample to the device 1500.
A fluid reservoir 1502 may include a vent to allow outside air or other gas to enter the fluid reservoir 1502 as fluid is ejected, so as to relieve negative pressure that may be caused by fluid being drawn from the fluid volume 1504. The vent may include an opening, a permeable membrane, a bubbler, or similar structure that may resist the intrusion of outside contaminants while allowing for pressure equalization. A fill port may act as a vent.
An example fill port or vent is shown at 1506.
The system includes a cartridge 1602 and a control device 1604. The cartridge 1602 may be a disposable cartridge that may be discarded after use.
The disposable cartridge 1602 may be similar or identical to any of the devices described elsewhere herein. The disposable cartridge 1602 may include a fluid reservoir 1606 and an arrangement 1608 including a droplet-ejector array and a target medium. The fluid reservoir 1606 may feed a fluid to the arrangement 1608. The arrangement 1608 may include any of the arrangement shown in
The arrangement 1608 may include a waste collector that may include an absorbent material, such as fibers, sponge, or similar, to collect fluid.
A terminal 1614 may be provided to the arrangement 1608 to connect jet elements of the droplet ejectors to the control device 1604. The control device 1604 may provide a drive signal to the terminal 1614 to drive the droplet ejectors at the arrangement 1608 to eject fluid droplets.
Another terminal 1616 may be provided to the arrangement 1608 to connect a sensor at the arrangement 1608 to the control device 1604. The control device 1604 may receive from the terminal 1616 a measurement signal indicative of a process carried out at the disposable cartridge 1602.
The control device 1604 may include a processor 1618, a user interface 1620, and an input/output interface 1622.
The user interface 1620 may be connected to the processor 1618 and may include a display, touchscreen, keyboard, or similar to provide output to a user and receive input from the user.
The input/output interface 1622 may be connected to the processor 1618 to provide signal communications between the disposable cartridge 1602 and the processor 1618. The input/output interface 1622 may receive a removeable connection to the terminals 1614, 1616 of the disposable cartridge 1602.
The processor 1618 may include a central processing unit (CPU), a microcontroller, a microprocessor, a processing core, a field-programmable gate array (FPGA), and/or similar device capable of executing instructions. The processor 1618 may cooperate with a non-transitory machine-readable medium that may be an electronic, magnetic, optical, and/or other physical storage device that encodes executable instructions. The machine-readable medium may include, for example, random access memory (RAM), read-only memory (ROM), electrically-erasable programmable read-only memory (EEPROM), flash memory, a storage drive, an optical disc, and/or similar.
The processor 1618 may control the disposable cartridge 1602 to carry out its function by controlling a number of droplet ejectors to activate, a time of droplet ejection by a droplet ejector, a frequency of droplet ejection of a droplet ejector, a combination of such, or similar. The processor 1618 may execute a program by selectively driving droplet ejectors of the arrangement 1608. The processor 1618 may receive output of the process carried out at the disposable cartridge 1602 as a signal that may be used to further control the process at the disposable cartridge 1602 or that may be outputted to the user at the user interface 1620.
A process performed at the arrangement 1608 may be dynamic or time dependent, and the processor 1618 may vary droplet ejector output over time.
The control device 1604 may control the functionality of a variety of different disposable cartridges 1602.
The control device 1604 may include a mechanical feature to removably mechanically receive a disposable cartridge 1602 by way of a mating mechanical feature at the disposable cartridge 1602.
A fluid reservoir 1606 of the disposable cartridge 1602 may be preloaded with a fluid. A fluid reservoir 1606 of the disposable cartridge 1602 may include a fill port 1624 to receive a fluid from an external source, such as a pipette, syringe, or other fluid delivery device. For example, a generic cartridge may be provided for wide range of usage. Then, a particular end user may add their particular fluid of interest, such as a DNA/RNA sample, to such a cartridge.
In view of the above, an array of droplet ejectors may be aimed to provide droplets of ejected fluid to a target medium. A subset of the droplet ejectors may be aimed to miss the target medium and instead may be aimed at another target medium. This may facilitate flexible delivery of fluid to different target media, without the use of a moving mechanism.
It should be recognized that features and aspects of the various examples provided above can be combined into further examples that also fall within the scope of the present disclosure. In addition, the figures are not to scale and may have size and shape exaggerated for illustrative purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/042406 | 7/17/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/018072 | 1/23/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5635966 | Keefe et al. | Mar 1997 | A |
6332665 | Mantell | Dec 2001 | B1 |
6547354 | Askeland | Apr 2003 | B1 |
7086724 | Silverbrook | Aug 2006 | B2 |
Number | Date | Country |
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1486220 | Dec 2004 | EP |
3081385 | Oct 2016 | EP |
3081385 | Jun 2017 | EP |
4701765 | Jun 2015 | JP |
WO2015138648 | Sep 2015 | WO |
WO2016193758 | Dec 2016 | WO |
Number | Date | Country | |
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20210331482 A1 | Oct 2021 | US |